电动机空转运行方案113

1、技002-001 中国石化宁波 工程有限公司SINOPEC NingBo Engineering Co. Ltd.工程编号No:文件编号No: YX-EL-10文件类别组织设计： 简单型 一般型 大型 重大型技术措施：类 类 类其它文件： 其它技术文件上海赛科90万吨/年乙烯联合装置2#、3#变电所供电的电动机空载试运行施工方案The Technical Methods For The Free Load Running of The Motors With Power Supplied by 2# and 3# Substationsof Shanghai SECCO 900KT/Y Eth

2、ylene Complex中石化宁波工程有限公司SINOPEC NingBo Engineering Co. Ltd.业主名称上海赛科石化有限责任公司工程类别 新建、安装 扩建、改造 检修版 本出 版 日 期说 明出版册数受控册数：02004年9月15日报审报批33：报审报批：批准发行审 批 栏SNEC文 件 类 别：施工方案文 件 编 号Document No：版 本Edit： 0项目简称：上海赛科90万吨/年乙烯联合装置Project: SECCO 900000 T/Y Ethylene Complex程 序 栏Item部 门Department签 名Signature 日 期Date职

3、务 / 备 注Title/ Remark编 制Compile技 术 部Technique Department审 核Review技 术 部Technique Department会 签Sign技 术 部Technique Department工 程 部Engineering Department质 量 部Quality Department物 供 部Material DepartmentH S E 部HSE Department审 批Approve项 目 经 理Project Manager业主单位 (Employer)：代 表 (Deputy)：年 月 日监理单位 (Supervising

4、Authority)：代 表 (Deputy)：年 月 日目录一、 编制说明 第4页I. Statement instruction Page 4二、 工程概况 第4页II. General of the project Page4三、 编制依据 第10页III. Statement references Page10四、 电动机空转运行条件 第11页IV. Conditions for free load running of electric motors Page11五、 组织机构及分工 第14页V. Organization structures and work division P

5、age14六、 总体施工计划 第17页VI. General construction schedulePage17七、 保证质量的技术措施 第18页VII. Technical measures for quality assurancePage18八、 安全及文明施工 第19页VIII. HSE control Page19九、 主要仪器、仪表、手段用料 第21页IX. Main instruments, apparatus and materials Page21一、 编制说明：I. Statement instructionu 本技术文件为上海赛科石油化工责任有限公司（SECCO）90

6、万吨/年乙烯装置由2、3#变电所供电的电动机空载试运行施工技术措施；This document states the technical measures taken for free load operation of the electric motors with power supplied in 2# and 3# substations in Shanghai SECCO 900KT/Y Ethylene Complex.u 为确保所有受送电和电动机空载试运行工作有组织及安全地进行和提高工作效率、节约成本、创优良工程，特编制本方案，望各相关部门遵照执行。This document

7、is stated for the purposes to assure all free load running of electric motors are carried out safely, efficiently and cost saved. Therefore, we hope all relevant departments shall do the work in accordance with the requirements in this document.u 如方案中有未提及事项，而在实际操作过程中碰到的事项应按照有关标准、规范进行操作。As for the it

8、ems without proposed in this document, however met during construction, the relevant standards and specifications shall be referred.二、 工程概况：II. General of the project上海赛科90万吨乙烯装置安装工程的电气工程由中国石化工程建设公司设计，上海赛科石油化工有限责任公司建设，齐鲁石化工程建设监理公司监理，中国石化宁波工程有限公司根据赛科和监理对电动机的试运转的分工，对本装置的2#、3#变电所供电的全部电动机进行电动机空载试运行。其主要工

9、作量如下表：The electric work of Shanghai SECCO 900KT/Y Ethylene Complex is designed by SEI, constructed by Shanghai SECCO Petrochemical Co., Ltd. and supervised by QILU Petrochemical Construction Supervision Co., Ltd. According to the assignment of SECCO and Supervision Company, SINOPEC SNEC will carry o

10、ut the free load running of electric motors with power supplied by 2# and 3# substations in this complex.2#变电所供电的电动机一览表(共43台)List of Electric Motors with power supplied by 2# substation (Totally 43 sets)序号No.电机位号Location Code负荷名称Description功率KWPowerKW 区域Areas备注Remark1PM-3101A/B脱甲烷塔塔底泵Bottom pump of

