生产良率系统统计表

1、Yield SummaryPart No.:Material:Prepare:1. Daily Yield TrendRemarks : Please fill white box only.Date12/2412/2512/2612/2712/2812/2912/3012/311/41/51/691.72%92.17%91.22%91.08%89.11%92.68%89.22%82.66%97.33%98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%12/24 12/25 12/26 12/27 12/28 12/29 12/30 1

2、2/311/41/50 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00%79.00%84.00%89.00%94.00%99.00%104.00%Unit: pcsUnit: PercentageInput QtyOutput Qty1st pass yieldFianl YieldInput Qty19520154008690241079302880023200137007500Output Qty192611524285692356776328624227821345373021st pass yield91.72%92.17%9

3、1.22%91.08%89.11%92.68%89.22%82.66%97.33%Fianl Yield98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%2. Top 5 defect TrendDate12/2412/2512/2612/2712/2812/2912/3012/31臟臟污污77.50%54.40%58.30%50.50%60.90%65.70%68.40%70.60%殘殘膠膠2.00%13.60%23.30%19.70%23.80%10.40%10.87%12.75%12/2412/2512/2612/2712/281

4、2/2912/3012/310.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%Series1Series2Series3Series4Series5Series6Series7Series8Series9Series10Series11Series12溢溢膠膠7.70%5.20%7.60%11.40%7.10%4.20%9.80%6.70%指指甲甲印印4.30%3.20%4.50%6.10%4.70%1.90%1.70%15.60%折折痕痕4.10%5.40%2.60%4.00%2.70%3.60%0.10%2.86%背背膠膠

5、接接頭頭3.90%13.00%2.80%5.60%8.90%12.40%7.80%4.40%背背膠膠偏偏位位0.20%3.50%0.00%0.00%0.14%0.80%0.63%0.55%離離型型膜膜移移位位0.15%0.00%0.30%1.00%0.00%0.16%0.26%0.15%毛毛屑屑0.00%0.20%0.00%0.00%0.00%0.16%0.16%0.25%破破損損0.00%0.70%0.14%0.50%0.14%0.32%0.10%0.20%廢廢料料未未清清除除0.00%0.70%0.44%1.50%0.56%0.40%0.00%0.00%離離型型膜膜脫脫落落0.00%0.0

6、0%0.00%0.00%0.00%0.00%0.10%0.05%Remarks : Please fill white box only.91.72%92.17%91.22%91.08%89.11%92.68%89.22%82.66%97.33%98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%12/24 12/25 12/26 12/27 12/28 12/29 12/30 12/311/41/50 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00%79.00%84.00%89

7、.00%94.00%99.00%104.00%Unit: pcsUnit: PercentageInput QtyOutput Qty1st pass yieldFianl Yield12/2412/2512/2612/2712/2812/2912/3012/310.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%Series1Series2Series3Series4Series5Series6Series7Series8Series9Series10Series11Series12Daily Yield ReportPart

8、 No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1貼膠QC全檢195201813913812572包裝1926319263003成品檢驗85083911245678910Total1952013922592.Process Defective Description In Detail 貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDetailsN

9、o不不良良現現象象數數量量比比率率纍纍計計Root Cause1臟污100072.4%72.4%1.UX150材料分條后,未及時用PE保護膜包好,作防塵動作.2.機台和工作桌面清潔度不夠,造成表面污染.3.作業人員手套破損臟污,汗漬沾到產品上.100012410054535072.4%81.4%88.6%92.5%96.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印折痕背膠接頭0200400600800100012000.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate2殘膠1249.0%81.4%1主要是因

10、為衝型后,將產品收成卷材進行撕保護膜時,膠帶上的藍色離型膜被擠壓移位和脫落,造成產品與產品粘在一起形成殘膠.3溢膠1007.2%88.6%主要是因為在機衝型時,其定位塊的兩邊擋牆磨損,定位偏移,造成沖型刀口切到膠帶而產生溢膠.4指甲印543.9%92.5%1.在衝型后因有部份無法收卷用機台撕取保護膜,改用手工撕膜,在手工撕膜過程中,作業員撕取方式不正確,造成指甲印和折痕.2.在撕膜后,整理清除廢料時,作業員用手彎折產品進行彈廢料的方式不對,造成.5折痕533.8%96.4%6背膠接頭503.6%100.0%此不良因為UX150原材是1000M/卷,而寺岡7641膠帶原廠是50M/卷,所以在貼合

11、時每50M就會有一個接頭產生.789101112131415Total13811包包裝裝站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause123456789101112131415Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause1背膠偏位327.3%27.

