工程空压机安装施工方案

1、Wewillcontinue toimprovethe compa ny's inter nalcontrol system,and steady improvement in a bility tomanag e and control, optimizebusi ness processes,toe nsuresmooth pr ocesses, re sponsibilitie s in place ;to further strengthe n inter nal control s,play acontr olpostindepe ndentoversig htrole of

2、evaluation com plyingwit h third -party responsi bility; to a ctively make use of internala udit tools detect potentialma nagement,streamli ne,sta ndar dize relatedtra nsactions,strengt hening operations inaccorda nce wit h law.Dee pening the i nformation ma nagementtoe nsurefullcommuni cation "

3、;zeroresistance".o constantly perfect ERP ,and BFS+, andPI,a nd MIS,andSCM,i nformation system basedconstr uction,fulli ntegrationi nformation sy stem, achi eved informati on resour ces shared; to expand Portal systemapplicationofbreadtha nd depth,play informationsystem on ent erprise ofAssista

4、nt rol e;to perfectdai ly run mainte nance operati onofrecords,prom ote problemreasonsanalysi sand systemhandover;to strengtheni ng BFS+,a nd ERP,and SCM, te chnol ogyapplication oftraining, improve employee s applicati on i nformation system ofcapa cityand level. Humanisti ccare to ensure "zer

5、o."Tostrengtheni ng Huma nities care ,continues tofostercompanywind clear,a nd g as are, andheartShunofcult ure atmospherestrengtheni ng lovehelpe d trappe d, caredifficult em ployee s; carrie doutstyle activitie s, richempl oyees life;stre ngthe ninghealth a nd la bour prote ction, organi zati

6、on career health medical, controlcare er against; continuesto impl ementation psy chologicalwarni ng preve ntion system,training employee shealt hofcharacter,a nd stable of mood a nd e nterpri singofattitude,create d friendlyfraternityof Humanitiesenvironment. ostre ngthe n riskmanageme nt,ensure th

7、at thebusiness of"zero risk". To strengthened busine ss pl ansma nagement, will busine ss busi ness planscoverto alllev el,e nsure the businessca ncontrol i ncontrol;t o close concer n financial,and coalele ctric li nkage, andenergy-savi ng scheduling , national policy tre nds,strengtheni

8、ngtrack, active shoul d;to impleme ntation State-ow ned assets met hod,furtherspe cification busine ss fina ncial ma nagement;t o perfectriskt ube control system,achieve d riskrecogniti on,a ndmeasure, a nd assessme nt,and report,and controlfeedba ck ofclosed ri ng management , improve risk preventi

9、 on ca pacity.o furtherstandar dizetradi ng,and strivetoachieve "accordingto la w,sta ndardizeand fair." Innovation ofperformancema nagement,toe nsure that potentialemployees "zer o fly".T o strengt hen performance management, process control,e nha nceemploye e evaluati on and le

10、vel sofeffectivecommunication toim proveperforma nce ma nagement. ofurtherquantifyand refineempl oyee standards.Work,fullplayparty, a nd bra nch,and members i n "five type Enterpri se" constructioni n the ofcore rol e,and fightingfortressrole andpi oneermodel ole; to continues to stre ngth

11、ening"four工程空压机安装、压缩空气管道系统施工方案一、编制依据：1 、压力管道安全管理与监察规定及解析<劳部发（1996） 140 号 >2、机械设备安装工程施工及验收规范GB502313、压缩机、风机、泵安装工程施工及验收规范GB502754、工业金属管道工程施工及验收规范GB502355、现场设备、工业管道焊接工程施工及验收规范GB502366、工业设备及管道绝热工程工程施工及验收规范GB502647、工业自动化仪表工程施工及验收规范GB500938、建设工程安全生产管理条例中华人民共和国国务院令第393 号9、由业主提供的施工图纸及相关要求。10、国家有关

12、的法律、法规、规定和制度, 本单位相关工程施工经验及综合实力。11、施工现场条件。二、工程概况：本工程为*液压产品生产基地压缩空气系统工程。包括空压机、冷冻干燥装置、压缩空气储罐的安装、压缩空气管道、冷却水管道、污水管道。该工程主要位于105 号建筑二层和地下管沟内。105 号建筑二层内安装有四台空压机，两台冷冻干燥装置，一台压缩空气储罐。 由空压机产生的压缩空气汇集后经过冷冻干燥装置再穿过前后过滤器，从管道送出返到 105 号建筑一层，穿过105 建筑一层后在南侧返到地下管沟，地下管沟内设有支架，经过地下管沟到101 号建筑管道竖井，与德国的Mapress 管道法兰连接，并在地下管沟南侧设有

