教案s00ps924涂装说明书

1、涂装说明书Painting SpecificationS00PS924CP2 / 22目录Content1 总则 General32 表面处理 Surface preparation43 涂装施工 Painting works84 涂装检验 Paint Inspection95 油漆明细表 Painting Scheme116 说明 Product Data Sheet20涂装说明书Painting SpecificationS00PS924CP3 / 221 总则General1.1 本船建造中，各部位的涂装包括表面处理和涂层检查要按工厂惯例、油漆商的建议、建造合同及说明书进行。压载水舱的涂

2、装符合 IMO PSPC 标准。The painting works including surface preparation and painting inspection to be carried out in accordance with builders practice, the paint makers recommendations, shipbuilding contract and specification. The coating for Water Ballast Tank to be satisfied with IMO PSPC Standard.1.2 本船

3、涂料是佐敦涂料公司的。The paint is manufactured by JOTUN.1.3 本说明书中涉及到的主要标准：ISO 8501-1：1998，涂覆涂料前钢材表面处理表面清洁度的目视评定 第一部分：未涂装的钢材和全面清除原有涂层后钢材的锈蚀等级和除锈等级。(GB8923-1988 涂装前钢材表面锈蚀等级和除锈等级)ISO 8501-1：1998，Preparation of steel substrate before application of paints and related products-Visual assessment (GB8923-1998 Rust g

4、rades and preparation grades of steel surfaces before application of paints and related products)ISO8502-3:1998 涂覆涂料前钢材表面处理表面清洁度的评定试验-第三部分：涂覆涂料前钢材表面的灰尘评定（压敏粘带法）ISO8502-3:1998 Preparation of steel substrates before application of paints and related products-Tests for dust on steel surface prepared fo

5、r painting (Pressure-sensitive tape method)ISO8502-9:1999 表面清洁度的评定试验第 9 部分：水溶性盐的现场电导率测定法ISO8502-9:1999 Preparation of steel substrates before application of paints and related products-Tests for the assessment of surface cleanliness-Part 9: Field method for the conductometric determination of water-

6、soluble saltsISO8503-1:1998 涂装前钢材表面的处理-涂装前钢材表面锈蚀等级和除锈等级ISO8503-1:1998 Preparation of steel substrates before application of paints and related products Visural assessment of surface cleanliness-Part1 Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overal

7、l removal of previous coatingsISO 19840 油漆和清漆-钢结构腐蚀保护用防护漆系统-粗糙表面膜厚的测量及验收标准。ISO 19840 Paints and varnished- Corrosion protection of steel structures by protective paint systems- Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces.CB/T3718-1995 船舶涂装膜厚检测要求CB/T3718-

8、1995 Requirement of measurement for marines paint film thickness.CB/T3513-93 质量验收技术要求CB/T3513-93 Technical requirement of quantitys check and accept SSPC-PA2 涂装规范 NO.2SSPC-PA2 Painting application specification NO.2涂装说明书Painting SpecificationS00PS924CP4 / 221.4 在涂装施工（包括表面预处理）过程中，油漆商应参与检验。Technical s

9、upervision to be provided by the paint manufacturer during the preparation and application.1.5 除非有其他规定，储藏室内的，抛光制品、五金制品、帆布制品、窗等，以及涂刷油漆会影响设备性能的任何其他零件和设备的表面，电缆，铜，铜合金，铝，铝合金， 不锈钢和其他耐腐蚀金属，PVC 管等都不进行涂装。No paint to be applied to thick wooden works in stores, throw light wares, hard wares, canvas products, g

10、lass of windows and parts/surfaces of equipments which shall be painted to affecting its function, cable, copper, copper alloy, aluminum, aluminum alloy, stainless steel and other non-corrosive m s, PVC pipes unless other specified.1.6 所有可见部位的镀锌件，涂一度镀锌件漆 PENGUARD PRIMER，膜厚 50um，再涂一度所在部位面漆。All visibl

11、e galvanized outfitting should be painted one coat of PENGUARD PRIMER 50 um, and one cosmetic coat, as surround.1.7 密闭的机座性密闭的空间内及覆盖甲板敷料的钢甲板不进行涂装。No paint shall be applied in the permanence enclosed space such as inside the sealed bed and steel deck under deck coverings, etc.1.8 面漆颜色应遵从船东认可的文件 S00PS8