12、3%2離型膜移位218.2%45.5%32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%

13、100.0%78910678910Total111站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause1234567891011121314Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate15Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause11.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗漬沾到產

14、品上.3.手套臟污未及時更換213456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause12345678910111213

15、1415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause1背膠偏位327.3%27.3%32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyD

16、efective Rate2離型膜移位218.2%45.5%3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%100.0%789101112131415Total111站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause12345678910111213Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1415Total00站站DefectiveD

17、efective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量

18、比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot No.Total 良良品品數數1st Pass Yield(直直通通率率)Final Yield1926392.93%98.68%19263100.00%100.00%84898.71%99.76%100.00%100.00%100.00%100.00%100.00%100.00%1

19、00.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%84891.72%98.45%Corrective ActionDue dayOwner1.后續要求,UX150原材在廠商處分條后,就必須立即用PE膜進行包裝防護,到生產上線時才能折除.2.對於生產機台和工作台面,要求每2小時進行一次清潔擦拭.3.作業人員的手套要求每天更換2次.2009.12.24周旭/張紅耀Remarks : Please fill white box only.Root Cause1.UX150材料分條后,未及時用PE保護膜包好,作防塵動作.2.機台和工作桌面清潔

20、度不夠,造成表面污染.3.作業人員手套破損臟污,汗漬沾到產品上.100012410054535072.4%81.4%88.6%92.5%96.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印折痕背膠接頭0200400600800100012000.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate后續在模切機上改裝傳送皮帶,取消保護膜連衝收卷的作業方式,將產品衝成全斷一片片的向后送料.可防止離型膜移位脫落,所造成的殘膠.2009.12.24周旭/張紅耀衝型送料的定位治具,要求每2H時,定時進行一次點檢確認其擋牆磨

21、損程度,預 防背膠衝型偏位所造成的溢膠不良.2009.12.24周旭/張紅耀1.要求所有接觸產品的作業人員,將指甲剪短至不會直接碰到產品為標準.2.若需手工撕膜時,要求作業人員撕一片放一片,不準手上拿著多片進行撕膜.3.清除廢料時,不準用手彎折產品進行彈廢料的作業同.4.拿放整壘產品時,要求用雙手托住,嚴禁用單手用力拿放產品.2009.12.24周旭/張紅耀2009.12.24周旭/張紅耀此不良暫無可解決的方法.1主要是因為衝型后,將產品收成卷材進行撕保護膜時,膠帶上的藍色離型膜被擠壓移位和脫落,造成產品與產品粘在一起形成殘膠.主要是因為在機衝型時,其定位塊的兩邊擋牆磨損,定位偏移,造成沖型刀

22、口切到膠帶而產生溢膠.1.在衝型后因有部份無法收卷用機台撕取保護膜,改用手工撕膜,在手工撕膜過程中,作業員撕取方式不正確,造成指甲印和折痕.2.在撕膜后,整理清除廢料時,作業員用手彎折產品進行彈廢料的方式不對,造成.此不良因為UX150原材是1000M/卷,而寺岡7641膠帶原廠是50M/卷,所以在貼合時每50M就會有一個接頭產生.Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective A

23、ctionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot

24、CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwner12.24Root Cause1.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗漬沾到產品上.3.手套臟污未及時更換1Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pa

25、reto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Par

26、eto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0

27、%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseDaily Yield ReportPart No.Ma

28、terial生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1背膠,沖型，撕膜15400153109022貼膠QC全檢13410127077031433包裝1326713267004成品檢驗1760172238135678910Total154008311582.Process Defective Description In Detail 背背膠膠, ,沖沖型型，撕撕膜膜站站DefectiveDefec

29、tive DetailsDetailsNo不不良良現現象象數數量量比比率率纍纍計計Root Cause1背膠接頭5561.1%61.1%2溢膠1516.7%77.8%3背膠偏移1011.1%88.9%4指甲印33.3%92.2%5折痕33.3%95.6%6髒污22.2%97.8%551510332261.1%77.8%88.9%92.2%95.6%97.8%100.0%Defective Pareto Chart 背膠接頭溢膠背膠偏移指甲印折痕髒污毛屑01020304050600.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate7毛屑22.2

30、%100.0%89101112131415Total901貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause1臟污45064.0%64.0%2殘膠11015.6%79.7%3背膠接頭527.4%87.1%4折痕415.8%92.9%5溢膠284.0%96.9%6指甲印223.1%100.0%789101112131415Total7031包包裝裝站站DefectiveDefective DetailsDetails4501105241282264.0%79.7%87.1%92.9%96.9%100.0%De

