玩具验货作业指导

1、Revision History 修改记录Versio n版本Date日期Description change变更履历Revised by更改人1.0Mar 09, 2007In itial release （新发仃）Steve Wang2.0Aug 19, 2010Renew （更新）Lennon Wu1. Scope 范围This docume nt specifies the gen eral quality requireme nts for the category of Soft/Plush toys,Electrical/Battery operated toys, Ride-o

2、n toys, Infant toys and Other toys. It is used as ageneral guideline for inspection if clients have not defined their requirement.此文件为玩具（包括长毛绒玩具，电池驱动玩具，乘骑式玩具，充气玩具等）验货的通用标准，如果客户没有特别的要求，在此定为通用的验货指南。2. Inspection Criteria of Product / Package产品 /包装验货标准Product: 产品Must be without any un safe defect for u

3、sing;不允许有在实际使用中任何对使用者造成伤害的缺陷；Should be free of damaged, broke n, scratch, crackle etc. Cosmetic / Aesthetics defect;不应有任何损坏，破碎，擦伤，或碎裂等外观缺陷；Must be conform to the shipping market legal regulation / client' s requirement;必须符合航运市场规定以及客户的要求；The con structi on, appeara nee, cosmetics and material of

4、all un its should comply with client ' s requirement / approved samples;产品的结构，外观，材料等必须符合客户的要求或与样品保持一致；All units should have full function complying with client 'requirement / approved samples;产品功能必须符合客户的要求或与样品保持一致；The mark ing / label on unit should be legal and clear.产品上的标记/标签必须符合法规要求且清晰明确。

5、Package:包装All un its will be adequately packaged, and con structed from suitably robust materials, such that it arrives in store in a merchantable condition;产品要有足够强度的材料构成的充分包装，使得货物以可销售的状态到达目的仓库；The packag ing material can protect the goods from damage duri ng tra nsportati on;s sp在运输过程中，包装材料能防止货物受损；

6、The shipp ing mark, bar code, label (such as price label), should con form to clie nt an d/or approved samples;箱麦，条形码，标签(例如：价格标签)应符合客户的要求或与样品保持一致；The package should comply to client' s requirement / approved samples;包装必须符合客户的要求或与样品保持一致；Text of illustration, instruction, label and warning stateme

7、nt etc. must be clearly printed in user ' s language;图解，说明书，标签，警告声明等应清晰地印有使用者语言；The illustrati on and in structi on on the packagi ng must con form to the product and its actual performa nee.包装上的图解和说明书必须与实际产品及其功能保持一致；The method and material of pallet/crate etc. should be approved by clie nt.栈板/板

8、条箱包装的材料及方式必须经客户批准3. In spection Plan & Defects classificatio n检验计划及缺陷分类Sampling procedure & DefectsDefinition,please refer to SHOP-HI001GeneralIn specti on Operati on Procedure抽样程序以及缺陷定义，详见SHOP-HI001通用检查程序-最终随机检查。Acceptable Quality Limit:可接受的质量限Critical 0 Non-c on formity is n ot allowedAQL

9、1.5 For Major Non-ConformityAQL 4.0 For Minor Non-ConformityItem code 条款Details详情细节Sample size & DefectsClassificati on抽样数量及缺陷分类Critical致命Major严重Min or轻微1Packagi ng Check包装检查At least the square root of the total n umber of cart ons or defi ned by clie nt, and checks all carton s/pallets/crates t

10、hat were selected for sampli ng.至少是总箱数的平方根， 否则就由客户特别指定， 要对所有抽取的卡通箱/栈板/板条箱进行检查.Details please refer to SHWI-HI-G-001具体请参照产品包装验货通用作业指导书相关章节2Aesthetics / Appeara nee Check 外观检查G-IIAIn structio n (sheet)/warni ng/warra nty etc. printing material 说明书/警告语/质保书等印刷材料Details please refer to SHWI-HI-G-001具体请参照

11、产品包装验货通用作业指导书相关章节BAppeara nee of unit产品外观Non fun cti onal sharp point and sharp edge (May injure customer) 非功能性的尖点锐边XLive in sect / mildew活虫/发霉XKni ves, blades, n eedles and similar sharp foreig n object con tam in ati on外表附着刀子、刀刃、针等尖锐物体XIn correct material used材料使用错误XWrong color or style or type颜色/