12、22CP油漆颜色表，底漆涂层的油漆颜色应按油漆商的建议并且各涂层用易区别的颜色。The final colors shall be accordance the file of Painting Color Scheme with the drawing NO. S00PS822CP, which should be approval by owner. Colors for primer to be in accordance with paint manufacturers recommendation and alternative coat to be of different col

13、or for easy identification.1.9 本说明书未详细说明的部位应按照相邻或相近部位的涂装配套来处理。工厂外购设备，包括、电子设备、舾装件、阀、甲板机械、家具等应按各制造厂的标准进行涂漆。Painting scheme for parts and spaces which are not specified in this painting scheme to be similar with surrounding or comparable spaces unless otherwise agreed. Equipment which the Builder shall

14、 purchase, i.e. machinery, electrical equipment, fittings, valves, deck machinery, furniture, etc, shall be painted in accordance with each makers standard.2 表面处理Surface preparation2.1 一次表面处理Primary surface preparation2.1.1 厚度为 6mm 及以上的钢板采用抛丸至 Sa2½级（ISO8501-1）。表面粗糙度为 30-75 m（ISO8503-1/3）。The st

15、eel plates of 6mm and above in thickness shall be shot blasted to Sa2½ (ISO8501-1). Surface profile to be between 30-75 microns (ISO 8503-1/3).2.1.2 不适于抛丸流水线的厚度小于 6mm 的钢板和型材采用喷砂处理至 Sa2½级，也可以酸洗或打磨方式进行除锈。Steel plates below 6mm thickness and profile unpractical for shot blasting to be grit/sa

16、nd blasted涂装说明书Painting SpecificationS00PS924CP5 / 22to Sa2½ or power-tool cleaning, or pickling.2.1.3 下列环境条件下不进行喷射除锈：Blasting should not be carried out when: 相对湿度高于 85%The relative humidity is above 85% 钢板表面温度低于以上 3°CThe surface temperature of the steel is less than 3°C (5 °F) a

17、bove the dew point2.1.4 用于压载水舱的钢板表面:For the steel surface to be in water ballast:涂装前可溶性盐含量必须不高于 50 mg/m² ( 或 5g/cm²，相当于 NaCl)Water Soluble Limit prior to coating to be less than or equal to 50 mg/m² ( or 5g/cm²,equivalent to NaCl)涂装前清洁度要求：Cleanliness and contamination on a surfac

18、e prior to coating be as: 表面没有油和其他可见的污物No oil or other visible contamination to be present on the surface 灰尘数量等级为“1”级，等级为 ISO8502-3 规定的 3，4，5 级，肉眼可见的灰尘颗粒必须去除。Dust quantity rating “1” for dust size class 3, 4 or 5 as stated in ISO 8502-3. Lower particle sizes to be removed if visible without magnific

19、ation 涂层中粘上的灰尘颗粒也要求去除。Any particles embedded in a coating are also to be removed2.1.5 处理后的钢材表面应按船厂惯例立即涂一度无机硅酸锌车间底漆，干膜厚度为 15-20m。One coat of inorganic zinc silicate shop primer according to Builders practice to be painted immediately, and the dry film thickness to be approx. 15-20 microns.2.1.6 油漆商应确

20、认车间底漆与后续油漆配套的兼容性。Its compatibility with the main coating system to be confirmed by the coating manufacturer2.2 二次表面处理Secondary surface preparation2.2.1 所有锐边、小孔边缘，如切口、流水孔等、火焰切割自由所有不规则焊缝在油漆前要打磨光滑。All sharp edges, edge of small holes, such as slots, scallops, drain holes etc., flame cut free edges of s

21、tructural steel and all anomalistic weld seams shall be grounded smooth before painting.2.2.2 为了使涂层均匀，压载水舱中的钢结构需要按 ISO8501-3 中的 P2 级进行处理。The steelwork in water ballastshould be prepared so that the coating can be applied evenly in accordance with ISO 8501-3 grade P2. 包括去除锐边，焊接飞溅等。This involves remov

22、ing sharp edges, weld spatter etc most coatings flow away from sharp edges leaving an inadequate thickness for protection 加强材的需要倒圆R2mm或进行三次打磨处理或等效的处理。Edges of stiffeners are also to be rounded to a radius of 2mm or subject to three pass grinding涂装说明书Painting SpecificationS00PS924CP6 / 22or equivalen

