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1、Ll地脚螺栓预埋及加固施工 术交底完整编(完整版资料,可直接使用可编辑,推荐下载)工程名称交 底 日 期2010年10月25日施工单位分 项 工 程 名 称基础 工 程交底提要预检、交车棚锚栓预埋技术要求交底内容:一、施工准备:1、主要机具:氧-乙炔切割焊机、水平仪、小白线或20号铅丝和钢卷尺、经纬仪、电焊机、铁锤。2、作业条件:(1)为保证施工质量和最大缩短工期,拿到图纸后要认真审核,确定每个部位所需要 的锚栓型号、数量、尺寸是否符合要求,出厂合格证和实验报告是否齐全,报监理验收。 检查锚栓的位置与基础柱中的钢筋是否交叉及有无其它施工矛盾。(2 )待基础钢筋绑扎加固完成检验合格后,加固地脚螺
2、栓。(3) 定位钢板进场后要逐一检查定位钢板的孔位、孔径,不满足要求的,一律不得使用。(4) 安排夜间施工时,应有足够的照明设施,并要合理安排安装顺序,已进入场地的 锚栓做好保护工作。(5) 在施工中应该注意在绑扎承台钢筋完毕后,穿基梁钢筋前预下螺栓,以保证施工 方便。二、操作工艺1、工艺流程:确定预埋锚栓型号t轴线定位t定位板安装加固t放置螺栓组t地脚螺栓固定t锚栓 防护t位置复核t浇筑混凝土2、施工流程、要点(1)螺栓要求丝扣均匀、螺纹长度,外漏尺寸及垂直度等满足设计要求及规范要求。 螺栓进场后由材料员和质检员进行验收,检查螺栓出厂合格证、实验报告、规格、尺寸、 数量、丝扣长度是否符合设计
3、要求,验收合格后按规格码放整齐,并做好标识。(2 )轴线定位、标高确定按照施工图纸要求,在柱墩预埋地脚螺栓处,需进行轴线放线定位,以确定定位板的位 置,从而确定螺栓的地位点。(3) 定位板加固为保证螺栓的安装精度,采用定位板来确定螺栓位置的方法,根据设计要求,提前预 制螺栓定位板,安装前复核定位板上螺栓孔的相对位置是否符合设计和施工要求,检查合 格后,在定位板上画十字丝并根据定位轴线确定定位板的位置,从而螺栓孔的位置得以确(4) 安装螺栓组将地脚螺栓预先放入短柱内,插入定位模板预留孔内,将螺杆上部用螺帽上下固定,并边拧边校核单组螺栓的相互尺寸,并调节螺栓的水平标高和垂直度。(5) 地脚螺栓的固
4、定第一步固定:待调整好螺栓的标高和垂直度并符合要求后,用短钢筋头焊接脚撑,与基础 底板钢筋焊接加固螺栓防止其下沉。第二步固定:用短钢筋采用十字交叉的方式交叉焊接加固螺栓与短柱的定位箍筋,防止螺栓在浇筑混凝土时偏位,加固完后复核螺栓的标高和垂直度。(6) 加固完成符合合格后,对螺栓外漏丝扣进行保护,保护方法采用专业的塑料缠裹外 漏丝扣,并用胶带粘劳,防止螺栓丝扣在浇筑混凝土时受污染收到腐蚀。(7) 以上程序完成后用校准后的经纬仪调整、复核各个螺栓组的整体平面位置尺寸,经检查尺寸精度符合要求后,将定位钢板和所有螺母取出。三、质量标准地脚螺栓组尺寸1、保证项目:允许偏差项目,见表1 1。表1 1地脚
5、螺栓组精度要求:地脚螺栓;组尺寸精度允许偏差序号项目允许偏差(伽)检验方法1整体平面位置:2用经纬仪检查2高度尺寸2用水平仪检查3垂直度1用铅垂线检查2、锚栓尺寸要求,见表1 2表1 2锚栓尺寸D(mm)锚栓类型B(mm)A(mm )L (mm)27I20511088042n235130128545n240135136548n250145145052n260160156056n270170167060n2801801780锚栓大样图四、混凝土浇筑为防止混凝土浇灌完成之后螺栓被污染,在混凝土浇灌之前,应将螺栓丝扣部分打油后用塑料薄膜包扎好。当螺栓组满足尺寸精度要求后,即可浇灌混凝土。在螺栓组附近
6、浇灌振捣混凝土时要特 别注意,既要捣实混凝土又不要碰撞螺栓,要精心施工,以免引起螺栓移位变形。混凝土浇注时跟踪测量地脚螺栓移动偏差一旦发现偏差超标的立刻进行校正,直至符合规范要求。在混凝土浇灌完成之后混凝土初凝之前应派专人进行螺栓的再次校核、调整,直到螺栓位置满足规范要求。混凝土施工完后,应立即派人用层板制成的盖子盖在螺帽上面进行保护,防止螺栓丝口被破坏。五、地脚螺栓复测:在钢柱吊装前,必须对已完成施工的预埋螺栓的轴线间距进行认真核查、验收。对不 符合钢结构工程施工质量验收规范GB50205 2001者,要提请有关方会同解决;对弯曲变形的地脚螺栓,要进行校正;已损伤的丝扣用钣牙进行修理,并对所
7、有的螺栓予以保护六、成品保护螺栓、螺母、垫圈外观表面应涂油保护,不应出现生锈和沾染脏物,螺栓套尼龙套,确保 螺纹不受损伤;螺栓运输和固定过程中,严禁碰撞螺纹;在浇筑混凝土前,用塑料布包裹螺栓的螺纹部分。七、应注意安全质量问题(1)若在地梁钢筋穿筋后进行地脚螺栓预埋,施工过程会出现困难,但严禁割断主筋。(2)焊工必须持证上岗,焊接时不得焊伤主筋,焊渣要及时清理;所使用钢尺及仪器 必须经过校正,并在使用期范围内;在混凝土浇筑过程中,应在基础四周均匀对称下料,避免因下料不均匀混凝土流动造成螺栓位置偏移。随时检查螺栓位置和标高,发现螺栓位置偏移及标高变化应及时调整。(3) 在进行各项施工时必须有专业管
8、理人员在现场进行协调,任务分配。浇筑混凝土过程中必须反复校核,防止混凝土的挤压造成螺栓位置偏移,出现偏移现象要及时调整(4 )氧-乙炔切割焊机必须保证氧气瓶与乙炔瓶在明火点保持10米以上距离,两瓶之间距离要在5米以上。且要保证两瓶的倾斜角度大于三十度。(5)要及时对施工完毕锚栓进行防护处理,并在有大型机械车辆运行地段设置警示标志,防止伤到锚栓。审核人交底人接受交底人1、 本表由施工单位填写,交底单位与接受交底单位各存一份2、 当做分项工程施工技术交底时,应填写“分项工程名称"栏,其他技术交 底可不填写。王稳庄天源道 9 标准厂房地脚螺栓预埋加固施工方案地 脚 螺 栓 施 工 方 案
9、天津市东天建筑工程 2021。11。09Conference is by Council party research decided held of once important Conference , main task is in depth learning implement XI General Secretary series important speech especially on ”two learn a do” learning education of important indicates spirit , according to Central , and p