11、demethanizer400冷区18台Cold area 18sets高压HP2PM-4202A/BC2绿油冲洗泵C2 green oil flushing pump5.53PM-7701A/B甲醇注入泵Methanol injecting pump224PM-4201A/B乙烯精馏塔回流泵Reflux pump of ethylene rectification column 290高压HP5PM-4204AX/BX乙烯产品辅助润滑油泵Auxiliary ethylene product lubrication oil pump 26PM-4204A/B乙烯产品泵Ethylene prod

12、uct pump350高压HP7PM-4203A/BOCU乙烯进料泵OCU ethylene feeding pump0.758PM-4203AX/BXOCU乙烯进料泵辅助润滑油泵Auxiliary lubrication oil pump of OCU ethylene feeding pump 379PM-3601BC3-R压缩机热井泵Hot well pump of C3-R compressor9010PM-3601AX透平驱动热井泵辅助润滑油泵Auxiliary lubrication oil pump of turbine driven hot well pump0.37511PM

13、-3630XC3501盘车电机Electric motor of C3501 engine barring11热区25台Hot area 25sets12PM-3710BX11-CST-3901油泵11-CST-3901 oil pump7513PM-4801A/B丙烯精馏塔NO.2传输泵NO.2 transmission pump of propylene rectification column220高压HP14PM-4802A/B丙烯精馏塔回流泵Reflux pump of propylene rectification column480高压HP15PM-4803A/BPG丙烯产品泵P

14、G propylene product pump11016PM-4101A/BC2绿油罐罐底泵C2 green oil tank bottom pump1517PM-4001A/B脱乙烷塔回流泵Reflux pump of demethanizer4518PM-4601A/BMAPD转化器循环泵7519PM-4010聚合阻聚剂泵0.7520PM-4501A/B脱丙烷塔回流泵22热区Hot area21PM-4502A/B脱丙烷塔净塔顶泵13222PM-5002A/B混合C4产品泵13223PM-5001A/B脱丁烷塔回流泵2224PM-5504A/BDPG脱重烷塔回流泵220高压HP3#变电所

15、供电的电动机一览表(共60台)List of Electric Motors with power supplied by 3# substation (Totally 60 sets)序号No.电机位号Location Code负荷名称Description功率KWPowerKW 区域Areas备注Remark1PM-8501A/B湿火炬气液分离罐泵Pump of gas and liquid separating tank of wet fire 5.5烯烃转换区17台OCU17sets2PM-5209A/BOCU 混合乙烯进料泵OCU ethylene mixture feeding p

16、ump373PM-5208A/B脱乙烯塔回流泵Reflux pump of de-ethylene column304PM-5210A/B脱丙烯塔回流泵Reflux pump of de-propylene column1325PM-5201A/BSHU一段循环产品泵SHU first stage product circling pump1856PM-5207A/BOCU C4进料泵OCU C4 feeding pump1327PM-5205A/B脱异丁烯塔回流泵Reflux pump of de-isobutylene column 1328PM-8605烃排污罐泵(D-8605)Pump

17、 of hydrocarbon blow down tank(D-8605) 2.29CM-8201热氧化包鼓风机Hot oxidation drum fan0.510CM-8202热氧化包鼓风机Hot oxidation drum fan3.211PM-7301A/B低压凝液泵Low pressure condensate pump75610区16台12PM-7302A/B排污输送泵Dredge and transmission pump 1113PM-7603工业水加压泵Industrial water pressurizing pump414AM-9604X磷酸盐搅拌器Phosphate

18、 mixer0.7515PM-9604AX/BX/CX磷酸盐加药泵Phosphate feeding pump0.5516PM-9604DX/EX/FX磷酸盐加药泵Phosphate feeding pump0.5517PM-9605AX/BX除氧剂加药泵Deoxidant feeding pump0.2518PM-9606AX/BX胺加药泵Amine feeding pump0.2519PM-8604烃排污罐泵(D-8604)Pump of hydrocarbon blow down tank (D-8604)3从810区至860区27台From 810 to 860 areas 27set