23、t.2.2.3在分段，预合拢，船坞和码头等不同施工阶段，因烧焊、机械磕碰导致的车间底漆漆膜破损处按表 1 进行二次除锈。At different stages such as block stage, pre-erection, dock & quay stage, secondary surface preparation for the damaged area on shop primed steel due to burning, welding and scraping shall be treated as table 1.表 1 Table 1注：Note:1）“No t

24、reatment”表示不做表面处理。“No treatment”means surface treatment will not be treated. 2)“St2*”表示燃油、柴油和滑油舱的锈蚀部分(可使用钢丝刷或其他方法)处理至 St2 级， 完好的车间底漆不处理。“St2*” means the secondary preparation for F.O., D.O. and L.O.may be treated to St2 (using wire-brush or other method) only on the rusty areas and welding seam, to

25、the intact shop primer shall not be treated.3)需要涂装的镀锌舾装件和管子表面需进行清洁。Galvanized outfitting and pipe to be painted shall be cleaned. 4）PSPC 指在分段阶段：PSPC means preparation at block stage: 完好的车间底漆可以保留，保留的车间底漆可扫砂清洁。Intact shop primer may be retained, and the retained shop primer shall be cleaned by sweep b

26、lasting. 焊缝和车间底漆破损处处理至 Sa2½级，表面粗糙度为 30-75 m（ISO8503-1/3）Sa2½ standard of preparation on welds and damaged shop primer Surface profile is specified as 30-75 microns(ISO 8503-1/3).合拢后：阶段 Stage区域 Position分段阶段In block stage合拢后In pre-erection, dock & quay stageHull outside below water line

27、水线下外板Sa2½St3Topsides 干舷Sa2½St3Weather deck 露天甲板Sa2½St3Hatch cover exterior 货舱盖外部Sa2½St3Accommodation Deck 上建甲板St3St3Deckhouse exterior 甲板室外表面St3St3Deckhouse interior 甲板室内部St2St2E/R interior 机舱内部St2St2Water ballast压载水舱PSPC（Sa2½）PSPC（St3 or Sa2½）Fresh Water淡水舱Sa2½St3

28、Cargo货舱Sa2½/ St3St2F.O., D.O.,L.O.燃油、柴油、滑油舱No treatmentSt2*Others 其他St2St2涂装说明书Painting SpecificationS00PS924CP7 / 22After Erection surface preparation合拢缝处涂装前处理至 St3 级或更好,或在可行的情况下处理至 Sa2½级（ISO8501-1）,喷射处理要求表面粗糙度为 30-75mButts (join ups) to be prepared prior to coating to St3 or better or Sa

29、2½ where practical as per ISO 8501-1, surface profile is specified as 30-75 microns (ISO8503-1/3) when blasting.小面积涂层破损低于破损所在舱室总面积 2%的面积涂装前打磨至 St3 级。Small damages fewer than 2% of the total area are to be prepared to St3 standard prior to coating.连续破损面积超过 25 m²，或超过破损所在舱室总面积 2%破损需要使用局部喷砂、真空

30、喷砂或其他装置处理至 Sa2½级，表面粗糙度为 30-75 mContiguous damage over 25 m² or over 2% of the total area of the hould be prepared to Sa2½ with location or vacuum blasting equipment, etc. Surface profile is specified as 30-75 microns (ISO 8503-1/3).5)对于非压载舱部位，完好的车间底漆应保留，但表面的锌盐要求使用扫砂、砂纸、钢丝刷或经认可的其他方法去除。

31、For the area other than water ballast , the intact shop primer might be remained, but the visible zinc salts on the intact shop primed surface shall be treated by sand swept, disc-sander, wire brush or other appropriate methods.2.2.4 涂装前表面要干燥，清洁，没有油、脂，皂液，焊渍和粉笔记号等。Surface shall be dried, cleaned and

32、free of oil / grease, soap solution, fume by welding and gas cutting and chalk marks before application of paint.2.2.5 压载舱部位涂装前清洁度要求：Cleanliness and contamination on water ballasturface prior to coating be as: 表面没有油和其他可见的污物No oil or other visible contamination to be present on the surface 灰尘数量等级为“1”

33、级，等级为 ISO8502-3 规定的 3，4，5 级，肉眼可见的灰尘颗粒必须去除。Dust quantity rating “1” for dust size class 3, 4 or 5 as stated in ISO 8502-3. Lower particle sizes to be removed if visible without magnification 涂层中粘上的灰尘颗粒也要求去除。Any particles embedded in a coating are also to be removed 表面处理后涂装前每个分段压载舱部位按ISO8502-9至少检测一个点的