10、rovincial and municipal on in all members in the carried out "learn Constitution Party rules , and Speech series , be qualified party members”learn the deployment requirements of education , for me" two ”education work arrangements , education and guidance directly under the works of party
11、 membersand further strengthening the conviction in ideal, keeping faithful to the party andset up breeze upright , play , dare, to speed up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems "two
12、” is Fertilizationsystem, un its of the party orga ni zati on in accorda nee with theimplementation plan, paying careful attention to implementation。 Thefollowing , according to the spirit of the Central, provincial and municipal party Committee, and con ducted my mun icipal water system” two"
13、study andeducation, I wish to make three points.A, and deep awareness carried out"two learn a do” learning education of important meaning party of 18 bigyilai , to XI comrade for General Secretary of Central , around full strictly rule party madehas series major deployment, played has a strictl
14、y rule party of comb in ati on fist, has carried out has party of mass line educatio npractice activities , "three strict three real" topic education, forsolution memberscadres especially County at level above leaders exists of highlightproblem, advanee full strictly rule party up to has v
15、ery importantof role, tube party rule party lost of Yu wide, and Lost in the loose, soft lost problem has been greatly improved, ranks the overall quality has bee n greatly improved. But also to1.编制依据设计图纸1.0。2钢结构工程施工质量验收规范(GB5 4 2002)紧固件机机械性能螺栓、螺钉和螺柱GB3098)2002) 1。0.3混凝土结构工程施工质量验收规范(GB5 4 2.工程概况本工程位
16、于天津市西青开发区王稳庄地段天源道和盛达三支路交口处,分为厂房六栋,门卫室12个,锅楼房等建筑物,总建筑面积为 59852.22?,地下为钢筋 混凝土基础,地上为钢结构框架厂房建筑。该工程钢柱通过地脚螺栓与承台基础连接,地脚螺栓规格有 M24 M27 M42 M39 M48等几种规格,地脚螺栓采用 Q235 钢制作。3。施工部署3.1材料准备3o 1.1根据施工图纸及施工进度要求,提前10天提出分区、分段螺栓计划单, 组织螺栓分批进场根据螺栓固定方案,提出螺栓固定框计划,随螺栓一起进场.3.2技术准备3.2 o 1组织项目人员认真学习有关的规范、规程或规定,在施工的过程中做到 有据可依.3 o
17、 2.2施工前认真查阅结构施工图纸,在图纸会审的基础上争取将施 工中可能碰到的难题在施工前解决。提前分析确定施工中的难点及需要着重注意的 部分,做到目标明确,重点突出。I I收集或准备相应技术资料。3o 2o 4实行三级交底制,即:技术部对项目部有关人员、分包技术人员进行方 案交底;工程部对分包工长、班组长进行交底;分包工长对班组进行技术交底Conference is by Council party research decided held of once importa ntConference, main task is in-depth learning implement XI G
18、eneral Secretary series importa nt speech especially on "two lear n a do" lear ning educatio n of importa nt in dicates spirit, accord ing to Cen tral, and provin cial and municipal on in all members in the carried out "learn Constitution Party rules, and Speech series, be qualified p
19、arty members' learn the deploymentrequirements of education, for me ” two ” education work arrangements,education and guidanee directlyunder the works of party membersand furtherstre ngthe ning the conv icti on in ideal, keep ing faithful to the party and set up breeze upright , play , dare, to
20、speed up water conservancy reform and development efforts to provide a strong organizationalguarantee. Justnow, the XX gay announced municipal water systems "two" is Fertilization system, un its of the party orga ni zati on in accorda nee with the implementation plan, paying careful attent