19、s20PM-5502A/BDPG一段循环产品泵DPG first stage product circling pump11021PM-5507A/BC6-C8中心分馏泵C6-C8 central distillation pump3722PM-5505A/BC9+产品泵C9+ product pump2223PM-7010A/B凝液处理WW中和贮槽泵Pump of condensate liquid treatment WW counteraction sump 2224PM-7706AX/BXDMDS计量泵DMDS metering pump0.3725PM-7707AX/BXDMDS计量

20、泵DMDS metering pump2.226AM-5501X抗结胶注入罐搅拌器Mixer of anti- coagulation agent injection tank327PM-5503A/BDPG稳定塔回流泵Reflux pump of DPG stabilizer 328PM-5506A/B脱戊烷塔回流泵Reflux pump of de-pentane column7529PM-5508抗结胶注入泵Anti- coagulation agent injection pump0.25305509AX/BX0.2531PM-7020A/B凝液槽泵Condensate tank pu

21、mp11032PM-7003AX/BX酸液注射泵Acid liquids injection pump0.7533PM-7004AX/BX碱液注射泵Alkali liquor injection pump2.2三、 编制依据：III. Statement references3.1 中国石化工程建设公司详细设计图纸和设备制造厂家技术文件；The drawings designed by SEI and the technical documents provided by equipment manufacturers;3.2 施工规范标准Construction specifications

22、 and standardsl 电气装置安装工程旋转电机施工及验收规范（GB50170-92）Code for construction and acceptance of rotary motors in electric installation work（GB50170-92）l 建筑电气工程施工质量验收规范（GB50303-2002）Code for quality inspection and acceptance of electric construction work（GB50303-2002）l 电气装置安装工程高压电器施工及验收规范（GBJ147-90）Code for c

23、onstruction and acceptance of high voltage electric equipment in electrical installation work（GBJ147-90）l 电气装置安装工程盘柜及二次回路接线施工及验收规范（GB50171-92）Code for construction and acceptance of cabinets and second return wiring in electrical installation work （GBJ147-90）l 电气装置安装工程电气设备交接试验标准（GB50150-91）Equipment

24、 testing standards in electrical installation work （GB50150-91）l 石油化工施工安全技术规程（SH3505-1999）Technical specifications for petrochemical construction safety3.3 SECCO相关标准规范The relevant standards and specifications specified by SECCO.四、 电动机空转运行条件IV. Conditions for free load running of electric motors4.1 电

25、动机安装需达到的条件Electric motors installation shall meet the following conditions:l 电动机安装后应完好，无损伤现象且安装记录齐全；Electric motors shall be free of damage after installation and the installation records shall be completely prepared;l 盘动转子应灵活，不得有碰卡声；Rotors shall be flexible and free of noises result from blocking;l

26、 电动机固定牢固，螺栓齐全；Electric motors shall be fixed reliably and bolts shall be complete;l 电动机外壳油漆应完整，外壳和接线盒内接地连接合格；The oil paintings on external shell of electric motors shall be complete; The grounding connections of external shell and inside junction boxes shall be up to standard.l 电动机按规范要求进行的实验完成并合格，且实

27、验记录齐全；All testing required by specifications shall be carried out and up to standard and the testing records shall be prepared completely;l 电动机接线完成并合格，且接线检查记录齐全；Wiring of electric motors shall be completed and up to standard and the wiring records shall be prepared completely.l 电动机和所带负荷之间联轴器应脱开。Elec

28、tric motors shall be away from loaded couplings; 4.2 盘柜回路需达到的条件Return of cabinets shall meet the following conditions:l 低压电动机主回路和控制回路的绝缘电阻用500V的兆欧表测量后应大于0.5M；高压电动机主回路用2500V的兆欧表测量后在运行温度时的定子绝缘电阻值应不低于每千伏1 M,其控制回路的绝缘电阻用500V的兆欧表测量后应大于0.5M。The insulation resistance between LV motors main return and contro

29、l return shall be over than 0.5M when measured by 500V megohmmeter; The insulation resistance of the main return of the stator of HV motor shall not be lower than 1 M/KV when measured at the running temperature by 2500V megohmmeter and the insulation resistance of its control return shall be over th

30、an 0.5M when measured by 500V megohmmeter.l 试运转前的电动机回路参数已设置并确认完毕。The parameters of electric motors return have been set and confirmed prior to free load running;l 盘柜回路的控制、保护和连锁等模拟操作功能应与设计相符。The simulated operation of cabinets return, such as control, protection and linkage shall be in accordance wit