31、fective Pareto Chart 臟污殘膠背膠接頭折痕溢膠指甲印01002003004005000.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause12345678910678910Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65

32、.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause1背膠偏位1950.0%50.0%2孔內廢料未清除615.8%65.8%3破損615.8%81.6%4殘膠37.9%89.5%5指甲印25.3%94.7%6折痕12.6%97.4%7背膠接頭12.6%100.0%89101112131415Total381站站DefectiveDef

33、ective DetailsDetailsNo不良現象數量比率纍計Root Cause11.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗漬沾到產品上.3.手套臟污未及時更換21345Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25

34、.0%50.0%75.0%100.0%Defective QtyDefective Rate6789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Ca

35、use1背膠偏位327.3%27.3%2離型膜移位218.2%45.5%3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%100.0%789101112131415Total111站站DefectiveDefective DetailsDetails32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective P

36、areto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pare

37、to Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot

38、 No.Total 良良品品數數1st Pass Yield(直直通通率率)Final Yield1531299.42%99.43%1326794.76%98.93%13267100.00%100.00%174797.84%99.26%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%174792.17%97.64%Corrective ActionDue dayOwnerRemarks : Please fill white box only.Root Cause551510

39、332261.1%77.8%88.9%92.2%95.6%97.8%100.0%Defective Pareto Chart 背膠接頭溢膠背膠偏移指甲印折痕髒污毛屑01020304050600.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot Cause4501105241282264.0%79.7%87.1%92.9%96.9%100.0%Defective Pareto Chart 臟污殘膠背膠接頭折痕溢膠指甲印01002003004005000.0%25.0%50.0%7

40、5.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defectiv

41、e QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwner12.241966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause1.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗漬沾到產品上.3.手套

42、臟污未及時更換1Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot Cause32221127.3%45.5%63.6%81.8%90.9

43、%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0

44、%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDaily Yi

45、eld ReportPart No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1貼膠QC全檢869080106801202包裝85708570003成品檢驗5805746145678910Total86906861212.Process Defective Description In Detail 貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDe

46、tailsNo不不良良現現象象數數量量比比率率纍纍計計Root Cause1臟污40058.8%58.8%原材料，生產過程膠套汗印2殘膠16023.5%82.4%收卷料，離型膜移位3溢膠527.6%90.0%原材料，背膠溢膠4指甲印314.6%94.6%有部份試模產品需手撕離型膜5背膠接頭192.8%97.4%50米一接頭6折痕182.6%100.0%原材料卷料裏面接頭處1-2張產品4001605231191858.8%82.4%90.0%94.6%97.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印背膠接頭折痕01002003004005000.0%25.0

47、%50.0%75.0%100.0%Defective QtyDefective Rate789101112131415Total6801包包裝裝站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量

48、比率纍計Root Cause1孔內廢料未清除350.0%50.0%2離型膜移位233.3%83.3%3破損116.7%100.0%45678910678910Total61站站DefectiveDefective DetailsDetails32150.0%83.3%100.0%Defective Pareto Chart 孔內廢料未清除離型膜移位破損012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%D

49、efective QtyDefective RateNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause12345678Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%De

50、fective QtyDefective Rate9101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0

51、%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective

52、 QtyDefective RateNo不良現象數量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective

53、 QtyDefective Rate101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現象數量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot No.Total 良良品品數數1st Pass Yield(直直通通率率)Final Yield857092.17%98.6

54、2%8570100.00%100.00%57998.97%99.83%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%57991.22%98.45%Corrective ActionDue dayOwner勤換膠套減少臟污改換 收料機人工貼膠無法避免有貼斜現象材料固定尺寸無法改變無法改變Remarks : Please fill white box only.Root Cause原材料，生產過程膠套汗印收卷料，離型膜移位原材料，背膠溢膠有部份試模產

55、品需手撕離型膜50米一接頭原材料卷料裏面接頭處1-2張產品4001605231191858.8%82.4%90.0%94.6%97.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印背膠接頭折痕01002003004005000.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDef

56、ective RateCorrective ActionDue dayOwnerRoot Cause32150.0%83.3%100.0%Defective Pareto Chart 孔內廢料未清除離型膜移位破損012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective Actio

57、nDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%

58、25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseDefective Pareto Chart 00.20.

59、40.60.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%De

60、fective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDaily Yield ReportPart No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQt