QUALITY CONTROL PLAN 质量控制计划

1、QUALITY CONTROL PLAN质量控制计划NO：01 INCOMING QUALITY CONTROL来料质量控制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆铜板WP-00610-foldmagnifiermicrometer,3m

2、tape-measure,copperthickness tester(CEMCO),aircycle oven,analyticalbalance(precision0.0001g)十倍放大镜,千分尺,3M卷尺,铜厚测试仪,可焊性测试器(CEMCO),空气圈烘箱,分析天平(精度0.0001g)1OuterAppearance外观For detaits,see WI-044requirements详见WI-044要求1.Visual inspection1.目视AQLLEVEL 0.65CopperCoveredBoard testReport覆铜板检查报告F-QA-191AnyNon-com

3、p lianeeShall beSolved asPre WP-006不合格按WP-006处理2Grossthickness纯厚度2.Micrometr2.千分尺AQLLEVEL 0.653Dimension尺寸3.Tape-measure卷尺1LOT4ThermalStress热应力4.Physical&chemical物理化学试验2LOT5Absorbability吸水性5.Physical&chemicaltest物理化学试验3LOT6Chemicalstability化学稳定性6.Physicl&chemicaltest物理化学试验7CopperFoil铜箔厚度

4、7.Copperthicdnesstester铜厚测试仪AOLLEVEL0.65PREPREG半固化片WP-006GraduatedTape-measure分度卷尺(1mmgraduateon分度)analyticalbalance分析天平(0.0001g)gelation tester凝胶测试仪scrped section刮片,60 wirescreen、cutter60目纲筛、切刀，muffle furnace马福，drier干燥脐1OuterAppearance外观For details,see详见WI-044170±20S1080 59-69%2116 48-56%7628

5、42-48%1.Visualinspection1.目视Every lot is sampled as per AQL1.5 每个批量按AQL1.5抽样Semi-solid section testReport固化片检查报告F-QA-189AnyNon-complianceShallbeSolvedAsper WP-006不合格按WP-006处理2Dimension尺寸2.Use tapemeasure2.用卷尺测量33Gelationtime凝胶时间Test measure试验测定34Resincontent树脂含量3. Test measure3.试验测定3QUALITY CONTROL

6、PLAN质量控制计划NO：01 INCOMING QUALITY CONTROL来料质量控制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆板铜WP-00610-foldmagnifierounce instrument十倍放大镜,盎司仪1Out

7、erlooks外观WI-044>0.4MM pores not allowed不允许有>0.4MM的针孔1.Visual inspection目视3piece片Roll卷Copper flil test Report覆铜箔检查报告F-QA-222AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006处理2thickness厚度For dtails,seeWI-031详见WI-0312.Tster 测试仪3piece片Roll卷Microsclpe 显微镜Micrometer千分尺Caliper 卡尺1Length(drill

8、body)长度(钻身)WI-0341.0.3-3.175M+/-0.38MM3.2-7.0MM+0.76-1.141.measurement测量Sample asper AQLL Level0.65按AQLL Level0.65抽样FullInspection forre-moldDrill nozzle返磨钻咀全检Drill bit inspectionReport钻头检查报告F-QA-190AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006处2Diameter(drillbit)直径(钻头)2.+0/-0.01MM2.measu

9、rement测量3Notch缺口3.Edge 刀刃/blade band 刀带0.05MM<MAX>3.MeasurementBy microscope 显微镜测量4Eccentric偏心4.0.05MM<MAX>Note:re-molddrillBody 注明:返磨钻身>8MM4.measurementby microscope显微镜测量RouterWP-006Microscope显微镜Micrometer千分尺Caliper卡尺1Length长度1.+/-0.38MM1.Measurement测量For each lotSample asperAQL Leve

10、l 0.65每批量按AQL Level 0.65抽样RouterCheckReport锣刀检查报告F-QA-284AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006处2Diameter直径2.+/-0.05MM2.Measurement测量3 Notch缺口3.0.05MM<MAX>MeasurementByMicroscope显微镜测量4Eccentri偏心0.05MM<MAX>measurement ByMicroscope显微镜测量质量控制计划NO：01 INCOMING QUALITY CONTROL

11、来料质量控制StageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01CHEMICAL化学药品及其辅料WP-0061Outerlooks外观Refe to requirements in P/O对照采购单要求 1.目视Visual First board traceabil

12、ity test首板跟踪试验Raw material traceability test from原材料跟踪试验表 F-QA-263AnyNon-comp lianeeShall beComplained or have goods returned to supplie不合格投诉或退货供应商2Luter色泽2.目视Visual3Specificaions规格3.目视Visual4磅秤balance4Weight重量5.酸度计Acidimeter5PHvaulue,etcPTH值6.比重计hydrometer6specialgravity比重QUALITY CONTROL PLAN质量控制计划

