级醇溶粘结性直焊聚酯漆包铜圆线

1、 Q/321181 RLH 002-2013 K12 Q丹阳利华电子有限公司企业标准 Q/321181 RLH 002-2013 130级醇溶粘结性直焊聚氨酯漆包铜圆线2013 - - 发布 2013 - - 实施 丹阳利华电子有限公司 发布前 言本产品由于具有特殊的专业要求（如醇溶粘结等），而此粘结试验没有相应的国家标准和行业标准，为确保 产品质量，规范市场，根据中华人民共和国标准的规定，特制定标准，作为组织生产和检验的依据。 本标准漆包线试验方法按国家标准GB/T4074-2008执行。本标准按照GB/T1.1-2009标准化工作导则第1、第2部分：标准的结构和编写进行编写。本标准有丹阳利

2、华电子有限公司提出并负责起草。本标准起草人：方澄秋本标准于 年 月 日 首次发布I130级醇溶粘结性直焊聚氨酯漆包铜圆线1、 范围本标准规定了130级醇溶粘结性直焊聚氨酯漆包铜圆线的产品分类、技术要求、试验方法、检测规则、标志、包装、运输及贮存。本标准适用于130级醇溶粘结性直焊聚氨酯漆包铜圆线。产品主要用于制造传声器、扬声器音圈及其它需要在低温粘结成型的特种线圈。2、 规范性引用文件下列文件中的条款通过本标准的引用而成为本标准条款。凡是注日期为引用文件，其随后所有的修改单（不包括勘误的内容）或修订版均不适用于本标准。然而，鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。凡是不注

3、日期的引用文件，其最新版本适用于本标准。IEC 60317-2（1990）130级粘结性直焊聚氨酯漆包铜圆线JISC 32021994 自粘性聚氨酯漆包线GB/T 6109.9-89 热粘合或溶剂粘合直焊性聚氨酯漆包圆铜线GB/T 6108.22003 绕组线基本尺寸GB/T 4074.1-4074.6-2008 绕组线试验方法JB/T 8135.2-1997 绕组线线盘包装3、产品分类3.1、使用特性3.1.1、漆包线具有醇溶性自粘层，溶于工业无水乙醇（C2H5OH含量99.9%），乙醇挥发后，该自粘层即具有一定的粘结力，使线圈成型。该自粘层且能与聚乙烯、聚酰胺树脂胶水互融、互粘。3.1.2

4、、在普通大气压下未经浸渍处理的漆包线，20000小时外推寿命不低于130，产品的热级为B（130）。3.2、型号和产品表示方法3.2.1、型号 QAN/130/YQAN聚氨酯型自粘漆包铜圆线130温度指数值Y音圈用3.2.2、产品表示方法产品型号、导体标准直径及本标准编号三部分组成。示例 标称直径0.06mm的130级醇溶粘结性直焊聚氨酯漆包铜圆线，表示为QAN/130/Y 0.064、 技术要求4.1、技术要求应符合表1的规定表1序号项目名称技术要求试验型式试验方法1表面质量符合本标准第4.3条规定T.R按本标准5.3执行2尺寸2.1导体尺寸符合本标准第4.4条规定T.RGB/T 4074.

5、22.2漆包线外径3电阻符合本标准第4.4条规定T.SGB/T 4074.24伸长率符合本标准第4.4条规定T.SGB/T 4074.35柔韧性和附着性5.1卷绕符合本标准第4.5.1条规定T.SGB/T 4074.35.2急拉断符合本标准第4.5.2条规定6回弹性符合本标准第4.6条规定T.SGB/T 4074.37热冲击符合本标准第4.7条规定T.SGB/T 4074.68软化击穿符合本标准第4.8条规定T.SGB4/T 074.69击穿电压符合本标准第4.9条规定T.SGB/T 4074.510常态针孔符合本标准第4.10条规定T.S按本标准5.4执行11焊锡性符合本标准第4.11条规定

6、T.SGB/T 4074.412粘结强度12.1不发粘性符合本标准第4.12.1条规定T.S按本标准5.5.1执行12.2粘结强度符合本标准第4.12.2条规定13耐溶剂符合本标准第4.13条规定T.SGB/T4074.414耐药品性符合本标准第4.14条规定T.S按本标准5.6执行15包装符合本标准第7条规定R目力检查 注：T型式检验 S抽样检验 R例行检验4.2、材料4.2.1、漆包线的铜导体应符合GB/T 6108.22003绕组线基本尺寸其直径的允许偏差应符合表2的规定。4.2.2、漆包线用漆应满足本标准其制造的漆包线规定的各项性能要求。4.3、表面质量漆包线表面应光滑、色泽均匀，在常