21、ion to implementation。 Thefollowing, according to the spirit of the Central, provincialand municipalparty Committee, and con ducted my mun icipal water system "two” study andeducation , I wish to make three points. A, and deep awareness carried out "two learn a do" learning education
22、of important meaning party of 18 big yilai, to XI comrade for General Secretary of Central, around full strictly rule party made has series major deployme nt , played has a strictly rule party of comb in ati on fist, has carried out has party of mass line educati on practice activities, "three
23、strict three real ” topic education, forsolution memberscadres especially County atlevelabove leadersexistsofhighlight problem, advanee full strictly rulepartyup to has veryimportantof role, tube party rule party lost of Yu wide, and Lost in theloose,soft lost problem has been greatly improved,ranks
24、the overall qualityhasbee n greatly improved。But also to4。施工方法4.1工艺流程工程部 螺栓计划螺栓加工螺栓进场承台模板 螺栓固定螺栓校正浇筑承台混凝土4.2 施工要点4。 2.1 螺栓计划螺栓计划由工程部根据施工进度安排分批、分段、分轴线提出,报螺栓加工单 位组织加工。本工程螺栓总需用计划如下 :规格 数量M24M27M42M39M484。2。1 螺栓加工本工程地脚螺栓全部委托天津 厂加工,加工采用车床车丝,要求丝扣均匀、 螺纹长度满足设计要求及规范要求。地脚螺栓托板和加劲板采用人工电弧焊焊结,要求焊缝均匀、饱满、无焊瘤和 气孔,焊缝
25、尺寸必须符合设计要求Conference is by Council party research decided held of once importantConference , main task is in depth learning implement XI地脚螺栓施工方案 General Secretary series important speech especially on” two learn ado" learning education of important indicates spirit, according to Central , and p
26、rovincial and municipal on in all members in the carried out ”learn Constitution Party rules, and Speech3 series, be qualified partymembers ”learn the deployment requirements of education, for me" two "education work arrangements , education and guidance directly under the works of party m
27、embers and further strengthening the conviction in ideal, keeping faithful to the party and set up breeze upright, play, dare, to speed up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems ”two"
28、is Fertilization system, units of the party organization in accordance with the implementation plan, paying careful attention toimplementation 。 The following , according to the spirit of the Central, provincial and municipal party Committee, and conducted mymunicipal water system ” two" study
29、and education, I wish to makethree points 。 A, and deep awareness carried out”two learn a do ” learning education of importantmeaning party of 18 big yilai, to XI comrade for General Secretary ofCentral , around full strictly rule party madehas series major deployment, played has a strictly rule par
30、ty of combination fist , has carried out has party of mass line education practice activities, ”three strict threereal" topic education, for solution members cadres especially County atlevel above leaders exists of highlight problem, advance full strictly ruleparty up to has very important of r
