标准产能和标准人力配置表与工时测量

1、xxxxxx生生产产部部标标准准产产能能和和标标准准人人力力配配置置表表每日出货量（Y)346000厂区工序序号工工站站简简单单描描述述类型(人/机)车间设备品牌和型号周期件数(件/夹)周期人数正常时间(秒)宽放率标准工时（CT)（秒/Pcs)标准产能(UPH)Pcs/H人机配置(机/人)结合实际人机配置（机/人）可用工时（设备/人（小时/天)理论需求机台数机台数量（实际）理论需求人数结合实际需求人数现场实际人数备注装夹摆盘(秒）停机时间（秒） 移动时间（秒）机器加工（秒）周期时间（秒）abc0c1c2c3c=c1+c3dt=c*（1+d）/ae=3600/tf0=(c3+c1)/(c0+c2

2、)fgh=y/e/gI0j1=y/e/g*2考虑小数和白夜班及线体exxxxCNCCNC1 1CNCCNC OP1OP1人/机B1法兰克 A32119.31.2245.0264.30.0%8.26435.87220.33.02039.712026.530662 2CNCCNC OP2OP2人/机3210.01.21364.51364.50.0%42.6484.421137.114.020204.956029.332693 3CNCCNC OP3OP3人/机810.01.2133.5133.50.0%16.69215.73111.33.02080.212053.564664 4CNCCNC OP

3、4OP4人/机81245.01.2133.1378.10.0%47.2776.16315.13.020227.1120151.464665 5CNCCNC OP5OP5人/机32119.11.284.3103.40.0%3.231113.8086.21.02015.54031.132406 6清清洗洗模模组组盖盖板板人32175.20.00.075.20.0%2.351531.29#DIV/0!1.02011.3022.688IPQCIPQC抽抽检检7 7IPQCIPQC抽抽检检人1610.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.020#DIV/0!0#DIV/0

4、!44清清洗洗8 8机机器器清清洗洗人/机395211364.50.0180.01544.57.0%0.428608.69#DIV/0!1.00202.014.022溜溜批批锋锋9 9机机器器溜溜光光人/机1920113.12.41380.01393.17.0%0.784637.03580.51.00203.707.51010隧隧道道炉炉1010烘烘烤烤人/机494236.20.07.844.07.0%0.1037796.70#DIV/0!1.00200.510.90.20.2FQCFQC1111来来料料摆摆盘盘(494(494转转80)80)人1010.00.00.00.010.0%0.00

5、#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!10101212检检测测尺尺寸寸2.792.79人81133.10.00.0133.110.0%18.31196.64#DIV/0!1.0010176.00351.942421313检检测测尺尺寸寸0.770.77人12113.00.00.013.010.0%1.193025.97#DIV/0!1.001011.4022.946461414检检测测尺尺寸寸2.222.22人1010.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!28251515检检测测尺尺寸寸15

6、.5915.59人1010.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!28311616检检测测尺尺寸寸1.361.36人121133.10.00.0133.110.0%12.20294.97#DIV/0!1.0010117.30234.626261717检检测测尺尺寸寸17.9417.94人8114.70.00.014.710.0%2.021779.21#DIV/0!1.001019.4038.928221818检检测测尺尺寸寸0.230.23人810.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.001

7、0#DIV/0!0#DIV/0!42391919转转工工序序摆摆盘盘(80(80转转494)494)人24156.80.00.056.810.0%2.601382.15#DIV/0!1.001025.0050.11010全全喷喷砂砂2020一一次次装装夹夹人91182.10.00.082.110.0%0.993625.61#DIV/0!1.00109.5019.124362121二二次次拆拆装装夹夹人91120.80.00.020.810.0%0.2514318.18#DIV/0!1.00102.404.812312222三三次次拆拆装装夹夹人9115.40.00.05.410.0%0.075

8、4710.07#DIV/0!1.00100.601.316312323喷喷砂砂后后摆摆盘盘人801180.00.00.0180.010.0%2.481454.55#DIV/0!1.001023.8047.610112424外外观观检检测测人1011380.00.00.01380.010.0%151.8023.72#DIV/0!1.00101459.002917.94871喷喷砂砂后后清清洗洗2525清清洗洗人/机395211099.50.0600.01699.510.0%0.477610.41#DIV/0!1.00104.509.1222626烘烘烤烤人/机49417.80.02.410.21

9、0.0%0.02158502.67#DIV/0!1.00100.200.40.30.3IQCIQC检检测测2727阳阳极极IQCIQC检检测测人800.0015.40.00.05.410.0%0.01484848.48#DIV/0!1.00100.100.10.30.3抽检镭镭射射2828装装货货人1018.40.00.08.410.0%0.933875.02#DIV/0!1.00108.9017.914192929镭镭射射人/机10130.80.00.030.810.0%3.391062.11#DIV/0!1.001032.6065.26103030拆拆货货人10150.00.00.050.