7、温下漆包线之间不粘结，漆膜坚韧，即用手指甲尖刮划时，漆膜不剥离。4.4、尺寸、伸长率、电阻值漆包线的尺寸、伸长率、电阻应符合表2的规定。导体的不圆度f值不大于导体直径偏差的绝对值。4.5、柔韧性和附着性4.5.1、从同一线轴上取约长350mm的试样3根，在试验上分别标出距离为200mm的标线，以每分钟360mm以下的拉伸速度拉伸到断，用约15倍的放大镜检查，漆膜应不开裂。4.5.2、漆包线急拉断后，漆膜应不开裂或失去附着性。表2 自粘线尺寸、伸长率、电阻值要求表单位（mm）导体1种class12种class23种class3最小伸长率%导体电阻/m直径公差最小绝缘厚度最小自粘层厚度最大成品外径

8、最小绝缘厚度最小自粘层厚度最大成品外径最小绝缘厚度最小自粘层厚度最大成品外径最小最大0.0200.001-0.00150.0010.0300.00150.0010.026754.6855.780.0250.002-0.0020.00150.0370.0020.00150.033734.7935.920.0300.002-0.0020.0020.0440.0020.0020.039824.2224.880.0350.002-0.0020.0020.0480.0020.0020.045817.8318.240.0400.0020.0030.0030.0600.0020.0020.0560.0020

9、.0020.050913.6713.950.0450.0020.0030.0030.0670.0020.0020.0600.0020.0020.055910.8111.010.0500.0020.0040.0030.0720.0030.0020.0690.0030.0020.061107.9229.4890.0550.0020.0040.0030.0770.0030.0020.0740.0030.0020.067106.5477.8430.0600.0020.0040.0030.0820.0030.0030.0810.0030.0030.073125.5626.530.0650.0020.00

10、40.0030.0870.0030.0030.0850.0030.0030.078134.7395.5640.0700.0020.0040.0030.0920.0030.0030.0910.0030.0030.083134.0864.7970.0750.0020.0040.0030.1000.0030.0030.0950.0030.0030.090143.70214.11900.0800.0030.0050.0040.1080.0030.0030.1030.0030.0030.095143.4253.4780.0850.0030.0050.0040.1130.0030.0030.1080.00

11、30.0030.100152.77853.2530.0900.0030.0050.0040.1180.0030.0030.1130.0030.0030.105152.4952.90.0950.0030.0050.0040.1230.0030.0030.1180.0030.0030.111152.4322.4630.1000.0030.0050.0040.1280.0030.0040.1250.0030.0040.116162.0342.3330.1100.0030.0050.0040.1380.0030.0040.1350.0030.0040.127171.71641.9170.1200.00

12、30.0060.0040.1520.0040.0040.1470.0030.0040.139171.4261.6040.1300.0030.0060.0040.1620.0040.0040.1570.0030.0040.150181.2201.3610.1400.0030.0060.0040.1720.0040.0040.1670.0030.0040.160181.0551.170.1500.0030.0060.0040.1820.0040.0040.1770.0030.0040.170190.92171.0160.1600.0030.0070.0040.1940.0050.0040.1890

13、.0050.0040.181190.81220.89060.1700.0030.0070.0040.2040.0050.0040.1990.0050.0040.191200.72100.78710.1800.0030.0080.0040.2160.0050.0050.2110.0050.0050.202200.64440.70070.1900.0030.0080.0040.2280.0050.0050.2210.0050.0050.212210.57930.62780.2000.0030.0080.0040.2380.0050.0050.2310.0050.0050.222210.52240.

14、56570.2100.0030.0080.0040.2480.0050.0050.2410.0050.0050.232210.47570.51230.2200.0040.0080.0040.2580.0050.0050.2520.0050.0050.242210.43400.46620.2300.0040.0090.0050.2720.0060.0050.2640.0060.0050.255220.39410.42980.2400.0040.0090.0050.2820.0060.0050.2740.0060.0050.265220.36250.39410.2500.0040.0090.005

15、0.2920.0060.0050.2840.0060.0050.275220.33450.36280.2600.0040.0090.0050.3050.0060.0050.2940.0060.0050.285220.30960.33500.2700.0040.0090.0050.3150.0060.0050.3040.0060.0050.295220.28740.31020.2800.0040.0090.0050.3250.0060.0050.3140.0060.0050.307220.26760.28820.2900.0040.0090.0050.3350.0060.0050.3240.00