34、可溶性盐含量，必须不高于50 mg/m²（相当于 NaCl ）。Soluble salt levels on the steel after surface preparation but before painting are measured according to ISO 8502-9 at least one location per block at water ballasturface, and to be less than or equal to 50 mg/m²（equivalent to NaCl）.2.2.6 除锈后，组立焊缝及需要进行密性试验的焊

35、缝应涂装一度船级社认可的无机硅酸锌车间底漆并粘贴胶带，以防周围涂装时污染。完成密性试验的焊缝处如锈蚀，在除锈后按周围环境完成涂装。After de-rusting, the fillet joint and erection seams/butts which shall be examined by leak test to be painted with inorganic zinc silicate shop primer under the permission of the Classification Society, and covered with the adhesive t

36、ape to protect from contamination by surrounding painting After leak test, the seams/butts shall be finished painting as same as surrounding.涂装说明书Painting SpecificationS00PS924CP8 / 223 涂装施工Painting works3.1 涂装前的准备工作Preparation for painting application.3.1.1 涂料开罐前，应确认涂料的品种，颜色及保质期是否符合要求。Before openin

37、g the paint pot, to confirm whether the type, brand color, and the valid time are in accordance with the requirement.3.1.2 涂料的混合比、稀释率、搅拌、熟化时间、涂料施工，储藏及复涂间隔根据涂料产品说明。Mixing, Thinning, stirring, induction period, pot time, storage and the recoating intervals should be done according to the product data.

38、3.1.3 冬季施工环氧类涂料时，油漆商的指导下使用涂料的冬用型。Epoxy system paint not to be applied in winter shall be applied with its winter type under the supervising of paint manufacturer.3.2 涂装施工Painting application3.2.1 涂装施工时，施工环境条件应根据油漆商的建议，但在以下条件下不施工The environmental conditions under which the coating may be applied are

39、to be in accordance with the manufacturers recommendations but the coatings shall not be applied: 相对湿度高于 85%或If the relative humidity is above 85% or 表面温度不超过3ºC ( 5 ºF)The surface temperature is less than 3ºC ( 5 ºF) above the dew point3.2.2 涂装过程中需要按油漆商要求提供适当的通风量。Appropriate vent

40、ilation is also required as recommended by the manufacturer.3.2.3 涂装施工使用高压无气喷涂，不适用高压无气喷涂的部位可使用刷涂或辊涂。 Painting shall be carried out generally by airless spray. Brush or roller shall be applied where airless spray is impractical. The method of application will also be specified by the manufacturer as

41、will any repairs of defective areas3.2.4 压载水舱内需要进行两次统喷和两次预涂。在边角，焊缝等部位使用刷涂或辊涂做好预涂。（辊涂只能用于人小孔等）。2 coats and 2 stripe coats are required in water ballast tank. Stripe coats by brush or roller to be applied to edges, welds, etc (roller to be used for scallops and rat holes only).如果在焊缝处的涂装可以达到要求的干膜厚度，第二次

42、预涂可以省略Second stripe coat may be omitted on welds if the N.D.F.T. can be met by the coats applied3.2.5在气割孔表面，小孔，手工焊缝和自动焊缝，使用喷涂很难达到规定膜厚的部位做好预涂。The stripe coat should be applied on the gas cut surfaces, small holes, welding seams and the areas difficult to reach by the paint gun in order to maintain th

43、e specified film thickness.涂装说明书Painting SpecificationS00PS924CP9 / 223.2.6上建外表面、通道、船壳外表面等有外观要求的部位要求各层施工均匀出现干喷、流挂、龟裂和夹灰等现象；对于货舱、液舱、空舱及舱等无装饰要求的表面，应无漏涂、气孔、裂纹，局部无影响外观的明显成道流挂。一旦各部位出现类似现象应进行修补。Appearance of the areas such as superstructure, passage , outside of shell where good appearance in required esp

44、ecially shall be checked, each layer must be applied homogeneously, surface irregularities such as dry spray, sagging, blooming or embedded dust should be avoided. For the surface of cargo hold, void spaces etc., voids, localized blow hole, crack and obvious sags and runs should be avoided. If these