12、款式/型号错误XExcessive/u npleasa nt odour异味XDeformed, scratched, dirty mark, chipped, dent mark, burr变形、刮痕、污迹、缺口、凹痕、毛刺XXDamaged, broke n, cracked, rust mark 破坏、损坏、裂缝、锈痕XMiss ing / illegal warnin g/cauti on label or marking警告语标签或标识缺失或难辨认XMiss ing / illegal other label or mark ing其他标签或标识缺识或难辨认XWobble un it

13、摇晃XXThe protected end cap of tube was loose or miss ing 管子顶端的保护帽松动或缺失XPoor coat ing / plat ing / polish 涂层/电镀/抛光不良XXOpen seam or poor seam接缝未缝或缝补不良XXUn trimmed long thread end未修整的长线头XOver stuffi ng or un der stuffi ng过度填充或欠量填充XBattery compartme nt 's cover not clos ing firmly and properly 电池盒盖子不

14、能牢固闭合或完全闭合XGap betwee n moving parts is less tha n 5mm or more tha n 13mm移动部件间的缝隙小于 5mm或大于13mmXSmall part (for un der 36 mon ths)小部件(小于36个月的儿童使用的)XSmall part without warning stateme nt (forless tha n 36 mon ths)小部件没有警告声明(小于36个月儿童使用的)XDiameter of projectiles is less tha n 2mm投掷部件的直径小于2mmXLeakage of l

15、iquid filled toys / in flatable toys 盛装液体的玩具或充气玩具漏X3Bar Code verificati on条形码检测S-1 Bar code can not be sca nned条形码标签不能被扫描X Wrong bar code label is used条形码标签错误X4Safety check 安全检查AMetal detecti on check (for plush toy) 金属探测检查(针对毛绒玩具)G-IIAny metal particle found by Metal Detector 通过金属探测仪器发现金属碎屑XBHi-pot

16、 check 高压测试G-llPosition: between primary circuit and accessible dead metal parts For Europe shipme nt: 4000Vac/5mA/2SFor US shipme nt: 1200Vac/5mA/2S位置：在初级线圈和可接触的外部金属部件欧洲产品：4000伏/5毫安/2秒美国产品：1200伏/5毫安/2秒XCLen gth of cords on toys 玩具上的绳子长度G-llThe cord is more than 220mm L (EN) / 305mm (for free cords

17、for US) / 356mm (for loop for US) by force 25N.绳子长度超过 220mm(欧洲市场)/305mm(美国市场)/施加25N的力绳圈 长度超过356mm(美国市场)XDEn closure toys (for the volume is more tha n 0.03m3and inner size ismore tha n 150mm)密闭式玩具(体积大于0.03m3，内部尺寸大于 150mm)G-llCannot be ope ned by force of 45N, and no two ven tilati ons (650mm2)45N力不能

18、被打开，或没有两个通气孔(650 mm2)X5Fun cti on check功能检查G-llUnit no fun cti on or malfu ncti on aga inst refere nee samples and / or requireme nt of clie nt不具备参照样品或客户要求的功能XBrake system no fun cti on or malfu ncti on 刹车系统无功能XBuckle system no fun cti on or malfu ncti on 扣带系统无功能XRemote con troller / Remote receiver

19、 no fun cti on or malfu ncti on / over temperature of surface遥控器或玩具上的遥控接收装置无功能/表面温度过高X6Field Tests & Data Measureme nt现场测试及数据测量AAssembly check and special function (which can be checked after assembli ng) check组装检查及组装后的性能测试S-3Cannot be assembled or Part and part can not match 不能组装或部件间不匹配XNo func

20、tion or malfunctionagainst referenee samples and / orrequireme nt of clie nt不具备参照样或客户指定的功能XWobble un it摇晃XBSize of unit check产品尺寸3 samplesThe measured data is out of5(±tolera nee测量出的数据超出±5%公差范围Fail the shipme ntCWeight of unit check: 产品重量3 samplesThe measured data is out of5(±tolera n