10、010.0%5.50654.25#DIV/0!1.001052.90105.8893131 装装盘盘人10125.30.00.025.310.0%2.781292.80#DIV/0!1.001026.8053.512123232泡泡保保护护液液人/机988126.10.00.026.110.0%0.03124056.90#DIV/0!1.00100.300.622包包装装贴贴膜膜3333外外观观检检测测（人48128.50.00.028.510.0%0.655519.64#DIV/0!1.00106.3012.538523434分分档档位位( (含含返返检检) )人5119.70.00.019

11、.710.0%4.33830.85#DIV/0!1.001041.6083.366863535摆摆盘盘人10130.80.00.030.810.0%3.391062.11#DIV/0!1.001032.6065.210103636贴贴膜膜人80120.20.00.020.210.0%0.2812977.36#DIV/0!1.00102.705.3483737下下料料摆摆盘盘人481198.70.00.0198.710.0%4.55790.54#DIV/0!1.001043.8087.516193838检检外外观观人481100.00.00.0100.010.0%2.291570.91#DIV/

12、0!1.001022.0044.1443939包包装装人16801135.00.00.0135.010.0%0.0940727.27#DIV/0!1.00100.801.7334040合合计计962799996实际人数参照12/21人员编制表编制：工工时时测测量量记记录录表表产产品品名名称称：客客户户：序号工序名称步骤治工具名称工站人数（人）加工数量（PCS）实测时间(S)1231CNC OP1上下工装手工13219.120.119.82上料手工1320003下料手工1320004机器运行CNC1322482452455CNC OP2上下工装手工13220.817.619.46上料手工1645

13、274807下料手工1320008机器运行CNC1321324138113649CNC OP3上下工装手工1811.713.516.310上料手工13239.9737.9735.4311下料手工1800012机器运行CNC1813113613113CNC OP4上下工装手工1811.713.516.314上料手工1800015下料手工1800016机器运行CNC1813113613117CNC OP5上下工装手工13214.915.119.218上料手工13200019下料手工13264.448.956.720机器运行CN洗模组盖板清洗模组盖板手工13220.920.

14、719.822IPQC抽检（CNC）IPQC抽检（CNC）高度表115.694.365.7823清洗机器清洗 单缸清洗机1395218024溜批锋机器溜光溜光机11920138025上卸料人工119201108.461152.471072.4326隧道炉烘烤隧道炉14947.827上下料手工4945.428FQC来料摆盘手工1107.728.949.1329检测尺寸2.79高度表1832.1931.0932.3230检测尺寸0.77高度表11246.1743.6649.2531检测尺寸2.22高度表11028.4122.3924.1832检测尺寸15.59高度表11028.8622.2223.

15、0733检测尺寸1.36卡尺11229.3127.4630.4734检测尺寸17.94卡尺1817.3717.5318.4335检测尺寸0.23高度表1832.1931.0932.3236转工序摆盘手工12423.7517.1221.8137全喷砂一次装夹手工191199.00201.00187.0038二次拆装夹手工191107.0093.00101.0039三次拆装夹手工191145.00109.00130.0040喷砂后摆盘手工18051.0055.0057.0041外观检测目视11043.0048.0040.0042清洗自动清洗机1395260043人工1395243烘烤隧道炉1494

16、7.844人工149444IQC检测阳极IQC检测目测18017.7215.6315.7345镭射装货镭射工装11012.2512.4111.6346镭射镭射机1105.886.915.1347拆货镭射工装1105.755.847.2848 装盘手工109.729.6211.0949泡保护液清洗缸198818050包装贴膜外观检测目测148143.81149.31172.7551分档位高度表1528.0931.6631.4152摆盘夹具1109.288.947.9753贴膜目测18026.4729.5320.9754下料摆盘贴膜工装14879.1668.7870.1655检外观目测14816.

17、8512.0612.7256包装手工11680343.22372.67333.73FQC45678910111221.318.519.518.720.817.619.416.817.600000000000000000024524524524524524524524524516.817.619.720.218.719.120.119.821.372816971766974798100000000013671446136713671367136713671367136712.611.613.611.613.512.414.312.911.737.7236.8337.7232.6433.5937.