31、h design;4.3 SCADA系统和INSUM系统需达到的条件SCADA system and INSUM system shall meet the following conditions:l 本装置在正常生产后的所有电动机均是由INSUM系统进行观察电动机的运行状态,故该系统所有调试工作应完成且功能应和设计要求一致。The running status of all electric motors in the complex will be observed by INSUM system when starting normal production; therefore, a

32、ll debugging work of this system shall be completed and all functions shall meet design requirements.l 本装置在正常生产后的所有高压电动机、进线柜和母联柜的运行状态是通过SCADA系统进行观察，故该系统所有调试工作应完成且功能应和设计要求一致。The running status of all HV motors, leadin cabinets and busbar cabinets will be observed by SCADA system; therefore, all debug

33、ging work of this system shall be completed and all functions shall meet design requirements.4.4电动机电缆线路需达到的条件Cables of electric motors shall meet the following conditions:l 电缆敷设、校线、接线及实验完毕且合格，施工记录齐全。Cable laying, checking out, wiring and testing are all completed and up to standards. The constructio

34、n records shall be complete.4.5火灾报警系统、消防工程需达到的条件Fire alarm system and fire fighting work shall meet the following conditions:l 火灾报警系统安装调试完毕，可投入使用；Fire alarm system installation and debugging are completed and can be put in use;l 消防设施按设计要求布置合理齐全，Fire fighting facilities are complete and aligned in ac

35、cordance with design requirements;l 消防通道通畅，有明显疏散指示标志，并有警界线和警示牌设立。Fire emergency passages shall be open and unobstructed with distinct escape instruction mark as well as warning line and warning board.4.6通讯工程需达到的条件 Communication work shall meet the following conditions:l 变电所内和外界应保持良好的联络，设置固定的独立的通讯设施：

36、调度电话1部，普通电话1部、对讲机4对。Communication both inside and outside of substations shall be well supported. Set an independent and fixed communication facility: One set of telephone for dispatching, one set of telephone for common use, four pairs of interphones4.7其他需达到的条件Other required conditions:l SCADA系统和IN

37、SUM系统的厂家必须到现场进行指导；The representatives from the manufacturers of SCADA and INSUM systems shall be present for field instruction.l 在进变电所工作前应办理施工作业票，作业人员应具有相应的合格的上岗证；Prior to working in substation, permission shall be applied. And the personnel shall have correspondent qualification certificate.l 工作前进行

38、了详细的施工交底和安全交底，并有交底记录。Detailed construction and safety clarification explanation shall be made prior to work and the records shall be prepared.五、 组织机构及分工V. Organization structures and work division为确保变电所送电工作和电动机的空载运行安全顺利进行，项目部特成立电动机的空载运行工作小组，负责对外协调、电动机受电前条件检查确认、办理工作票、现场指挥、操作监护和故障处理。电动机的空载运行工作小组由项目部领导

39、担任组长，安全、质量、技术、工程等部门相关人员和电气安装施工经理及班组长等人员为成员；厂家现场试验调试人员也必须参加。（具体内容见下页）To assure successful performance of power supply in substations and free load running of electric motor, the project department have set up a group for free load running of electric motor and the group shall be responsible for work

40、coordination, inspecting and confirming the conditions of electric motors before power is supplied, applying for permission to work, field instruction, operation monitoring and troubleshooting etc. In this group, the leadership of the project department will be the head of the group, the members inc

41、ludes the relevant personnel from safety, quality, technology and engineering departments, electric installation manager and head man etc. The representatives of manufacturer must be present for field testing and debugging. (See the following page for the detailed structure of the group).1、 工作小组组织体系

42、：Organization structure:电气安装班组： 周迎晓曹国忠、高波、王金凯、梁晓东等Electric installation group members: Zhou Yingxiao, Cao Guozhong, GaoBo, Wang JinKan, LiangXiaodong etc.组长：马德平Group leader: Ma Deping副组长：片兆顺Assistant of group leader Pian Zhaoshun安全经理白安忠Safety managerBai AnZhong技术经理杨建伟Technical managerYang Jianwei质量部

