KFD阀门控制箱中英文说明书

1、普通型KFD系列CommontypeKFDseries一、概述Briefintroduction该系列电动阀门控制箱，是与我厂生产的ZW型、JQ型及QW型阀门电动装置配套使用的电控箱，用于控制阀门的开启和关闭，可用于现场单独控制或远方集中控制。KFD型电控箱有抽屉式和挂壁式两种结构。ThisseriesofcontrolcabinetofelectricvalveistheonetobeusedtogetherwithZWtype,JQtypeandQWtypeelectricvalveactuatorproducedbyourcompanyandtocontroltheopeningandc

2、losingofvalve.Itcanbeusedinsiteindividualcontrolorlong-distancecentralizedcontrol.KFDtypeelectriccontrolcabinethastwokindsofstructure:drawertypeandwalltype.Designation型号表示方法DesignationKFD一一口1额定电流(安培)Ratedcurrent(ampere)T调节型Adjustingtype适用电装型号W配ZW型、QW型w配JQ型Applicabletypeofelectricfitting:mforZWtypean

3、dQWtype.wforJQtypeI结构形式：C、抽屉式X、小型抽屉式G、挂壁式Structurefrom:C、drawertype,X、smalldrawertype,G、walltype阀门电动装置控制箱Controlcabinetofelectricvalvecabinet二、技术数据Technicaldata1、电源：380V50Hz三相四线制(特殊要求，另见)2、工作环境：(1)环境温度：-20C+60C(2)相对湿度：85%(20C时)(3)周围不含强腐蚀性、易燃易爆介质及导电尘埃。3、规格(见表)：1. Power:380V,50Hz,three-phaseandfour-wi

4、resystem(specialrequirementcanalsoberaised)2. Workingenvironment(1) Ambienttemperature:-20+60C(2) Relativehumidity:&85%(at20C)(3) Thereshouldnotbestrongcorrosive,flammableandexplosivemediumandconductivedustaround.3.Specification(seesheet):型号TypeKFD-XKFD-CKFD-G额定电流Ratedcurrent(A)10102030102030三、工

5、作原理Workingprinciple按照阀门电动装置的型号所配KFD型控制箱的电气工作原理见图18。线路图有主电路、控制电路、工作显示电路和开度指示电路等组成。虚线框内的器件均装在电装内，其它器件装在控制箱内，电气兀件见表14。TheelectricworkingprincipleofKFDtypecontrolcabinetequippedaccordingtothetypeofelectricvalveactuatorseesdiagram18.Thecircuitdiagramconsistsofmaincircuit,controlcircuit,workingdisplaycirc

6、uitandopeningdegreeindicatingcircuit,etc.Theelementsintheboxofbrokenlineareinstalledintheelectricfittingandotherelementsareinstalledinthecontrolcabinet.Theelectricelementsseesheet14.四、外形及外形尺寸OutlineandoutlinedimensionKFDG型挂壁式控制箱外形和尺寸见图9、10KFDC型抽屉式控制箱外形和尺寸见图11KFDX型小型抽屉式控制箱外形和尺寸见图12Theoutlineanddimens

7、ionofKFD-Gwalltypecontrolcabinetseediagram9and10.TheoutlineanddimensionofKFD-Cdrawertypecontrolcabinetseediagram11.TheoutlineanddimensionofKFD-Xsmalldrawertypecontrolcabinetseediagram12.五、安装与调试Installationanddebugging1、将控制箱固定在支架上。2、对照控制箱电气原理图、端子接线图，用电缆按对应的线号把控制箱和电动装置的端子连接起来。3、把三相电源分别接到控制箱的L1、L2;L3、N

8、端子上。4、在阀门处于中间位置时，按“开”或“关”按钮，检查阀门的旋向是否与按钮一致，如不一致则调换电机电源相序。5、在阀“开”“闭”过程中，检查开度表指针是否正常。6、当阀门处于“全开”位置时，检查开度表指针是否指示在满刻度，如有误差，调整面板上的“开度微调”电位器。7、与阀门电动装置配套控制，详见阀门电动装置说明书。1. Fixthecontrolcabinetonthebracket.2. Connecttheterminalsonthecontrolcabinetwiththoseoftheelectricactuatorbythecableasperelectricschematic