18、7136.4334.5237.8400000000013613113613113613113613113612.611.613.611.612.611.613.611.613.500000000000000000013613113613113613113613113613.615.613.514.513.715.214.615.413.700000000053.852.354.951.855.152.556.362.157.181818183858181818121.522.119.920.422.421.819.621.120.74.246.325.735.765.694.365.784.2

19、46.3211411077.161043.591101.32-10.418.288.698.69.098.9797.137.8131.2832.1329.8528.1230.8829.5332.4129.4030.1749.6248.4348.1050.9550.8752.5350.3653.3354.7121.8322.8930.0323.5226.6223.0724.5726.4327.7423.3126.0627.4529.824.627.5925.5526.9926.6745.3425.6928.5927.0029.7528.7226.3130.2427.42工工时时测测量量记记录录表

20、表实测时间(S)18013807.85.416.5017.9316.0017.6327.9318.1317.4219.5616.9731.2832.1329.8528.1230.8829.5332.4129.4030.1719.7218.0619.8718.5620.5021.0018.5621.1220.31203.00199.00197.00201.00207.00193.00192.00187.00217.00103.00104.0095.0097.00107.00104.0097.0098.0094.00110.00144.00150.00156.00130.00147.00136.0

21、0142.00128.0059.0070.0053.0062.0068.0058.0061.0072.0061.0052.0043.0043.0038.0045.0043.0048.0043.0044.0073.125.417.6921.0416.5916.7316.8217.6918.5219.3319.6210.9412.0312.5612.411.2811.7213.7211.2811.415.665.624.725.474.845.536.754.755.136.856.506.756.226.066.216.206.286.449.7310.4310.5711.199.7210.16

22、11.0310.819.77155.5131.63124.94192.86176.44168.66180.74163.63147.1428.1632.1627.2829.3828.9429.9032.2537.6929.228.818.7210.038.476.756.879.848.508.0022.9324.9531.4020.4423.4720.0325.0928.3822.0676.2273.6471.2866.7476.5673.6271.2675.4277.1324.1715.1916.3522.1517.6214.5216.7218.5915.43343.17313.69343.

23、22372.67333.73343.17313.69343.22372.676007.8180平均值x(s)标准偏差管制下限LCL管制上限UCL剔除异常值后均值x(s)评比系数（数值a）131415XX-3X+3X熟练a119.720.218.719.191.1915.6022.7719.3000000.000.000.000.000.0000000.000.000.000.000.000245245245245.200.75242.96247.44245.00018.520.418.719.251.2315.5522.9419.10076787974.077.0952.7895.3575.2

24、300000.000.000.000.000.0001367136713671370.1323.311300.211440.051364.54012.413.113.813.001.229.3416.6613.09033.6237.6234.6636.282.0230.2242.3536.1700000.000.000.000.000.000131136131133.332.49125.85140.82133.14012.414.314.713.011.349.0017.0312.9800000.000.000.000.000.0000000.000.000.000.000.000131136

25、131133.332.49125.85140.82133.14016.115.213.914.951.3810.8019.0914.7200000.000.000.000.000.00059.864.462.656.854.6842.8170.8856.83081818182.071.9176.3387.8182.14019.720.420.920.790.8418.2723.3220.8005.735.766.775.500.783.157.855.440180.000.00180.00180.00180.0001380.000.001380.001380.001380.0001099.49

26、35.80992.101206.881099.4907.807.805.405.407.197.197.98.400.895.7511.068.45029.7931.0931.3130.771.2227.1134.4330.81047.1957.0252.8450.343.3340.3460.3450.02030.3123.6326.5325.482.6617.4933.4625.32026.6326.4926.2826.102.0220.0332.1826.06028.5931.4326.4229.524.5315.9443.1028.460工工时时测测量量记记录录表表实测时间(S)1801

27、3807.85.432.3218.7920.1919.514.366.4232.6119.70029.7931.0931.3130.771.2227.1134.4330.81019.8122.8419.7320.181.7115.0525.3220.180207.00207.00202.00199.937.80176.53223.34198.71096.00101.0097.0099.604.4486.28112.92100.000127.00131.00133.00134.5312.9795.64173.43135.00078.0072.0074.0063.408.0639.2387.576

28、3.57046.0042.0044.0044.133.2834.2853.9844.140600.000.00600.00600.00600.00073.120.0073.1273.1273.1207.800.007.807.802.4002.400.002.402.402.40017.8718.2117.6417.791.4013.5821.9917.66012.512.0912.6212.060.6810.0114.1012.1006.255.475.325.560.643.647.485.5906.156.438.346.490.624.628.356.49010.3411.7210.6

29、310.440.638.5512.3210.480180.00180.00180.00180.00180.000174.23187.24167.04162.3919.21104.77220.02163.48031.7829.7533.4130.742.5423.1238.3630.8508.287.478.288.410.915.6911.148.44023.1721.4222.1624.163.3314.1934.1424.32072.4269.8270.0172.813.4162.5883.0572.51014.7616.8221.0317.003.247.2826.7117.110333.73343.17313.69341.3019.03284.20398.39339.0606007.8180正常时间宽放系数标准时间（单粒）工站工时 备注努力a2环境a3一致a4ac=x*(1+a）bT=X*(1+a)*(1+b)/nT/M000019.3010%0.660.6600000.0010%0.000.0000000.0010%0.000.000000245.000%7.667.66000019.1010%0.660.66000075.2310%1.291.2900000.0010%0.000.0000001364.540%42.6442.