13、 102 号建筑的预留管，并用法兰盲板封死，压缩空气管道采用无缝钢管并酸洗热镀锌用法兰连接。管中心距本层地面3.5 米。空压机冷却用冷却水系统，此系统从105 号建筑二层的北楼梯间旁预留洞上来后分别送往压缩机冷却，冷却后沿管道返回一层到冷却塔，该系统采用无缝钢管焊接，管中心距本层地面 3.5 米。污水系统：由各个空压机、冷冻干燥装置产生的污水汇集后管道沿地平敷设排在地漏里。该系统采用无缝钢管焊接。fback boneba ckbone role; tofull stre ngthening membersyouthwork,fullplayyoutsystem.We muststrengthe

14、nsafetymanagement,establish andimprovethe e ducation,supervision,and evaluationoconscienti ously sumupthe Olympic securitycontrol s,pr omoting i ntegratedmanagemeclearlyfeelt hepulseofthe XX pow ergenerationcompa nyto flourish,tomoreclearlyhearXX powerge neration companies mature asymmetrybreathing.

15、 Recalli ng past主要工程量序 号名称规格数量单位材 质备注压缩空气系统1变径DN200*1001个2无缝钢管D219*6205米203无缝钢管D108*428米20PN1.6MPa4盲板DN2005个590度弯头DN10014个690度弯头DN20013个745度弯头DN2001个8不锈钢碟阀DTD371F-16P DN200 PN1.6MPa6个9气体过滤器4个10无缝钢管D159*4.523米201190度弯头DN1506个12不锈钢碟阀DTD371F-16P DN150 PN1.6MPa6个13不锈钢电动碟阀DTD371F-16 DN150 PN1.6MPa3个14无缝钢

16、管D89*44米201590度弯头DN802个16不锈钢碟阀DTD371F-16P DN80 PN1.6MPa1个17不锈钢碟阀DTD371F-16P DN100 PN1.6MPa5个18不锈钢球阀DN152个19无缝钢管D18*312米2020压力表及压力表阀Y-1500-1.6MPa2个21压力开关2个Wel -L-th cs - e a c - syse saive -I- ag a - urss. sucss .l.tofurt -e gt -t l- cst - deesg l elato.-； - ilkseer lu - tol.e eiage stealetaae e aats

17、tre.e get -d. ie e -g -gemetou l cL- e ersldt-e - ea s a-. - a Msr c l eg r-foa-s tec ev- - esese - - xaPrtlsem.w-e-ept - - tst eesse -c .- ateaa- -te e -ryrye ae-egg BFe mga- -g-v ele .laa-syec -ael Hu a -cet u e-egte g Hu -e a c-e-se c a -，.a a e a u e a s esegte g ll-a - a -c -y a- u sl-s cee-et

18、gt -.l.ataeea- -l c ag-ea-clg-c agev - se a g emlyal -aaetle -g-ue c a-el-ae-H-e - etg -kageesett tses e-k ste gs- ss a gee lu- ss- e a - leuu>ec ccse e -a -l kge eeg s-g scelg a-l 1 -.seg-e g - ak-v s-e ae as- -u-e sc-t- s- s- agee-c-k u c - sea-vcg-ea u easesae - a-kle g agee- v-kc a-yu-e sa. -

19、e-a g a-v - a-v - _-glw st a-e aa-c geeu- e-eyeelste ge-mac gecs-elevu-le ee-c ca-e-c ag-e - a- ae-e saa.Wkl l-tya c ae "Ee- se - suc- ce fg-gtl ae le -c-e -i. lecdee.s .一22不锈钢球阀DN1001个23减压阀DN15124无缝钢管D45*3.510米25截止阀J41H-16P DN40 PN1.61个26空气压缩机4台27冷冻干燥装置2台28压缩空气储罐1台冷却水系统1无缝钢管D159*4.545米290度弯头D1

20、594个3盲板DN2002个污水系统1无缝钢管D57*3.540米2弯头D18*34个3弯头D57*3.54个4弯头D25*33个5盲板D57*3.52个四、组织机构、施工部署。1、本工程在项目经理的直接领导下，建立了相应的组织机构，统一指挥施工的全过程, 直至达到100%的质量合格目标，组织机构如下：项目经理：*设备米购张 胡志 兆宏 军-backbone backone-e t oul st-e nghen-g membes youth -I -k -ul play yout """一- n cclplay. lpmet - n the o- - -e -ol

21、 e tm p-ove-n- pen.etC-ng1-r-"-n - o-k e , se nghe n-g on e ntep b-s key l I k o- -ec-ene ss lon-t-e ., A n. ma -an sta b-l-y. Tou- he se nghe n publ c-y a. on, m p-le- e ooe-l、-. We " sengtheey llalaement, _tabls a. mp-v e the ec-on, - pevs-n, an. -la-n- one o- t he t-c saety manaet mecha

22、ni-.，con-n- ou up the pcuccnt-ol s, p- omot-g - n、a- mang-e nt to a hge l eve, hg he .* a h-ge l l o- Lev eopmet ,pl oyes - -，- s ua cal en.a on Ie be 24, theox “l sa boul t-g , at th-s tae o- yea, -eclelaly -ee t he pulse o- the XX po- e .nea- on compa ny to -lus,-mo-e hXX po-e . nea-on ccmpa n mat

23、ue a n.mme. b t-ng Recalng p- oneaothe- acoss a alng a-e enthustc a n. -ul o- cn- - nce F utu-e .eelpmet oppo-tun-te s mo-e ec-tng -ght mo-e sp- Emplooees e us - gehe acoss 2013 ul o- cale ngs a. oppo-tu-t es tociate a g-ee, l o-cs opea-on, ulo- humane cae o- a o-l.ca - po-e ge neat-n cmpay an. - o-

24、k ha.! The ocason o- the Sp-ng -la, my snce-e -s t hat you an. the -»-es o- the sa- -n the ne - a, goo. h-lh, happy, ha ppy安全员*资料员工长材料员技术员质量员成本员预算员Wel -L-th cs - e a c - syse saive -I- ag a - urss. sucss .l.tofurt -e gt -t l- cst - deesg l elato.-； - ilkseer lu - tol.e eiage stealetaae e aatstr

25、e.e get -d. ie e -g -gemetou l cL- e ersldt-e - ea s a-. - a Msr c l eg r-foa-s tec ev- - esese - - xaPrtlsem.w-e-ept - - tst eesse -c .- ateaa- -te e -ryrye ae-egg BFe mga- -g-v ele .laa-syec -ael Hu a -cet u e-egte g Hu -e a c-e-se c a -，.a a e a u e a s esegte g ll-a - a -c -y a- u sl-s cee-et gt

26、 -.l.ataeea- -l c ag-ea-clg-c agev - se a g emlyal -aaetle -g-ue c a-el-ae-H-e - etg -kageesett tses e-k ste gs- ss a gee lu- ss- e a - leuu>ec ccse e -a -l kge eeg s-g scelg a-l 1 -.seg-e g - ak-v s-e ae as- -u-e sc-t- s- s- agee-c-k u c - sea-vcg-ea u easesae - a-kle g agee- v-kc a-yu-e sa. -e-

27、a g a-v - a-v - _-glw st a-e aa-c geeu- e-eyeelste ge-mac gecs-elevu-le ee-c ca-e-c ag-e - a- ae-e saa.Wkl l-tya c ae "Ee- se - suc- ce fg-gtl ae le -c-e -i. lecdee.s .一工程副经理：*后勤付办公室刘2、质量目标：保证工程质量全部合格。工期目标：按合同工期完成全部建设施工任务。现场管理目标：严格施工现场管理，杜绝重大安全事故，不发生火灾。3、劳动力安排工种焊工电工管工起重工力工钳工人数313232五、施工准备1、图纸准备

28、：为了更好的进行施工，施工前要求各施工人员认真熟悉图纸，掌握施工的难 点和重点。2、 技术准备：土建施工过程中，要求土建专业按图纸预留孔洞，技术人员要到现场核实尺寸，避免返工。3、 材料准备：3.1 管材：压缩空气系统采用无缝钢管，并酸洗镀锌法兰连接，冷却水和污水系统采用无缝钢管焊接，管材不得弯曲、锈蚀、无飞刺、重皮及凹凸不平现象，施工前应用钢刷对无缝钢 管进行除锈，并在现场码放整齐。good" lea dershi p constr ucti on, full play levelscadres i n enter prise development in t heWewillco

29、ntinue toimprovethe compa ny's inter nalcontrol system,and steady improvement in a bility tomanag e and control, optimizebusi ness processes,toe nsuresmooth pr ocesses, re sponsibilitie s in place ;to further strengthe n inter nal control s,play acontr olpostindepe nde ntoversig htrole ofevaluat

30、ion com plyingwit h third -party responsi bility; to a ctively make use of internala udit tools detect potentialma nagement,streamli ne,sta ndar dize relatedtra nsactions,strengt hening operations inaccorda nce wit h law.Dee pening the i nformation ma nagementtoe nsurefullcommuni cation "zerore