9、diagramandterminalwiringdiagramofcontrolcabinet.3. Connectthethree-phasepowerwithL1,L2;L3,Nterminalonthecontrolcabinet.4. Whenthevalveisinthemiddle,pressontheONorOFFbuttontoinspectwhethertherotationdirectionofvalveaccordswiththebutton.Ifnot,pleaseexchangethephasesequenceofpowerofthemotor.5. Intheope

10、ningandclosingcourseofvalve,inspectwhethertheneedleofopeningdegreemeterisnormal.6. Whenthevalveistotallyopen,inspectwhethertheneedleofopeningdegreemeterindicatestothelimitscale.Ifthereiserror,adjustthepotentiometeroffineadjustmentofopeningdegree“onthepanel.7. Forthedetailsforcontrolofelectricvalveac

11、tuator,pleaseseetheoperationinstructionsofelectricvalveactuator.L.1LZL3总AllA41AlbA12,A20A42182728A11A14Li-2LsNuVwA41A44端子接线图Terminalwiringdiagram现场点动开关(按用户要求iSheindiingswi(ch(onrequest)图1KFD-C川型(配ZW型电装)Drawing1KFD-CIIItype(forZWtypeelectricfitting)123456789LiL2L3NUVW端子接线图Terminalwiringdiagram图2KFD-C

12、IV型(配JQ型电装)Drawing2KFD-CIVtype(forJQtypeelectricfitting)o6000ooLJo"NAlaA13A41Ai4AitA*43V端子接线图Terminalwiringdiagnim-o1-o_oo_a6"oo1-AifA42AiiA13A«A12口41B20线路板接插件引线对照表Sheetofconnector'sleadonthecircuitboard图3KFD-X川型(配ZW型电装)1234567B9LiLaLaNUV,W端子接线图Terminalwiringdiagramx1亍3g修ig品招搭臂3|o

13、ooooooO0(081110126111542线路板接插件引线对照表Sheetofconnectorsleadonthecircuitboard图4KFD-XIV型（配JQ型电装）Drawing3KFD-X川type(forZWtypeelectricfitting)Drawing4KFD-XIVtype(forJQtypeelectricfitting)电气控制原理图LiULaN0000SchematicdiagramotelectriccontrolHKP%SA现场一二圆iA171-pii8B5NAI口TA1b!-WrC1TSOLSOilA12<?A13A14H5KFDG三睦Dra

14、wing5KFD-G三fypeLSF罐。KMCI22aTSC二1TSCLSCilwV,七I什r-OKMCA19,KMOA49KMOGNILdN_vl3二A10TV02oIc18SBcA必御0A4633型瞥可翦A171A15A47_A45cLSO10Bi»也LSCi03_04远控信号lelc-cotilr-ul痴幽,E至PLC控制wdirection关指令1r佰式dirthian阳开信号丫加*cn宙酬1田关信号Hha。眄egul故障信号FiMiltsijanal注工点划线框内器件均在电动装置上.Nirte:theelementsinthehexofdoi-aiul-dashlinear

15、einnuniedmltheelectricucLuum18061sTmij12_345678910111213141516171181920212223242526272829或51忒工,L1L2mNUVWA1bA12A20M2182728A17A15A47寐01020304BiB2B3B4接线端子弓I线去向图【比菖由皿iondiat;riini。门tadol'wiringlrminEil>>>)W2220W6VN,LAC380V/220V501Iz至阀门电动装置ToelectricWveactumor至用户PLC控制FoPLCcontrolnl'user电

16、气控制原理图SchematicdiagramofelectriccontrolNiHKLOLo-H6KF7G<睡Drawing6KFD-G-Vfype7806iJQ1J->192Jt>2021卫2J3J9oHR5Mb1514石1J-232_#332J-23435远控值号Cek<i,yiiiiiil至远控51磔疝逅开揩令或IKdnraPLC关聆ix1看也描1控制阀开信号阀闭信号hkr-diHrjul放憧信号Fanilsignal2、虚线框内KMGA为远控时用户提供的开阀、关相指令.Note;l.lhccleiTientsinLheh。、ofdol-and-dashline