43、经理陈广平QC managerChen Guangping工程部经理王尔平Engineering managerWang Erping质量员陈广平Quality inspectorChen Guangping电气技术员查正雄、徐建平Electric techniciansZha ZhengxiangXu JianPing2、 分工及职责：Work division and responsibilities1. 组长：组织、协调内部各部门工作兼对外协调，对送电工作和电动机的空载运行的安全、操作负全责； Group leader: Organize and coordinate the work

44、of all departments as well as foreign coordination, take full responsibilities of safety and operation of power supply and free load running of electric motors.2. 副组长：协助组长组织、协调各部门工作，对送电工作和电动机的空载运行的安全、操作负主要责任；Assistant of group leader: Assist the group leader to organize and coordinate the work of al

45、l departments, take main responsibilities of safety and operation of power supply and free load running of electric motors.3. 工程部门：协调各部门工作及对外联系并协助组长安排工作；Engineering department: To coordinate the work of all departments as well as assist group leader to arrange work; 4. 安全保卫部门：对送电工作和电动机的空载运行的现场进行安全检查

46、、确认，并消除现场存在的不安全因素，并在现场配齐消防设施和设立警界线，并进行施工过程的安全监督； HSE department: To inspect and confirm the safety condition of power supply and free load running of electric motors, to eliminate unsafe factors existing on site; to equip fire facilities, set warning line and supervise the whole construction;5. 质量部门

47、：在送电工作和电动机的空载运行前组织相关部门对电动机盘柜设备和现场进行全面检查，并对施工质量最终确认；Quality department: To carry out overall field inspection on electric motors and cabinets prior to power supply and free load running of electric motors; to confirm the quality of construction;6. 电气安装技术员：办理送电工作和电动机的空载运行的工作票，对电动机盘柜等设备和现场进行工作前的全面检查、确认

48、；Electric installation technicians: To apply for permission of power supply and free load running of electric motors; to inspect and confirm the condition of motors and cabinets as well as the site situation before to start work; 7. 电气安装班班长：对电动机盘柜等设备和现场进行工作前的全面检查、确认；并检查安装项目的完整性，完好性；Headman of electr

49、ic installation group: To carry out overall field inspection on electric motors and cabinets and confirm the conditions; to make sure the items that will be installed are complete and without damaged;8. 电工安装班成员：送电工作和电动机的空载运行的具体项目检查，运行过程中故障处理；在现场进行监护并进行施工的原始记录。Members of electric installation group:

50、To carry out inspection on specific items of power supply and free load running of electric motors, to remove trouble during running; to supervise on site and put down original construction records; 六、 总体施工计划VI. General construction schedule根据现场条件和实际施工的情况，电动机的空载运行在项目部没有提出特殊要求的情况下按区域划分原则进行分批施工，具体如下表：

51、Based on the site situation and the practical construction condition, the free load running of electric motors has not brought out special requirement to project department. Principally, it is proposed to be carried out by equipment batch according to construction area divisions. See the following s

52、heet for detailed schedule:第一批电动机位号：（计划运行时间为9月25号至9月27号）（烯烃转换区）Location codes of the first batch motors: (The running time is planned to be Sep. 25 Sep.27) (OCU)PM-8501A/BPM-5201A/BPM-5208A/BPM-5205A/BCM-8201PM-5209A/BPM-5207A/BPM-5210A/BPM-8605CM-8202第二批电动机位号：（计划运行时间为9月28号至9月30号）（610区）Location code

53、s of the sedond batch motors:(The running time is planned to be Sep. 28 Sep.30) (610 area)PM-7301A/BPM-7603PM-9604AX/BX/CXPM-9605AX/BXPM-7302A/BAM-9604XPM-9604DX/EX/FXPM-9606AX/BX第三批电动机位号：（计划运行时间为10月8号至10月10号）（从810至860区）Location codes of the third batch motors:(The running time is planned to be Oct. 8 Oct.10) (810860 areas)PM-8604PM-5505A/BPM-7707AX/BXPM-5506A/BPM-7020A/BPM-5502A/BPM-7010A/BAM-5501XPM-5508PM-7003AX/BXPM-5507A/BPM-7706AX/BXPM-5503A/BPM-5509AX/BXPM-7004AX/BX第四批电动机位号：（计划运行时间为10月11号至10月12号）（热区）L