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1、ContentsFunctional OverviewMain AUTOMAN EDITCommand System SETUPLIBMINITMSF-2012AH-QG (V5.0-1.0)CNCCutting MachineDIAGNOSEI/O Interface AppendixUser's Manual1. Pin definitions of height controller2. SF-2012AH-QG Software Upgrading Instructions3. Installation Dimensional Diagrams 4. Troubleshooti
2、ng5. Wiring Instructions of Extended Manual Control BoxsForbidden to distribute or duplicate any file for the purpose of commercial, communication or others withoutparticular authorization. Compensation will be incurred if any clause is violated.Start Microstep Control Technology Co.,.s belong toDis
3、claimerWe have made a consistency inspection to the contents of the printed file against the product described. However, we cant guarantee absolute accuracy due to the impossibility to eliminate inaccuracy completely. Nevertheless, we will verify the information in the file regularly and make necess
4、ary amendments in the revised version. Any suggestion for later improvement is greatly appreciated. Microstep reserves all the rights to makenecessary amendments on the basis of technical improvement.Starfire Control Technology Co.,.北京斯达峰技术*Please Read This Manual Carefully Before Operating The Syst
5、em. Precautions1. After the container is unpacked, please check the system for any damage and verify if the contents in the container are physically in conformance with the packing list.2. This user's manual is applicable to MSF-2012AH-QG CNC System forStarfire ControlTechnology Co.,.3. Please v
6、erify the conformance of local mains voltage. Be sure to use an transformer between the power supply network and the system to guarantee operating reliability.AC220V isolation al safety and4. The required ambient temperature for the CNC is ranged from 0 to +40 and the relative humidity is from 0 to
7、85%.Special protection is required in case of operating in a high temperature, high humidity or corrosive gas environment.5. Make sure the CNC is correctly wired and securely grounded.6. Never try to hot plug/unplug any cable on the rear panel of the CNC, for the damage incurred thereby is beyond ou
8、r quality warranty.7. No cable from the output port of the rear panel should be shorted with any power cable; otherwise, the CNC might be burned.8. Working in a very dusty environment, the whole system should be provided with dust protection in addition to regular dust cleaning.9. Trained operator s
9、hould be specially assigned for the CNC.10. The internal AC/DC power supply dedicated for the CNC should never share with any other electric appliance.11. The graphic programming software installed in the system is a beta version asking for advices, which is subject to improvement in service and not
10、 taken as a requisite function and item for acceptance. Please advise us timely in case of any debug in your use.12. Please contact the manufacturer in case of any problem. Never disassemble, assemble or modify the system the system without prior authorization and qualification.13. Be sure to mainta
11、in the system and the cutting machine properly-routine maintenance and check per shift, secondary maintenance per month and primary maintenance half a year.14. Set the parameters in strict accordance with this user's manual or the supplemental instructions given at placing order. The CNC might p
12、oorly function or even be damaged if the parameters are set beyond the range.15. The LCD screen is fragile and proper care is necessary in the process of operation.16. The technical specifications are subject to change without prior notice.17. Attention:The provided USB port is very small in power o
13、utput, only good for USB disk and not recommended for any other USB device to prevent damage.18. The system power must be cut off when alternating the internal keyboard and an extended keyboard.19. Special Statement:The quality warranty of this product is twelve months since its manufacturing date c
14、overing the faults specified by this user's manual.Paid service is available for faults caught beyond the warranty period and outside the quality warranty coverage.The following cases are not covered by the manufacturer's quality warranty: A:Damage caused by misuse due to violating the opera
15、ting instructions, and B:Damage due to force majeure,The force majeure is generally inclusive of two cases:Natural causes such as thunderstroke, flood, drought, snowstorm, earthquake, etc.Society causes such as war, strike, government prohibition, etc.C:Damage caused by unauthorized actions such as
16、disassembly, modification, repair, etc.20. The final power of interpretation to this user's manual is subject toStart Microstep ControlTechnology Co., .MSF-2012AH-QGCutting Machine(C002)1Starfile Control Technology Co.,.北京斯达峰技术ContentsChapter I. Functional Overview11.1. System Functions11.2Techn
17、ical specifications11 3Microstep also supplies the following auxiliary products for compact CNC cutting machine2Chapter II. Main. 32 1.Features32 2. Description of Main. 3Chapter III. Automatic Function(AUTO)3Chapter III. Automatic Function(AUTO)43 1. Description of Automatic Mode Window53 2. Functi
18、on selection inAUTO mode63.3. Startup of speed mode(multiplying factor) and automatic mode93.4. Control and adjustment of cutting position in automatic mode103.5. Original Path Return113.6. Breakpoint Restoration Process13.7. SECTION(section selection)13.8. MOVE HOLE for Thick Plate2Chapter IV. MAN(
19、Manual Mode)44.1. Description of Manual Mode Window5Chapter V. EDIT Mode65.1. Description of EDIT. 6Chapter VI. Command System86.1. Description of Programing Symbols86 2. Coordinate System86 3. G: Basic Preparatory Commands96.4. M Auxiliary Commands13Chapter VII. SETUP(Parameter Setting)157.1. Param
20、eter Description157.2. SETUP(parameter setting)167 3. Flame Cutting Parameters197.4. Plasma Parameters Setting207 5. Control Parameters Setting217. Control Parameters Setting of Height Controller23Chapter VIII. LIBMINIT(Library of Patterns)248 1. LIBMINIT Setting248.2. Selection of Pattern Elements2
21、48.3. Arrangement and Layout of Pattern Element258. User Defined Module26Chapter IV. Diagnose279.19.29.3Check Input/output Ports28Output Check28Input Check28Chapter X. Connections of Input/output Ports2810.1. System Input Principle2810.2. System Output Principle2810.310.4Definitions of Input/Output
22、Ports30Definitions of 15-pin Ports for Motor311MSF-2012AH-QGCutting Machine(C002)Starfire Control Technology Co.,.北京斯达峰技术10.5 Typical Wiring for Flame Cutting Operation(DB15)3110.6 Typical Wiring for Plasma Arc Cutting Operation3210.8 Pin Definitions33Appendix I: The Wiring Diagram and Pin Definitio
23、ns for MSF-HC30 Height Controller Manufactured by Microstep35Appendix II: Instructions for Software Upgrading Operation of SF-2012AH37Appendix III: Installation Dimensional Drawing38Appendix IV: Troubleshooting39Appendix V: Wiring Instructions for Extended External Manual Control Box42MSF-2012AH-QGC
24、utting Machine(C002)2Starfire Control Technology Co.,.北京斯达峰技术Chapter I. Functional Overview1.1. System FunctionslMSF-2012AH-QG CNC System for Cuttingis designed to work with torch/plasma, high-pressurewater jet and laser cutting machines and extensively used in mstone machining businesses.working, a
25、dvertisement fabrication andllHigh reliability as well as goodto plasma disturbance, lightning and surge.Applied torch/plasma cutting technology, able to perform corner speed control and height control automatically;Kerf compensation, reasonability check and report for user's option;Breakpoint r
26、estoration, automatic power-back recovery and automatic breakpoint memory, Random section and piercing point selection,Extended piercing for thick plate and bridging feature for thin plate,Optional piercing position feature in mode of RETURN, SECTION(section selection) and RESBREK(breakpoint restora
27、tion), very convenient for user control,Ready for transitional cutting operation at any moment,lllllllSpecial short line machining feature based on smooth travel, extensively applicable to mwell as advertisement and ironwork fabrication, etc.blanking aslllParts library of 24-type patterns, extensibl