17、arcmountedciithedectrtciictualor.2.KAandGAintheboxofbrokenLineatethevalve-fipiningandclnsingdirectitmpmvidedhyihcusernnthettlc-conlroL身乱疝叫丁V4rr67i。H127Tu"1?11620232512627282930诙号LMMiL1L2L3NUVw13456891514163031323334353637DliinationdiamiunofleadofxirinqterminalIoilecirkmw口lor至国空,或PLC控制Toide-cCTi

18、iidorPICcomrol电气控制原理图LiLzLaN0000SchematicdiagramofelectnccontrolFUS斗骐藜牛工工KA了KMC11蹩卜r0_2T41,liH7KFDGT三睦Drawing7KFDGT三fype£B11koJOiiTGA9kmo13J-2LSOtTSOoO6LKOKCJOEPCEPT-3伺服操作器Sm蝉r响州觎1_PiPsPj+If-If+In-InQQQQQQQfJj二p甘一小JL-l_Ji工必马|_RP+>-00+一_maCElrulinput收岫OO叼%112Looi+鬲0q-In31a3335»3739,41自动信

19、号Aulomaiicsignal解出漫书T。PLC5npm闷位反馈倡号、司|i口媪imnFcc-dback城gn4控制信号(.mirolsignal阀开信号ahp4)pfiiMgnil阀关信号HhoO惊丽M故障信号Fuultsignal介LSOi1|j介TSO|0TseJ注;1、点划线框内器件均在电动装置上."3-F-2,控制输入及斶位反馈输出应采用"屏蔽电缆外屏蔽接地.，Note:l.dieeknKntsintheboxofdoi-and-dashlinearemcmuednntheelectricacimiUir.2/1'hccnirotinput;mdvalv

20、epetitionicdhackoutputshouldbeearthedbexternalshieldwithshieldcable接线端子引坡去向图DestinationdiagramofleadofwiringterminalAC3S0V/220V50HzJoPLCuserLi匕l_3N电气控制原理图SchematicdiagramofelectriccontrolH8KF7GT<睡Drawing8KFDGT-<fypeBwI-EPCVDT-3伺服操作器StnfltjenringstationNO"一PiP2Pj+If-If+In-InQQOQOQQ1lTV印一亏一

21、rtLHduJ一OIVD3HE0I7中K挹靠轴一2J1J-128,2J二1?9,3J-1300HYoo42-1±243442J-24546,3J-247自动信号Amomaticsignal至=LC拚眼位反馈指与Viihfpuiliifil1enlbiirkNCLLiial控制信号IMErd<grul阀开信号hr-Opui阀关信号hhH尿L'/ignM故障信号F'uliII.sigmd注，I、点划线框内耨件在电动装置上.2、虚线框内为用户同.C输出的开淘、关阀指令，控制输入及阀位反馈输出应采用屏蔽电缆外屏蔽接地.Note:l.tliceicinerUfiinthe

22、hunofdot-and-dashlineiirvinounldonIIkJedric;icluakn;2,ThevEitvCopeninganddosingdin;Cliiinnutputuser'sPl，Clirebitht卜口£()hrokemline.J.Thccontrolinputand、JIvepositionJbedbackoutputshouldheearthedbjexlcriKklshicldmilhshieldctiNe.瞪MX1234567891Q111213141516171819202122232425262726293031嵬另加IhL1L2L

23、3NUVW12345678940414344424647+lx+In-Im接线环子弓I线去向图DestinationdiagramofleadofwiringterminalTT电源ptyr丫至阀门电亭装置】看曰改1rk皿heactualor工AC、湖V220V50HzY至用户PLCRPLCuser表1KFD-C型电器元件表Sheet1ElectricelementsofKFD-Ctype表2KFD-X型电器元件表Sheet2ElectricelementsofKFD-Xtype编号No.代号Code名善苒.ET即学1懦Type区朝一刈.代号CodeK*Nm-pw事！步典惟1FU1FU3熔断器

24、(FuseRT1420FU1FU3熔断器FUdCRT14202FU4熔断器BLX-1FU4熔断器FkIMBLX-13KMOKMC交流接触器ACCJ10-10KMOKMC交流接触器AC匕ZrJZ20-9110/220V4SBoSBcSBs开关停按钮ON.OBt0MlMOPKcrtiLA19-11DSBoSBcSBs开关停按钮ONJ3FFand丽BOft'butErnAN45SA电源开关SN1322SA电源开关KNX250V2A6HRHGHW开关电源指示HRHGHW开关电源指示HraJaniSiiiniaTjkfwctM5m/m发光二极管7T电源变压器I'vwtiipwiib220