16、60.0050.317220.24970.26840.3000.0050.0100.0060.3490.0070.0060.3370.0070.0060.328230.23350.25050.3100.0050.0100.0060.3590.0070.0060.3470.0070.0060.338230.21890.23440.3200.0050.0100.006.03690.0070.0060.3570.0070.0060.348230.20560.21980.3300.0050.0100.0060.3790.0070.0060.3670.0070.0060.358230.19340.206

17、10.3400.0050.0100.0060.3890.0070.0060.3770.0070.0060.368230.18240.19400.3500.0050.0100.0060.3990.0070.0060.3870.0070.0060.378230.17220.18300.3600.0050.0100.0060.4100.0070.0060.3970.0070.0060.388230.16200.17400.3700.0050.0100.0070.4200.0070.0060.4070.0070.0060.398240.15350.16480.3800.0050.0100.0070.4

18、300.0070.0060.4170.0070.0060.410240.14560.15610.3900.0050.0100.0070.4400.0070.0060.4270.0070.0060.421240.13830.14810.4000.0050.0110.0070.4500.0070.0060.4390.0070.0060.433240.13600.14070.4100.0050.0110.0070.4600.0070.0060.4490.0070.0060.443250.12530.13380.4200.0050.0110.0070.4700.0070.0060.4600.0070.

19、0060.453250.11950.12350.4300.0050.0110.0070.4800.0070.0060.4700.0070.0060.463250.11400.12150.4400.0050.0110.0070.4900.0070.0060.4800.0070.0060.473250.10900.11600.4500.0050.0110.0070.5020.0070.0060.4900.0070.0060.483250.10420.11090.4600.0050.0110.0070.5120.0070.0060.5000.0070.0060.493250.09980.10600.

20、4700.0050.0110.0070.5220.0070.0060.5120.0070.0060.504250.09570.10150.4800.0050.0110.0070.5340.0070.0060.5220.0070.0060.515250.09170.09730.4900.0050.0110.0070.5440.0070.0060.5320.0070.0060.526250.08810.09330.5000.0050.0120.0070.5560.0080.0060.5420.0080.0060.537250.08460.08900.5100.0060.0120.0070.5660

21、.0080.0060.5520.0080.0060.548260.081050.086420.5200.0060.0120.0070.5780.0080.0060.5640.0080.0060.558260.078000.083090.5300.0060.0120.0070.5880.0080.0060.5760.0080.0060.569260.075110.079950.5400.0060.0120.0070.6980.0080.0060.5880.0080.0060.579260.072390.076980.5500.0060.0130.0080.6100.0090.0070.6000.

22、0090.0070.59260.069810.074180.5700.0060.0130.0080.6300.0090.0070.6200.0090.0070.61260.065040.069010.5800.0060.0130.0080.6400.0090.0070.6300.0090.0070.62260.062840.066630.5900.0060.0130.0080.6500.0090.0070.6400.0090.0070.63260.060750.064360.6000.0070.0130.0080.6600.0090.0070.6500.0090.0070.64260.0587

23、60.062224.6、回弹性标称直径0.0801.000mm的漆包线的回弹角应符合表3规定。表3导体标准直径mm圆棒直径mm负荷 N最大回弹角度导体标准直径mm圆棒直径mm负荷 N最大回弹角度1级2级3级1级2级3级0.08050.2510080700.400194.05550450.09050.259477670.450258.05348440.10050.259073640.500258.05147430.11270.508873640.560258.04844410.12570.508470620.63037.512.05350460.14070.507967590.71037.512

24、.05047440.160101.07867590.800. 37.512.04643410.180101.07565570.9005015.05148450.200101.07262541.0005015.04745420.22412.52.06859510.25012.52.06556490.28012.52.06153470.315194.06255500.355194.0595348注：介于相邻标称直径间的中间规格，取较大标称直径相应的回弹角值。4.7、热冲击按表4规定，卷绕或伸长的试样，在1505温度下放置30min以后，用约15倍的放大镜检查漆膜应不开裂。表4标称直径 mm卷 绕伸

25、长 %试棒直径 mmd0.04卷绕前伸长20%或拉伸至断裂点0.1500.040d0.160取较小值3d0.160d0.250取较小值4d0.250d0.600取较小值2d4.8、软化击穿在170温度下，2min以内不击穿。4.9、击穿电压4.9.1、标称直径0.100mm及以下的漆包线，用圆棒法试验，其击穿电压应符合表5。表5标称直径 dmm最小击穿电压 V（有效值）标称直径 dmm最小击穿电压 V（有效值）0.0201200.0553250.0251500.063750.0281700.0654250.0301900.074250.0352250.084250.0382500.085500