28、e and customizable, including the common machining parts,Compatible with many blanking software such as IBE(Germany), FASTCAM, etc.Operationboth inand English, dynamic graphic display, 8-times zoom, free point automatictracking, USB disk program and timely software upgrade.1.2Technical specification
29、sllllllProcessor: Industrial ARM7 CPU Display: 7" Color LCDInput/output: 13 channels of optical isolation input and 8 channels of optical isolation output Interlocked axles: 2 axles, extensible to 4 interlocked axlesum speed: <24m/minPulse equivalency: variable, electronic gear numerator and
30、 optional denominator in the range from 1 to65535l Memory space: 32M-64M oversized memory capacity for user program and no restriction to machining programl Machine case size: 298×202×95.2(mm)l Operation temperature: 0 to +40; storage temperature: -40 to +60MSF-2012AH-QGCutting Machine(C00
31、2)1Starfire Control TechnologyCo.,.北京斯达峰技术for1.3Microstep machine.alsosuppliesthefollowingauxiliary productscompactCNCcuttingMSF-2012AH-QG2Cutting Machine(C002)Starfire Control Technology Co.,.北京斯达峰技术Chapter II. Main2.1.FeaturesThe design of hierarchy-based functional windows is adopted for system o
32、perating display. If a function is invoked in the mainwindow, the corresponding subwindowwill pop up. Press F1 to F7 to select the corresponding function according towindow prompt. Press ESC to abandon the selection and return to the upper level of.Display space systemofinformationSoftware versionMa
33、ing. 2.1 Maindisplay of system after booting2.2. Description of MainVER : The version information of software and hardware is indicated at the bottom left corner for your information.F1 AUTO : Programmed control of automatic machiningF2 MAN : To manually control the position of cutting nozzleF3 Edit
34、 : To edit/modify/input/output the machining programF4 SETUP: To set system parametersF5 DIAGNOSE : To check the input/output information of cutting machineF6 LIBMINIT: To set normal pattern and plan materialG G 3Initial Setting : Adialog box as follows will appear:format: to format user's progr
35、am space;ameter: To restore the factory parameter setting;GLISH: Alternating betweenlishandFig. 2.2 Initial setting dialog boxMSF-2012AH-QGCutting Machine(C002)3STARFIRE C.T. CO.,FileCNC CUTTING MACHINEParENEngVER:7.0-2.0ESCAUTOMANEDITSETUPDIAGNOLIBMINIFILE FORMAT PARAMETER中文方式Starfire Control Techn
36、ology Co.,.北京斯达峰技术Chapter III. Automatic Function(AUTO)In the main, press F1 to enter the automatic function window, as shown in the figure below.Piercing Hole No.KerfActive speed factormultiplyingProgram nameHeavy-current control outputPattern Display SpaceFunction keysInput/output indicationCoordi
37、natesMachining parameter indicationMachining programPlasmaModeFlame modeFig. 3.1 Automatic Function (AUTO) WindowMSF-2012AH-QG4Cutting Machine(C002)SPED:F*100%=500 PROG:1236PIERCE N:0000 KERF:3.0 M:013SPEED= 0PIERCECUTTORCUPTORCDNGASHOTUPX TESTYAU-SPEED1ZOOMIN2ZOOMOUF ADSPEEDG CONTINUEINPU: OUTP: AN
38、GELE : 0 00PROPORT : 1 0BEG ROW : 0 00DISTANCE : 100X0000.000Y0000.000WORKMODE OPERATEAUTOCRAWLTIME : 100MACHINE X :MACHINE Y :ESCSECTIOMANRESBREVIEWKERFASSIRETURWorkmodeStarfire Control Technology Co.,.北京斯达峰技术3.1. Description of Automatic Mode Window3.1.1 SPEED1)In automatic mode, at the top left c
39、orner of the screen, it shows F×(multiplying factor of automatic machining speed) = set machining speed.In manual mode, at the top left corner of the screen, it shows F×(multiplying factor of manual speed)=manual speed.SPEED indicates the actual speed while the active speed multiplying fac
40、tor is adjustable with F and F.2)3)4)It is allowed to adjust the speed quickly by pressing F key in this window. A pull-downwill appear with 8 speedmultiplying factors available for selection with and/or key: 5%, 20%, 30%, 40%, 50%, 60%, 80% and 100%. And then, press ENTER key to acknowledge the sel
41、ection.Attention: The speed may be indicated in Metric or English system depending on the Metric/English Selection in SETUP(Refer to Parameter Control).5)3.1.2 PROG, PIERCE and KERFThey are used to indicate the name of machining program, serial number of pierced hole(automatic clear in automatic mac