25、V/6V4WRiR3降压限流电阻%.I”“'i-r-i"i'!.-i-.RJ1/4W8V二极管或整流桥5心51门工勺14岷T电源变压器PowejnTOitmwr220V/6V4W9C电容100fiF/16VV整流标准k.«Llifyjin句lUil1A/100V10R电阻Lr-RihirC电容Ciqwilk'Hni100:F/16V11DW稳压二极管V-kiluigcstabhlirini£dode2CW137806稳压二极管vqunjiesta>iliyingdl:adeLA780612RP2电位器P-ICdUjUiibC7ti.W

26、X13-17RP2电位器Fucc-±ilL<.>4ijiyfceiWX13-1113PA毫安表85C1-APA毫安表Vl；lhFMilUT85CA表3虚线框内电器元件表(在电装上)Sheet3Elementssheetintheboxofbrokenline(ontheelectricfitting)编号No.代号Code患»里号蚪幡Typo11nd1即£产心:中仲1LSOLSC开、关行程微动开关InchingswitchofopenandclosestrokeWK3-1或HW-22A1KXK1GXKV157-1Ab2TSOTSC开、关扭矩微动开关In

27、chingswitchofopenandclosestrokeWK1-1DK3-2KZKGZKV157-1Ab32KXK2GXK开、关指示微动开关InchingswitchofopenandcloseindicationV157-1Ab4SK闪光微动开关InchingswitchofflashWK1-15RP1电位器PotentiometerWX14-126M阀门专用电机SpecialmotorofvalveYDF表4KFD-G型电器元件表Sheet4ElementssheetofKFD-Gtype编号No.代号Code名裤MmirH目1胡造lypaAnd1HK断路器BreakerDZ47-6

28、32SA转换开关SwitchingSwitchHZ5B-103FU熔断器FuseRT14-204KMOKMC交流接触器ACcontactor3TB型5SBoSBcSBs开、关、停按钮ON,OFFandSTOPbuttonLA38-11D6HWHY(GZ)电源过载指示灯IndicationlightofPoweroverloadAD11-220V7HR(RD)HG(GN)开、关指示Indicationofopenandclose8J1-3J继电器RelayHH54P220V9T变压器Transformer220V/6V4W10V整流桥Rectifyingbridge1A/100V11C电容Cap

29、acitance100:F/25V127806稳压集成电路VoltagestabilizingintegratecircuitL780613PA毫安表Millimeter85C1-A14RP2电位器PotentiometerWX14-1215RPCVOT-3伺服操作器ServooperatingstationEPCVOT-3故障阀位FaultValveposition远控现场开停Tele-SiteONSTOPcontrolQajnuolQQ锁Lock关OFFoo图9KFD-G型控制箱外型尺寸(普通型)Drawing9OutlinedimensionofKFD-Gtypecontrolcabin

30、et(commontype)535图10KFD-G型控制箱外型尺寸(户外型)Drawing10OutlinedimensionofKFD-Gtypecontrolcabinet(outdoortype)图11KFD-C型控制箱外型尺寸(括号内数据为安装开孔尺寸)Diagram11OutlinedimensionofKFD-Ctypecontrolcabinet(Thedataintheparenthesisisthedimensionofinstallationhole)图12KFD-X型控制箱外型尺寸(括号内数据为安装开孔尺寸)Diagram12OutlinedimensionofKFD-X

31、controlcabinet(Thedataintheparenthesisisthedimensionofinstallationhole)隔爆型KFDB系列Explosion-separationtypeKFDBseries一、概述Briefintroduction隔爆型阀门电动装置控制箱与我厂生产的隔爆型阀门电动装置配套，也可以与其它类似的产品组配，也可以现场单独控制，也可以远距离集中控制。其型式为挂壁式。使用于爆炸性可燃气体的I区n区危险场所，具有IAnB类级别，温度组别为T1T4,防爆标志为ExdnBT4。Thecontrolcabinetofexplosionseparationt

32、ypeelectricvalveactuatoristhesupportingdeviceoftheexplosion-separationtypeelectricvalveactuatorproducedbyourcompanyanditcanbeusedtogetherwithothersimilarproduct.Itcancontrolonthesiteindividuallyorincentralizedmanneratlong-distance.ItisofwalltypeandisusedatthedangerousplaceofareaItoIIwithexplosivefla