13、NO：02,MAKING TOOLINGStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次02GERBER,MASTERFILM,INS0ECTION客户菲林制作与检查WP-0021.PC机2.PLANMASTER工作站3.Opticaldrawing machine光

14、绘机4.Developer 冲片机1Inspection检查Refer to drawings and CERBER files and factoy productivity1.check by computer by two different CAM engineeersEvery variety每个品种Customer data checdlist1.NotifyME supervisor2.Notifymarketing to contactcustomersfor approval1.通知ME主管2.通知市场部联系客户认可02DRILL TAPE钻带WP-002Data prepa

15、ration system 资料制作系统1Program编程As per procuctivity and production norms按生产能力及生产规格With reference to customer drawings and cutomer film requirements对照客户图纸及客户菲林要求QA100% 检查TEMPLATE表达式不合格通知工程部重做PRODUCTIONMASTERFILMWP-002Optical crawing machine 光绘机PC computer1Temperature温度21+/-3Thermometer display温度计显示1Eve

16、ry day每天Thermometer/hydrometerAny non-compliance生产菲林PC机 PLANMASTERWording station工作站Developer冲片机2humidity湿度60+/-8%Hygrometer display湿度计显示1Every daySPC温、湿度表，SPCShall be notified toengineeering supervisor and repairs and maintenance supervisor不合格通知工程主管维修主管3Developm ent temp冲片温度30+/-1Thermometer displa

17、y温度计显示1Every day记录表4Developm ent time冲片时间40 seconds40秒Second meter display秒表显示15Duimen sion tolerace尺寸公差+/-2MILMeasure by glass ruller玻璃尺测量100%EveryKindFilm checelist菲林检查表Notify QA supervisor or engineering supervisor通知QA主管及工程主管ROUTE TAPE AND锣带E-TEST 带WI-002Data control system资料控制系统1Program revision

18、Select terminal point as per customer drawing requirements and patterns按客户图纸要求和图形要求先端点CaliperVisual and computer inspection目视和电脑中检查QA100%检查钻带检查报告 E-T带检查报告Any non-comp liance shall be notefide to ME supervisor or engineers不合格通知ME 主管及工程师质量控制计划NO：03，BOARD CUTTINGStageNO步骤Descriptin种类Operation运作Equipmen

19、t/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次03BOARD CUT开料WI-053Automatic cutter,nail driver,edger, facing machine,oven tape measure, micrometerounce instrument,自动切割机，打钉机，磨边机，倒角机，烘箱，卷尺，千分尺，盎司仪123

20、Dimension尺寸Board thickness板厚Copper thicdness铜厚As perrequirements of wording cards按工作卡要求1.tape-measure卷尺测量FA1.measure by micrometer千分尺测量2.measrre by ounce instrument盎司仪测量1LOTMaterial delivery checklistAnyNon-comp plianceShall beNotifiedtoOperatingsupervisor不合格通知营运部主管处理QUALITY CONTROL PLAN质量控制计划NO：04,

21、INNER LAYER PHOTO IMAGEStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次04MICRO ETCH微蚀WI-005Intelligence edger亚智磨板机1.1Sulpuric content硫酸含量5-8%Lab analysesLab分析

22、1Every day每天Analysis sheetAny non-com pliance shall be notified to process techniia ns and repairs andmaintn1.2Moisturefilm test水膜试验15 seconds15秒Process self-inspection工序自检1Every day每天Process check list工序检查表Ance deparment不合格通知工艺员和维修部041.3OpticalBand test光带试验15+/-5MMMeasue waer trace width测量磨痕宽度1Ever

23、yShift每班Process checd list工序检查表不合格通知生产主管1.4Air dry temperatUre风干温度60+/-10Temperature controlswitchdisplay1Every shift每班Process checklist SPC工序检查表，SPC及领班DRY FILM贴膜WI-005Dry filmMachine贴膜机1Speed速度0.6-3.0M/MINEquipment display设备显示1Every shift每班Any non-com plliance shall be notified to process technicia

24、 ns and mainten ance department不合格通知工艺员和维修部2Pressure压力30-60PSl压力表显示1Every shift每班3Humidity温度110+/-10ThermometerDisplay温度计显示1Every shift每班EXPOSESURE曝光（干膜WI-005Exposer曝光机1Vacuum pump抽真空65CMHG以上Equipment display机器显示1Every piece每块2Tube life灯管寿命8000次以上Visual readings目视注数1Every day每天Digital instrument计数器3

25、Exposure energy曝光能量7-9级21级光楔尺曝光指数积分仪1Every week每星期Process checklist工序检查表4Humidity温度21+/-3Thermometer温度表1Every shift每班SPC grapghSPC图5Humidity湿度55+/-5%Hygrometer湿度表1Every shift 每班SPC grapghSPC图质量控制计划NO：04，INNER LAYER PHOTO IMAGEStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics

26、特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次046Head film test首片检查Visual inspection目视1Every shift 每班FA record list FA记录表Any non-comp liance shal be notified to process technicians不合格通知工艺部DEVELOPE显影WI-005Developer(intelligence)显影机

27、(亚智)1Sodium carbonate density碳酸钠浓度1.0+/-0.2%Lab analyses LAB分析 1Every shift 每班Lab analysis sheetLAB分析单 2Potion temperature药水温度30+/-2Cooling machine and temperature control switch冷水机及温控开关1Every shift 每班 Record list记录表3Cucl2 test氯化铜试验Shiny spot1%亮点1%Regulate speed control switch 调整速度开关1Every shift 每班R

28、ecord list记录表4Speed速度2.8-3.2M/MIN(h-6840M) speed switch速度开关1Every shift每班Record list记录表5Potion rpessure药水压力1.2-3.0KG/CM2Water valve水阀1Every shift每班Record list记录表6Cleanpressure水洗压力1.2-4.0kg/cm2Water valve水阀1Every shift每班Record list记录表INSPECTIONQC品检7Outer looks and open/circuit check外观及开短路线幼检查As per c

29、orporate standard and customer standard按企业标准及客户标准3-fold magnfier and 100-fold magnifier三倍放大镜和百倍镜100%Every shift每班QC检查记录表Any non-ccomp liance shall be notified to QA supervisor for solution不合格通知QA主管处理QUALITY CONTROL PLAN质量控制计划NO：05,ACID ETCHINGStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/

30、工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次05ETCH蚀刻PT-005Etching machine蚀刻机1First board check首板检查Visual inspection目视检查1Every time每次FA record listFA记录表Any non-comp liance shall be notified to process technicians

31、2Conve yance speed传输速度(H/HOZ)2.2-2.8m/min(1/1OZ)1.5-2.0m/min(2/2OZ)0.7-1.2m/minEquipment automatic display meter设备自动显示表1Every shift每班Record list记录表any non-comp liance shall be notified to process technician ns and repairs and maintenance3Nozzle pressure喷咀压力30-50PSIVisual readings目视读数1Every shift每班Re

32、cord list记录表4Potion temp药水温度45-55Visual readings目视读数1Every shift每班Record list记录表Derartment不全格通知工艺员和维修部5Line width &line void宽线隙±20%100-fold magnifier百倍镜1Every shift60 pieces每60 块Record list百倍镜6Specific gravity比重1.30-1.38Hydrometer比重计1Every shift每班Record list记录表QUALITY CONTROL PLAN质量控制计划NO：0

33、5，ACID ETCHINGStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次057ORP18-28CapAutomatic display自动显示1Every shift每班Record list记录表Any non-com plliance shall be not

34、ified to process technicia ns and mainten ance department不合格通知工艺员和维修部8Cupric copperion2价铜离子130-180g/lAutomatic display自动添加Every hour每时Lab analysesLab分析9HCL1.5-2.5MAutomatic display自动添加1Every hour每时Lab analysesLab分析DRY FILM STRIP退膜PT-005Dry film stripping machine退膜机1Conveyance speed传输速度Faster than et

35、ching比蚀刻快0.2m/minVisual readings自动添加1Every shift每班Record list记录表2Potion temperature药水温度50-58Automatic display目视读数1Everytime每次Record list记录表3Nozzle pressure喷咀压力20-40PSIAutomatic display自动显示1Everyshift每班Record list记录表4Sodium carbonate碳酸钠30-50g/lLab analysesLab分析1Every shift每班分析单5Defoaming agent消泡剂0.1-

36、0.2ml/lAutomatic addition自动添加1Every shift每班Record list记录表6Air-dry humidity烘干湿度50-60Automatic display自动显示1Every shift每班Record list记录表TAREGT DRILL打孔WI-045Target driller打靶机1Pneuma tic pressure气动压力6-7KG/CM2Visual readings目视读数1Every piece每块Visual inspection目视检查Any non-com plliance shall be notified to pr

37、ocess technicia ns and mainten ance department不合格通知工艺员和维修部QUALITY CONTROL PLAN质量控制计划NO：06 QUALITY CHECKING AND CONTROLStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty

38、数量Rate频次06QCWI-0553-fold magnifier 100-fold magnifier3倍放大镜百倍镜十倍镜1Open circuit开路Not allowed不允许Visual inspection目视1Every piece每块Record list记录表Any non-com pliance shall be notifed to QA supervise or for solution不合格告QA主管安排处理2Adverse surface板面不良Not allowed不允许Visual inspection目视1Every piece每块Record list记录表3Line width&line void线宽线隙±20%100-fold magnifier百倍镜1Every 60 pieces每60块Record list记录表QUALITY CONTROL PLAN质量控制计划NO：07,BROWN OXIDEStageNO步骤Descriptin种类Operation运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner控制方法Solution处理NO编号Product专案Stage步骤Grade等级Spec/tolerance规格/公差M