26、0.0402500.0905000.0452750.0955000.053000.1005004.9.2、标称直径0.1121.00mm的漆包线用扭绞法试验，其击穿电压应符合表6。表6标称直径 dmm最小击穿电压 V（有效值）标称直径 dmm最小击穿电压 V0.1113000.2521000.1215000.2822000.1316000.31522000.1417000.35523000.1517000.40023000.1617000.45023000.1717000.50024000.1817000.53025000.1920000.56025000.2020000.6002600注：对

27、于中间规格，击穿电压值取最接近较大一档规格的数值。4.10、常态针孔漆包线最大针孔数为10个。4.11、焊锡性漆包线试样，浸入温度为3755的焊锡槽中，不超过2S，即能完全润锡，搪锡线表面应平滑，无针孔及漆膜残渣。4.12、粘合强度4.12.1、不发粘性按表7规定扭绞，在605温度下，保温1小时试验应不发粘。表7导体标称直径（mm）负荷（N）125mm中的扭绞数0.050.0294500.060.070.049400.080.110.098300.120.170.392240.180.201.176200.210.241.47160.250.371.692120.400.601.96104.1

28、2.2、粘结强度按表8定的张力进行卷绕，粘结力应符合表9规定。表8标称直径（mm）卷绕力（N）0.0250.0450.0490.0500.0800.1960.0900.1400.490.1500.2000.980.2100.2401.960.2500.3702.940.400.6004.904.13、耐溶剂漆包线在标准溶剂中浸泡过后，目测漆膜无溶胀现象，浸泡后漆膜的硬度应不小于“H”。4.14、耐药品性漆包线在规定的溶剂中处理后，绝缘漆膜无起泡和溶胀现象，用指尖刮或用铅笔推时，绝缘漆膜不应整片剥落。表9标称直径（mm）平均粘接力（N）0.040.050.1450.060.070.1960.08

29、0.2450.0850.2940.090.3430.100.110.3920.120.140.4410.150.170.490.180.190.5880.200.210.6860.220.7350.230.290.7840.300.400.8860.410.600.9805、 试验方法5.1、试验环境a、试验应在温度为15-35，相对湿度为45%-75%的环境条件下进行。b、试验前，试样必须在上述环境条件下放置8小时以上，使试样获得稳定状态。5.2、取样规则试样应从整轴的漆包线上选取。取样时漆包线不得受到拉伸和过分弯曲，每次取样前，应从线轴上去掉足够的漆包线，以保证取样中不夹带任何损坏的线段。

30、5.3表面质量对成轴漆包线的表面质量，用肉眼观察、手摸、指甲摩刮等方法进行以下项目的检查。a、有无外伤、沾污；b、表面光滑、光泽与颜色的均匀性；c、是否发粘；d、用指甲摩刮，漆膜是否容易剥落。5.4、常态针孔导体直径0.06mm以下取长约1.5m，导体直径0.07mm以上，取长约6m试样，浸入0.2%的食盐水中在食盐水里滴有适量的3%酒精酚酞溶液，试样浸入长度为5m，溶液按正极，试验接负极，施以12V直流电压1分钟后，检查产生的针孔数。5.5、粘结强度试验5.5.1、不发粘性导体直径为0.05mm及以上的漆包线，取长约50cm的试样，按表7规定扭绞，然后在605的恒温箱中保温1小时取出，当试样

31、的温度降至室温时，将扭绞对反扭绞，检查试样是否发粘。5.5.2、粘结力试验按表8规定的张力，用旋转轴型卷绕机把被测试样线在19.5mm经醇溶性自粘漆浸渍过的纸管上密绕2050圈，绕二层作为试样，但在做溶剂粘结试验时，应当是边通过溶剂槽，边卷绕。通过溶剂槽边卷绕而制得的试样，在室温下放置20分钟，然后在1005的恒温箱中干燥处理10分钟后粘接。试样冷却至室温后，测定粘接的线与线之间的重量，粘结力用最大值和最小值的平均值表示。5.6、耐药品性试验试样为2个，1个使用试剂（1），另一个使用试剂（2）。（1） 用蒸馏水或者去离子水配置的比重为1.20的硫酸溶液用来配置的，硫酸应为试剂；（2） 用蒸馏水或去离子水配置的浓度为10%的氢氧化钠水溶液，用来配置的氢氧化钠应为溶剂。取长约20cm的试样，在1255的恒温箱中加热处理10分钟，试样应不受弯曲和拉伸，将试样浸入10-30的上述溶液中，浸入长