33、mmablegas.ItsgradeisIAIIB,itstemperaturegradeisT1-T4anditsexplosion-proofmarkisExdIIBT4.型号表示方法Designation额定电流Ratedcurrent结构形式(挂壁式)Structuralform(walltype)防爆型Explosion-prooftype电动阀门控制箱Controlcabinetofelectricvalve、技术数据Technicaldata1、电源：380V(660V、440V)50Hz控制电压：AC36V电流22A2、工作环境:(1)环境温度：20OC+60OC(2)相对湿度

34、：90%(20±5OC)(3)周围环境：含有爆炸性介质，防爆标志为ExdIIBT4(4)防护等级：IP553、根据阀门电动装置型号，选择控制箱的型号。1. Power:380V(600V,440V)50HzControlvoltage:AC36VCurrent22A2. Workingenvironment(1) Ambienttemperature:-20+60C(2) Relativehumidity:&90%(at20±5C)(3) Ambientenvironment:withexplosivemedium,explosion-proofmarkisExdI

35、IBT4.(4) Protectiongrade:IP553. Selectthetypeofcontrolcabinetasperthetypeofelectricvalveactuator.三、工作原理WorkingprincipleKFDB-G型控制箱电气原理见电气控制原理图1和图2,配套端子接线图。电路有主电路、工作显示电路和开度指示电路等组成。点划线框内的器件均在电动装置上，其它器件在控制箱内，电气器件见电气器件明细表。图1为常规线路，图2为远控型可输出420mA的标准阀位信号，并可与用户PLC连接，实行远控。隔爆型结构特征隔爆型电动阀门控制箱隔爆结构主要在两个零部件之间连接配合部位

36、，在安装和接线时应注意，电缆进出线孔由橡胶密封圈密封，视窗口由环氧树脂胶密封。TheelectricprincipleofKFDB-Gtypecontrolcabinetseestheschematicdiagram1and2ofelectriccontrolaswellastheterminalwiringdiagram.Thecircuitconsistsofmaincircuit,workingdisplaycircuitandindicationcircuitofopeningdegree.Theelementsintheboxofdot-and-dashlineareallmount

37、edontheelectricfittingandothersaremountedinthecontrolcabinet.Theelectricelementsseethesheetofelectricelements.Thediagram1iscommoncircuit,diagram2isoftele-controltypewhichcanoutput4-20mAstandardsignalofvalvepositionandcanconnectwithPLCofusertoachievetele-control.Structuralcharacteristicsofexplosion-p

38、rooftypeThestructuralcharacteristicofcontrolcabinetofexplosion-prooftypeelectricvalveistheconnectionpositionbetweentwoparts.Pleasepayattentionduringtheinstallationandwiringcoursethelead-inandlead-outholeofcableissealedbyrubbersealringandtheviewwindowissealedbyepoxyresin.四、夕卜形及外形尺寸Outlineandoutlinedi

39、mension见夕卜形尺寸图4。Seediagram4ofoutlinedimension五、安装与调试Installationanddebugging将控制箱安装在支架上，按控制箱电气原理图及端子接线图，用电缆按对应的端子号把控制箱与电动装置的端子连接起来，把三相电源分别接到控制箱的L1、L2、L3端子上，接通电源，电源指示黄灯亮，在阀门处于中间位置时，按“开”或“关”按钮，检查阀门的旋向是否与按钮一致，如不一致，则调换电源相序。1、常规型调试(1)分别按“开”、“关”、“停”按钮，检查开度表指针是否正常，如为逆向，将202、204对调即可。当阀门处于全开位置时，检查开度表指针是否指示在满刻

40、度，如有误差，调节开度微调电位器。(2)指示灯显示工作状态：全开时，红灯亮，绿灯灭。全关时，绿灯亮，红灯灭。开启过程中，红灯闪烁，绿灯亮。关闭过程中，绿灯闪烁，红灯亮。如中途停止，则红、绿灯皆亮。2、远控型调试(1)把停止按钮上压片松开，分别按“开”、“关”按钮，检查开度表指针是否正常，如为逆向,将P1、P3对调。当阀门处在全关位置时，输出应为4mA,全开位置应为20mA,如有误差，则分别调整阀位变送器上的4mA及20mA电位器。(2)指示灯显示工作状态：全开时，红灯亮，全关时，绿灯亮。(3)远控时需压住停止按钮，有以下几种远控模式，见图3。Mountthecontrolcabinetonth

41、ebracket,connecttheterminalsonthecontrolcabinetwiththoseoftheelectricactuatorbythecableasperelectricschematicdiagramandterminalwiringdiagramofcontrolcabinet.Connectthethree-phasepowerwithL1,L2andL3terminalonthecontrolcabinet.Switchonthepower,theindicationyellowlightofpowerwillbelighted.Whenthevalvei

42、sinthemiddleposition,pressontheONorOFFbuttontoinspectwhethertherotationdirectionofvalveiscorrect.Ifnot,pleaseexchangethephasesequenceofpowerofthemotor.1. Normaldebugging(1) PressonON",OFF"andSTOP"buttonrespectivelytoinspectwhethertheneedleofopeningdegreemeterisnormal.Ifnot,exchangethe

43、positionof202and204.Whenthevalveistotallyopen,inspectwhethertheneedleindicatedtothelimitscale.Ifthereiserror,adjustthefineadjustmentpotentiometerofopeningdegree.(2) Theindicationlightindicatestheworkingstatus:whentotallyopen,theredlightislighted,thegreenlightextinguishes.Whentotallyclose,thegreenlig

44、htislightedandtheredlightextinguishes.Duringtheopeningcourse,theredlightflashesandthegreenlightislighted.Duringtheclosingcourse,thegreenlightflashesandtheredlightislighted.Ifitstops,theredandgreenlightwillbothbelighted.2. Debuggingoftele-controltype(1) Loosenthepresspieceonthestopbutton,pressonONand

45、OFFbuttonrespectivelytoinspectwhethertheneedleofopeningdegreemeterisnormal.Ifnot,exchangethepositionofP1andP3.Whenthevalveistotallyclose,theoutputshouldbe4mA,whenthevalveistotallyopen,theoutputshouldbe20mA.Ifthereiserror,adjust4mAand20mApotentiometeronthevalvepositiontransmitter.(2) Theindicationlig

46、htindicatestheworkingstatus:whentotallyopen,theredlightislighted,whentotallyclose,thegreenlightislighted.(3) Ifneedingtele-control,pressonthestopbutton.Andthetele-controlmodesareasfollows,seediagram3.六、订货须知Noticefororder1、按阀门电动装置选择控制箱型号。2、用户如有特殊要求，可经协商后订货。1.Selectthetypeofcontrolcabinetaccordingtoth

47、eelectricvalveactuator.2.Ifthecustomerhasspecialrequirement,pleaseorderafterthenegotiation.L1L2L3EHKL3L1HKFUARJAAalbSBsRJUVW111A10MRJA10-380VAAAAAAAAAAAAA>36V6V-380V0VWBC336V6V0VJ70D6WBKMOA1aBsTSOLSOiiKMCLSFTSOLSO1TSCLSC1LSFjTSCLSC12020203SBgA13T)204KMOKMCf1LHKMO工A20KMCKMOKMCKMOA19M2A49KMCRDr-LX-

48、SBckmc耻MJthGnkmo一KMCKMCJKMOKMOHDRDKMC注：点划线内器件MO电装上KMCMNote:Theelementsintheboxofdot-anddashlinearemountedontheHlDctricfitting203202204洼：羽划线内器件在电装上EWTerminalwiringdiagram图1常规电气控制原理图Diagram1Schematicdiagramofcommonelectriccontrol380V50HzL1L2L3KMCRJKMOUVWM380V36VQCA1310LSO1TSO0VA43LSCiTSC尸0201380V度闭合+24V远控36VD2P3P2P1Di+IF0VA2A1阀位变送器321尸ppp7824远控模块54321AAAAAHRA19HGA49o178911IylsoL：*1口Terminalwiringdiagram图2远控型电气控制原理图Diagram2Schematicdiagramoftele-controlelectriccontrol图3远程控制模块电路板外形图Diagram3Outlinediagramofcircuitboardoftele-controlmodule通过远程控制模块电路板上的三个拨码开关A、B、C,可选择组合以下五种控制模式。BytheswitchesA,Band