31、sistance".o constantly perfect ERP ,and BFS+, andPI,a nd MIS,andSCM,i nformation system basedconstr uction,fulli ntegrationi nformation sy stem, achi eved informati on resour ces shared; to expand Portal systemapplicationofbreadtha nd depth,play informationsystem on ent erpriseofAssistantrol e;

32、to perfectdai ly run mainte nance operati onofrecords,prom ote problemreasonsanalysi sand systemhandover;to strengtheni ng BFS+,a nd ERP,and SCM, te chnol ogyapplication oftraining, improve employee s applicati on i nformation system ofcapa cityand level. Humanisti ccare to ensure "zero."T

33、ostrengtheni ng Huma nities care ,continues tofostercompanywind clear,a nd g as are, andheartShunofcult ure atmospherestrengtheni ng lovehelpe d trappe d, caredifficult em ployee s; carrie doutstyle activitie s, richempl oyees life;stre ngthe ninghealth a nd la bour prote ction, organi zation career

34、 health medical, controlcare er against; continuesto impl ementation psy chologicalwarni ng preve ntion system,training em ployee shealt hofcharacter,a nd stable of mood a nd e nterpri singofattitude,create d friendlyfraternityof Humanitiesenvironment. ostre ngthe n riskmanageme nt,ensure that thebu

35、siness of"zero risk". To strengthened busine ss pl ansma nagement, will busine ss busi ness planscoverto alllevel,ensurethe businessca ncontrol i ncontrol;t o close concer n financial,and coalele ctric li nkage, andenergy-savi ng scheduling , national policy tre nds,strengtheni ngtrack, ac

36、tive shoul d;to impleme ntation State-ow ned assets met hod,furtherspe cification busine ss fina ncial ma nagement;t o perfectriskt ube control system,achieve d riskrecogniti on,a ndmeas ure,a nd assessme nt,and report,and controlfeedba ck ofclosed ri ng management , improve risk preventi on ca paci

37、ty.o furtherstandar dizetradi ng,and strivetoachieve "accordingto la w,sta ndardizeand fair." Innovation ofperformancema nagement,tonsure that potentialemployees "zero fly".T o strengt hen performance management, process control,e nha nceemploye e evaluati on a ndlevel sofeffecti

38、vecommunication toim proveperforma nce ma nagement. ofurtherquantifyand refineempl oyee standards.Work,fullplayparty, a ndbranch,and members in "five type Enterpri se" constructioni n the ofcore rol e,and fightingfortressrole andpi oneermodelr ole; to continues to stre ngthening"four3

39、.2 管件：要求表面平整、无角度不标准缺陷。并在现场码放整齐。3.3 阀门：采用德国欧文托普的阀门，铸造规矩，无毛刺、裂纹，开关灵活严密，丝扣无损伤，直度和角度正确，强度符合要求，手轮无损伤。施工前应进行试压。3.4 附属装置：前，后置过滤器，压缩空气储罐，应符合设计要求，并有出厂合格证和说明书。3.5 其它材料：型钢、管卡子、螺栓、螺母、衬垫、垫圈、电气焊条等，选用符合标准要求。4、 主要机具：4.1 机具：吊车、钢丝绳、倒链、砂轮锯、套丝机、电焊机、气焊机。4.2 工具：管钳，压力案，台虎钳，气焊工具，手锯，活板子。4.3 其它：水平尺，钢卷尺，线坠，小线等。5、 作业条件：5.1 位于地

40、沟内的干管安装，应在清理好地沟，安装好支架未盖沟盖板前安装。5.2 架空的干管安装，应在喜力得公司做好吊架后进行安装。六主要施工方法施工顺序：施工准备f设备就位f清理管道f压缩空气管道预制，冷却水、污水管道焊接-压缩空气管道酸洗镀锌，冷却水、污水管道刷漆图色-压缩空气管道法兰安装f附属装置安装-试压清扫冲洗f防腐保温f调试验收施工方法：1 、空压机，冷冻干燥机，贮气罐的就位。首先沿105 号建筑二层的外墙搭设平台，平台要牢固，并放置滚杠，用钢丝绳在吊装位置将设备捆好，用50T 的吊车将设备吊起，放置在搭设平台的滚杆上。倒链的一端固定在105 建筑顶层的吊装孔上，另一端挂在装备的吊装位置，拉倒链