31、ole, tube party rule party lost of Yuwide, and Lost in the loose , soft lost problem has been greatly improved,ranks the overall quality has been greatly improved。 But also to螺栓进场后由材料员和质检员进行验收,检查螺栓规格、尺寸、数量丝扣长度 是否符合设计要求,验收合格后按规格码放整齐,并做好标识。4.2。2预埋螺栓每个钢柱下均有地脚螺栓与承台基础相连,为了钢结构安装的顺利进行,必须 保证地脚螺栓的准确。首先将地脚螺栓相
32、对位置用螺栓固定框固定,螺栓固定框采用15mm厚竹胶板制作,详见附图。在承台基础模板支设完成后,将相对位置固定好的地脚螺栓组放 入基础中,将螺栓固定框与基础脚手架固定,用全站仪校正螺栓位置,用14钢筋与地脚螺栓焊成井字框支撑在模板上,螺栓底用16钢筋支撑,焊在承台网片或基础短柱钢筋上,确保地脚螺栓不偏移、不下沉。在混凝土浇筑过程中,应在基础四周均匀对称下料,避免因下料不均匀混凝土 流动造成螺栓位置偏移。随时检查螺栓位置和标高,发现螺栓位置偏移及标高变化 应及时调整。5. 质量标准5。0.1地脚螺栓等紧固标准件及螺母、垫圈等标准配件,其品种、规格、性能 等应符合现行国家产品标准和设计要求5。0。
33、2地脚螺栓的螺纹应受到保护。地脚螺栓安装位置的允许偏差?5mm5。0。4地脚螺栓尺寸的偏差应符合下表的规定地脚螺栓尺寸的允许偏差(mm项目允许偏差+30.0螺栓露出长度0。0+30.0螺纹长度0。06。成品保护措施6.0。1螺栓、螺母、垫圈外观表面应涂油保护,不应出现生锈和沾染脏物,螺 纹不应损伤.螺栓运输和固定过程中,严禁碰撞螺纹。Conference is by Council party research decided held of once importa ntConference, main task is in depth learning implement XI Gener
34、al Secretary series important speech especially on ” two learn a do" learning education of importa nt in dicates spirit, accord ing to Cen tral, and provin cial andmunicipal on in all members in the carried out "learn Constitution Party rules, and Speech series , be qualified party members
35、"learn the deployment requirements of education, for me ” two "education work arrangements,education and guidanee directly under the works of party membersand further stre ngthe ning the conv icti on in ideal, keep ing faithful to the party and set up breeze upright , play , dare, to speed
36、 up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems "two ” is Fertilization system, un its of the party orga ni zati on in accorda nee with the implementation plan, paying careful attention to
37、implementation. Thefollowing , according to the spirit of the Central, provincial and municipal party Committee, and conducted my municipal water system”two" study andeducation, I wish to make three points. A, and deep awareness carriedout ”two learn a do” learning education of important meanin
38、g party of 18 big yilai , to XI comrade for General Secretary of Central, around fullstrictly rule party madehas series major deployment , played has a strictly rule party of combination fist, has carried out has party of mass lineeducation practice activities , "three strict three real" t
39、opic education , for solution memberscadres especially County at level above leaders exists of highlight problem, advance full strictly rule party up to has very important of role, tube party rule party lost of Yu wide, and Lost in the loose, soft lost problem has been greatly improved, ranks the ov
40、erall quality has been greatly improved. But also to6.0.3 在浇筑混凝土前,用塑料布包裹螺栓的螺纹部分。Conference is by Council party research decided held of once important Conference , main task is in depth learning implement XI地脚螺栓施工方案 General Secretary series important speech especially on”two learn ado” learning educ