21、ee测量出的数据超出±5%公差范围Fail the shipme ntDTension test拉力测试3 samplesApply a force to pull on tested part,For eyes, nose and other similar parts:Europe shipme nt: 50N whe n the largest accessible dime nsion is6mm or less; 90N whe n the largest accessible dime nsion isgreater tha n 6mmUS shipment: 70NFo

22、r seams 70NThe force gradually within 5s and maintain the force for 10s在测试部件上施加拉力，对于眼睛、鼻子或其他类似部件：a) 欧洲产品：最大部件尺寸小于等于6mm时施加50N的力；最大部件尺寸大于 6mm时施加90N的力b) 到美国的产品：施加 70N的力对于接缝：70N力的施加要求在 5秒内完成并保持10秒Any small part, sharp point and edge be foundThe seams broke n or appeared ope ning over diameter 10mm 发现小部件

23、、尖点锐边，接缝损坏或开口直径大于10mmFail the shipme ntEUnit drop test (I nclud ing the remote con trol) 产品跌落测试(包括遥控器)3 samplesFor Europea n market:Freely drop the unit through a height of 850mm onto a vinyle floor 5 times将产品从850mm高度自由落体到塑料地板上，重复五次For America market:Freely drop the unit through a height of 930mm on

24、to a vinyle floor 3 times将产品从930mm高度自由落体到塑料地板上，重复三次Any small part, sharp point and edge be found or The remote con trolfailed of fun cti onFail the shipme nt发现小部件、尖点锐边或遥控器失去功能FStability check稳定性测试3 samplesa) For EN: For Toy intended to bear the weight of childPlace the un it on a 10degree (for bear

25、the mass of child) in cli ned pla ne, and load the un it in the most on erous positi on with a weight of 50kg (25kg for the toy not suitable over 36 mon ths child) on its sta nding or sitt ing surface;a)对于EN:玩具是要承载孩子的体重的：则将玩具放在与水平成10度的斜面上，并保持最不利的放置方式，冋时在玩具的支撑架或座面上施加50Kg重的负载(不适合给大于36个月的孩子使用的玩具施加25Kg

26、)b) For EN: For Toy not inten ded to ride on by child but the toy weight over 4.5kg;Place the un it on a 5 degree in cli ned pla ne, and adjust the un it in the most on erous positi on for stability;b)对于EN:玩具不需要承载孩子的体重的但玩具重量大于4.5Kg:将玩具放在与水平成5度的斜面上，并保持最不利的放置方式c) For US: Place unit on a 15 degree incl

27、ined plane, if the unit would container liquid etc. matter, then it should be loaded such matter.c)对于US:将玩具放在与水平成15度的斜面上，如果玩具可能盛装液体，则应装入相应液体The unit tip over玩具翻倒Fail the shipme ntGStuffing material check 填充物检查3 samplesDissect the unit and visual examine the stuffing material. The material must be cl

28、ea n, free from in sect, metal particle, wood spli nter and other con tam in ati on and un pleasa nt odour将玩具剖开，用眼睛检查填充物，填充物需干净，无虫，金属微粒、木 屑以及其他异物，并且无异味Fail the shipme ntHElectric resistivity check for cord飞行玩具的绳子阻抗检查3 samplesThe measure data should exceed 100M0/CM阻抗需大于100M flCMFail the shipme ntIRem

29、ote con trol dista nee check遥控器遥控距离检查S-3The measured data is out of spec tolera nee range 测量数据超出允许范围XJBattery fitting check 电池装卸检查S-3Battery can n ot closely in set to the battery compartme nt 电池不能装入电池舱内XKBattery voltage check电池电压检查3 samplesThe measure data out of spec tolera nee range 测量数据超出允许范围Fai

30、l the shipme ntLCharger charg ing check充电器充电检查3 samplesThe charging current (or voltage which after adequate charging time accord ing to in structi on/illustrati on)根据说明书或演示图检查充电时间结束后的充电电流/电压Measured data of battery out of spec tolera nee range 测量数据超出允许范围Fail the shipme ntMTran sformer output check变压器输出检查3 samplesThe voltage/curre nt output data out of spec tolera nee range 输出电压/电流超出允许范围Fail the shipme ntNLock mot