45、 paint failure happened, touching up the area.3.3修补Touch-up涂装施工结束后， 适当的时间对漆膜的破损处进行修补。当破损未达到钢表面时，可用砂纸清洁，然后修补至规定干膜厚。当破损达到钢表面，根据二次除锈要求（表 1）要采用钢丝刷和/或砂纸处理，边缘完好涂层羽化处理拉出坡度，并按原配套修补。After application of the coating, the damaged position of paint film shall be repaired in adequate time. When it does not reach

46、 the steel surface, it shall be cleaned by sand paper and touch up to achieve the specified DFT, when such a damage reaches the steel surface, it shall be cleaned by wire brush and/or disc sander as specified in the secondary surface preparation, the intact coat around to be feathered and coated as

47、originally specified.压载水舱内的所有修补必须进行羽化修补。All coating repairs in water ballast tank to be feathered in the overlap.4 涂装检验Paint Inspection4.1 原则上，膜厚涂层系统的总膜厚，但如果底漆与面漆有完全不同的特性和功能，那么底漆涂层和面漆涂层的干膜厚度必须分别进量和。压载水舱的涂层需要根据 PSPC 要求在每度涂层施工后分别测膜厚以质量，并且在涂装后确认总干膜厚。In principle the film thickness management is in orde

48、r to control the total DFT (dry film thickness) of a coating system. But if the primer and the topcoat have absolutely different property and performance, then the DFT of primer coats and the DFT of topcoats must be controlled separately. Thickness measurements for water ballastare to be taken after

49、 each coat for quality control purposes and the total DFT confirmed on completion.4.2 至少有 90%以上的检测点的干膜厚度要达到油漆明细表中规定的厚度，其余 10%检测点的干膜厚至少达到规定干膜厚度的 90%。The dry film thickness specified in painting scheme shall be attained on at least 90% of the measuring points and may not be achieved on the remaining 1

50、0% measuring points, but at least 90% thickness of the specified one to be attained on remaining 10% measuring points.4.3 检测点取平整的表面，自由边附近 15mm、焊缝和舾装件表面等不适于测量和难于测量漆膜厚度的部位不在检测范围内。压载水舱内检测点的选取和读数应参照标准 ISO19840-其中还包括表面粗糙度影响的校正。Measurement point shall be selected generally on the smooth surface. The areas

51、 within about 15mm breadth from free edge, welding seams and surfaces of outfitting where measurement in difficult or impracticable are reasonably excluded from the scope to measure accurately.Where to check for DFT and the number of readings in the water ballast tank to be according to涂装说明书Painting

52、 SpecificationS00PS924CP10 / 22the standard ISO 19840 this covers calibration, correction values for steel profile.4.4 膜厚检测仪、微米仪或相当的膜厚检测仪器需要经常使用相同的参考样板校验。The measuring dry film equipment such as elcometer, micro meter, or their equivalent shall be checked frequently by using the same reference plate

53、.4.5 检验项目Inspection items表 2Table 2检验项目Item部位、阶段Position & Stages二次除锈后钢材表面态After Secondary Surface Preparation底漆干膜厚度D.F.T. of Primer面漆完工后检验 After application of the finish coat总干膜厚Total D,F.T.外观检测Appearance船壳外板Outside shell分段 BlockOBOB码头 DockOBOBOB上建外表面，露天甲板Superstructure exterior, Exposed deck分

54、段 BlockOBOB码头 DockOBOBOB舾装件（大型）Outfitting (Large part)任意Block or dockOBOB货舱Cargo分段 BlockOBOB码头 DockOBOBOB机舱、住舱、空舱，空隔舱Engine room, accommodation space, void space, various compartments etc.分段 BlockOBOB码头 DockOBOBOB压载水舱Water ballast tank分段 BlockOBOB码头 DockOBOBOB淡水舱fresh water tank分段 BlockOB码头 DockOBOB

55、OB燃油舱、柴油舱Fuel oil, diesel oil任意Block or dockOBOB注：Note：1) “B”表示油漆商和船厂质检部门检验项目。“B” means to be inspected by Paint Manufacturer and Builders inspection department.“OB”表示由船东、油漆商和船厂质检部门共同检验的项目。“OB” means to be inspected by Owner, Paint Manufacturer and Builders inspection department.2) 舾装件（除了前桅、桅、货舱口盖和货舱口围等大型舾装件）、管支架、机座和焊珠处不进行漆膜测厚，但船东保留抽检的权利。Dry film thickness shall not be measured for outfitting (except for Large part such as fore pos