41、ation of important indicates spirit, according to Central , and provincial and municipal on in all members in the carried out ”learn Constitution Party rules, and Speech5 series, be qualifiedparty membesr "learn the deployment requirements of education, for me” two "education work arrangem
42、ents , education and guidance directly under the works of party members and further strengthening the conviction in ideal , keeping faithful to the party and set up breeze upright, play, dare , tospeed up water conservancy reform and development efforts to provide a strong organizational guarantee 。
43、 Just now, the XX gay announced municipal water systems ”two” is Fertilization system, units of the party organization in accordance with the implementation plan, paying carefulattention to implementation 。 The following, according to the spirit of the Central, provincial and municipal party Committ
44、ee, and conducted mymunicipal water system”two” study and education ,I wish to make threepoints. A , and deep awareness carried out "two learn a do” learningeducation of important meaning party of 18 big yilai, to XI comrade forGeneral Secretary of Central, around full strictly rule party made
45、hasseries major deployment , played has a strictly rule party of combination fist, has carried out has party of mass line education practice activities , ”three strict three real ” topic education, for solution memberscadres especially County at level above leaders exists of highlight problem, advan
46、ce full strictly rule party up to has very important of role , tube party rule party lost of Yu wide , and Lost in the loose , soft lost problem has been greatly improved, ranks the overall quality has beengreatly improvedBut also to一、编制说明xxx xxxxx工厂项目施工区域内的设备基础、生产厂房基础上,为了后续的设备安 装和厂房钢结构安装,须预埋大量的地脚螺栓
47、组,是施工现场的重点工作项目,特编制此 方案补充施工组织设计.二、编制依据:1. xxx x xx x xxxx工厂项目施工设计图纸2 .工程测量规范 G B 5 0 0 2 6 -933. 建筑变形测量规程JG J/T8 - 9 74. 建筑工程施工质量验收统一标准GB50300 2 0015. 钢结构工程施工质量验收规范GB5020 5 -20016. 钢筋焊接及验收规程JGJ 18-2003三、施工准备1. 地脚螺栓、螺帽、垫圈的规格型号、形状尺寸、数量严格按设计要求选用,由业主 指定的钢结构专业分包商提供,各产品出厂应有产品合格证和检测报告2. 每组预埋螺栓制作一套定位钢套板 ,定位钢
48、套板采用10#槽钢制作,根据设计要求的 预埋螺栓组的数量、 规格、尺寸加工成相应的规格。 钢套板四角采用$ 48钢管与槽钢焊接, 作为定位钢套板支架。钢套板制作完成,应在其上标识配套的预埋螺栓规格、 数量,并在其上 表面刻划标注定位十字轴中心线和三角标记。做法见下图。tai Timkin.£:'.Y1f1叱1*孔述酬厦曲虹曲加3。按照设计图纸的规格型号数量将各预埋螺栓与加工好的定位钢套板组合,在组合 好的螺栓组的下部预埋部分,用務0钢筋井字型水平焊接固定螺栓上下口,间距500mm,保证螺栓的垂直度。横向 務0钢筋兼做支撑筋,长度取套板内口宽度两端各减5mm.做法见下图。I =
49、'-:I血和了妁讪四、预埋螺栓现场预埋施工施工工序流程:钢套板支架安装定位t安装预埋螺栓组t定位固定t模板安装t中间验收t混凝土浇筑t混凝土浇筑完成初凝前复核调整1钢套板支架安装定位:将钢套板支架安置在承台基础上口,用测量仪器对钢套板上的十字定位轴线进行精确定位 采用5 00m m长铸铁水平尺调节钢套板支架上口水平度。2 .安装预埋螺栓组:按照设计图纸的规格、型号、数量,将各预埋螺栓用垫片、螺 帽与定位钢套板组合紧固。用水准仪精确测量预埋螺栓上口标高,根据设计要求的丝扣预 留长度,采用调节螺栓上口螺母的方式,调整预埋螺栓的标高。3。定位固定:预埋螺栓上、下口焊接 務0钢筋井字型焊接固定,上、下两道,间距不小 于5
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