42、hining mode) and the active compensating width of kerf respectively.3.1.3 WORKMODE, OPERATEWORKMODE field indicates the active operating mode such as rotation selection, breakpoint recovery, mirroring and section selection.OPERATE field indicates such information as machining/pause, limit alarms and
43、 time delay.3.1.4 Input and outputBelow the heavy-current switches, there are 3 rows×8 indicators .The top indicators show the status of 13 input ports, indicating no signal input and indicating signal input.The bottom indicators show the status of 8 output ports, indicating no signal output an
44、d indicating signal output.See the description of DIAGNOSE function for the definitions of input/output ports.3.1.5Machining Parameters IndicationThis zone indicates various parameter values in the current machining mode.3.1.6 Selection of coordinate unitThe coordinates may be indicated in Metric(mi
45、llimeter) or English system(inch) depending on the Metric/English Selection in SETUP(Refer to Parameter Control).3.1.7 The six heavy-current control keys on the front panel are designed to exert heavy-current control of external source.IGN:Refer to 20 for ignition feature.PREHEA: To open the solenoi
46、d valve of preheating oxygen. Refer to 24 for details. GAS: To open the solenoid valve of acetylene(gas). Refer to 10 for details.CUT: To open the solenoid valve of cutting oxygen; refer to 12 for details. To turn on the arcing switch if it is plasma.PIERCE heavy-current control keyTo carry out a pi
47、ercing process, the specific operation procedure is as follows:Flame machining case:rise the cutting torch(M72), open the cutting oxygen(M12) and lower the cutting torch(M73).MSF-2012AH-QGCutting Machine(C002)5Starfire Control Technology Co.,.北京斯达峰技术Plasma machining case: execute 07 command.Note: Th
48、is is a very important feature. It will be used repeatedly in pause, return and extend piercing operations. When preheat is done, pressing PIERCE key will start up piercing operation directly.SWOFF: To shut off all the heavy-current output.: Push it down to rise the cutting torch and release to stop
49、 the torch. : Push it down to lower the cutting torch and release to stop the torch. ;3.1.81 BLOWUPThe pattern will be magnified one times by one keystroke and it can be magnified to eight times three keystrokes.3.1.9 2 RESTITTo restore to normal pattern size.3.1.10 X TESTum byIf X key is pressed, t
50、he system will run the program at top speed without executing command. This feature is often used to position quickly or check the working size of steel plate. This operation can be paused at any moment or cancelled by pressing X key one more times.3.1.11 Y AU-SPDSince the manual speed and automatic
51、 speed is separate in the system, this key is used to switched between automatic mode and manual mode to adjust the speed multiplying factor.3.2. Function selection in AUTO modeIt is allowed to invoke a machining program by means of EDIT feature. If a program has been invoked(as long as it is the sa
52、me program name), it can be run directly. If the program is invoked from an USB disk, especially a large program, it can be run directly with USB disk connected instead of saving it into the system.3.2. 1F1 SECTIONTo assign system to start up machining operation from any section or piercing point.It
53、 is often used when machining needs to start from a certain section or only a part needs being processed. Refer to SECTION feature for details.3.2.2F2 MANTo switch the system to manual mode.3.2.3F3 RESBREKAfter this function is selected, pressing START key to fulfill breakpoint restoration. Refer to
54、 RESBREKfeature for details.MSF-2012AH-QGCutting Machine(C002)6Starfire Control TechnologyCo.,.北京斯达峰技术3.2.4F4 VIEWIt is used to test the program for any error. When this feature is selected, the pattern of machining program willbe displayed with a cross cursor at the origin.S key is used to magnify the pattern, one times by one keystroke and eight timesum by threekeystrokes. Q key is used to return the pattern to original size. The display position of pattern is moveable by pressing ,
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