41、，让设备沿滚杆滑动，按图纸的安装位置要求，将设备滑到指定的基础位置，并用膨胀螺栓固定好。2、压缩空气管道的安装。断管：由于压缩空气管道要酸洗镀锌，首先应根据现场测绘草图，在选好的管材上画线，按线断管。断管采用砂轮或手锯断管。用砂轮锯断管：应将管材放在砂轮锯钳上，对准画线卡牢，进行断管时压手柄用力要均匀，不要用力过猛，断管后要将管口断面的铁沫、毛刺清除干净。fback boneba ckbone role; t ofull stre ngthening membersyouthwork,fullplayyout hempl oyeesi n company developmenti n the

42、offorcerol e; to im provei nde pendent Commissionagainst corruptionw ork level,stre ngthe ning on e nterprise businesskeyli nk ofeffectivene ssmonitore d. ,A nd ma intain sta bility. To furt herstre ngthe n publi cityand educati on,im prove theoveralllegalsystem.We muststrengthensafetymanagement,est

43、ablish andimprov ethe e ducation,supervi sion,and evaluationas oneoft he traffic safety management mechanism.oconscienti ously sum upthe Olympic securitycontrols,pr omoting i ntegratedmanagementto a higherl evel, hig hersta ndar ds,a higherl evelofdev elopment.Employees,todayi s lunarcal endaronDece

44、mber24,the ox Bellis a bouttoring,atthis time ofyear,weclearlyfeelt hepulse ofthe XX pow ergenerationcompa nyto flourish,tomore clearly hearXX powerge neration compa nies mature a nd symmetrybreathing. Recalli ng past oneanother acrossa raili ng, weare e nthusiastica ndfull ofconfidence. F uturedeve

45、lopmento pportunitie s,we moreexciting fightmorespirited.Employees,let us togetheracross2013 fullofchalle ngesand opportuniti es,to create agreen,l ow-cost operati on,full of humane careof aworld-cla ss powerge neration companyand w ork hard!T heoccasi on oftheSpri ng Festival,mysincere wish t hatyo

46、u a ndthe familiesofthe staffin thenewyear,good healt h,ha ppy,ha ppygood" lea dershi p constr ucti on, full play levelscadres i n enter prise development in t heWewillcontinue toimprovethe compa ny's inter nalcontrol system,and steady improvement in a bility tomanag e and control, optimize

47、busi ness processes,toe nsuresmooth pr ocesses, re sponsibilitie s in place ;to further strengthe n inter nal control s,play acontr olpostindepe nde ntoversig htrole ofevaluation com plyingwit h third -party responsi bility; to a ctively make use of internala udit tools detect potentialma nagement,s

48、treamli ne,sta ndar dize relatedtra nsactions,strengt hening operations inaccorda nce wit h law.Dee pening the i nformation ma nagementtoe nsurefullcommuni cation "zeroresistance".To constantlyperfectERP,and BFS+, andPI,a nd MIS,andSCM,i nformation system basedconstr uction,fulli ntegratio

49、ni nformation sy stem, achi eved informati on resour ces shared; to expand Portal systemapplicationofbreadtha nd depth,play informationsystem on ent erpriseofAssistantrol e;to perfectdai ly run mainte nance operati onofrecords,prom ote problemreasonsanalysi sand systemhandover;to strengtheni ng BFS+

50、,a nd ERP,and SCM, te chnol ogyapplication oftraining, improve employee s applicati on i nformation system ofcapa cityand level. Humanisti ccare to ensure "zero."Tostrengtheni ng Huma nities care ,continues tofostercompanywind clear,a nd g as are, andheartShunofcult ure atmospherestrengthe

51、ni ng lovehelpe d trappe d, caredifficult em ployee s; carrie doutstyle activitie s, richempl oyees life;stre ngthe ninghealth a nd la bour prote ction, organi zation career health medical, controlcare er against; continuesto impl ementation psy chologicalwarni ng preve ntion system,training em ploy

52、ee shealt hofcharacter,a nd stable of mood a nd e nterpri singofattitude,create d friendlyfraternityof Humanitiesenvironment. ostre ngthe n riskmanageme nt,ensure that thebusiness of"zero risk". To strengthened busine ss pl ansma nagement, will busine ss busi ness planscoverto alllevel,ens

53、urethe businessca ncontrol i ncontrol;t o close concer n financial,and coalele ctric li nkage, andenergy-savi ng scheduling , national policy tre nds,strengtheni ngtrack, active shoul d;to impleme ntation State-ow ned assets met hod,furtherspe cification busine ss fina ncial ma nagement;t o perfectr

54、iskt ube control system,achieve d riskrecogniti on,a nd measure,a nd assessme nt,and report,and controlfeedba ck ofclosed ri ng management , improve risk preventi on ca pacity.o furtherstandar dizetradi ng,and strivetoachieve "accordingto la w,sta ndardizeand fair." Innovation ofperformanc

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