泡棉材料PORON-手机应用精品PPT课件

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2、InoacCorporation罗杰斯井上罗杰斯井上高性能泡沫产品高性能泡沫产品典型应用包括典型应用包括: :手持电子设备，鞋类和足部护理,健康护理产品，印刷和汽车 衬垫，航空和公共交通应用PORON 聚氨酯和 & BISCO 硅胶高性能聚氨聚氨酯酯泡沫什么是什么是 PORON 聚氨聚氨酯酯泡沫泡沫机械发泡技术 没有化学发泡剂开孔,性能持久耐高温环保PORON的特性抗压缩形变抗压缩形变PORON 聚氨酯聚氨酯PE 泡绵泡绵200X 放大抗压缩形变测试179 周周 / 3.4年年测试B结果PORON在不同温度下对多种材料应力松弛测试应力松弛测试压缩率压缩率 模切加工模切加工Mag 50 xMag

3、 60 xPORON Soft Seal聚氨酯竞争对手聚丙稀(PP)泡沫永久性的塌陷: 压力大于承受点直边& 干净的切口长期密封性长期密封性PORON Soft Seal Polypropylene 35mm3mm3mm45mm压缩率30%时带胶的PORON“灰尘”透明板长期密封性测试长期密封性测试试验结果显示了泡棉材料抗压缩形变指标的重要性以及与密封效果之间的关系同为1.0mm厚的两种泡棉试样单面附胶固定在两块玻璃板间，压缩比为30%。 整个装置与淀粉混合，放入密封袋静置7天后翻滚5分钟完成第一个测试周期，持续室验直至垫圈框内明显出现淀粉颗粒为止。右图是聚丙烯(PP)泡棉在1个周期后的结果。

4、左图是聚氨酯PORON Soft Seal 15-06039在3个周期后的试验结果。显而易见，PORON聚氨酯泡棉防尘能力出众。PET (0.050 mm)PORON 泡沫泡沫 (0.95 mm)1mm PORON 产品产品PET加强膜加强膜用于浇铸薄/软的材料聚酯薄膜 (0.05mm)易于操作和加工 更少的破损 提高良率 易上胶产品配方产品配方Extra SoftVery Firm15 923040506041Very SoftSoftFirmHigher Sealing手机常用的级别手机常用的级别： 15, 92, 30Soft Seal配方配方- - 系列系列15- Soft Seal9

5、2- Extra Soft-Slow Rebound30- Very Soft40- Soft41- Soft-Enhanced Sealability50- Firm60- Very Firm密度密度6 - 30 pcf100 480 kg/m3厚度厚度012 - 500 mils0.3mm 12.7mm 颜色颜色&是否带是否带PET04- Black 90- Soft Seal GrayP- PET Support4701-92-12020-04P产品描述产品描述市场代码市场代码 4701 General - Resilient4790 General Slow Rebound产产品列表品

6、列表网址链接手机中的手机中的应应用用闪光灯垫圈FPC压合连接器压合侧键元器件支撑插孔密封马达减震遮光内置天线衬垫 15 92 30 15 92 30 92 30 92 30 92 30扬声器垫圈LCD衬垫小屏幕衬垫电池衬垫听筒垫圈扣合力 LCD垫圈扣合力在0.07N/mm2左右，其他应用需视具体要求而定，一般应大于该值压缩比 建议在3080%之间 间隙(Gap)公差填隙方案填隙方案 (Gap Filling)填隙计算表填隙计算表(Gap Filling Table)Final Thickness (mm) CFD (N/mm2)Deflection (%) Original Thickness

7、 (mm)PORON Material Description0.130.4841830.7515-06030 P0.150.1806700.5092-09020 P0.2459800.7515-06030 P0.3296700.5092-12020 P0.4834851.0015-06039 P0.200.0421600.5092-09020 P0.0591730.7515-06030 P0.0702600.5092-12020 P0.1401801.0015-06039 P0.1620730.7592-09030 P0.2577330.3092-30012 P0.3394730.7592-

8、12030 P0.3897801.0092-09039 P0.300.0101400.5092-09020 P0.0126600.7515-06030 P0.0168400.5092-12020 P0.0321600.7592-09030 P0.0322701.0015-06039 P0.0538600.7592-12030 P0.0697701.0092-09039 P0.1204701.0092-12039 P0.1441701.0092-15039 P0.1516430.5392-25021 P0.2050761.2492-12049 P0.2231510.6192-25024 P0.2

9、554801.5092-12059 P0.4350620.7992-25031 P0.400.0055200.5092-09020 P0.0059470.7515-06030 P0.0099200.5092-12020 P0.0141470.7592-09030 P0.0144601.0015-06039 P0.0218470.7592-12030 P0.0272601.0092-09039 P0.0410601.0092-12039 P0.0423601.0092-15039 P0.0603681.2492-12049 P0.0731250.5392-25021 P0.0954340.619

10、2-25024 P0.0964731.5092-12059 P0.1467490.7992-25031 P0.5290621.0492-25041 PFinal Thickness (mm) CFD (N/mm2)Deflection (%) Original Thickness (mm)PORON Material Description0.600.0027200.7515-06030 P0.0065401.0015-06039 P0.0069200.7592-09030 P0.0108200.7592-12030 P0.0108401.0092-09039 P0.0124401.0092-

11、15039 P0.0150401.0092-12039 P0.0163521.2492-12049 P0.0307601.5092-12059 P0.0633240.7992-25031 P0.1123421.0492-25041 P0.2108360.9430-25037 P0.2963501.1930-25047 P0.700.001870.7515-06030 P0.0050301.0015-06039 P0.0085301.0092-09039 P0.0094301.0092-15039 P0.0115301.0092-12039 P0.0118441.2492-12049 P0.01

12、73110.7992-25031 P0.0223531.5092-12059 P0.0817331.0492-25041 P0.1603260.9430-25037 P0.1860411.1930-25047 P0.2522571.6330-20064 P0.800.0041201.0015-06039 P0.0072201.0092-09039 P0.0076201.0092-15039 P0.0091201.0092-12039 P0.0094150.9430-25037 P0.0100351.2492-12049 P0.0173471.5092-12059 P0.0648231.0492

13、-25041 P0.1405331.1930-25047 P0.1815511.6330-20064 P0.900.0076271.2492-12049 P0.0146401.5092-12059 P0.0475131.0492-25041 P0.1118241.1930-25047 P0.1482451.6330-20064 P1.000.0065191.2492-12049 P0.0124331.5092-12059 P0.0874161.1930-25047 P0.1186391.6330-20064 P1.100.0111271.5092-12059 P0.1018331.6330-2

14、0064 P1.200.0099201.5092-12059 P0.0894261.6330-20064 P1.300.0087131.5092-12059 P0.0776201.6330-20064 P1.400.0576141.6330-20064 P0.500.0038330.7515-06030 P0.0089501.0015-06039 P0.0092330.7592-09030 P0.0141330.7592-12030 P0.0152501.0092-09039 P0.0194501.0092-15039 P0.0216501.0092-12039 P0.0277601.2492

15、-12049 P0.0512671.5092-12059 P0.0614180.6192-25024 P0.0884370.7992-25031 P0.1915521.0492-25041 P0.3167470.9430-25037 P0.6627581.1930-25047 P网址链接液液晶晶屏屏幕幕/低低扣扣合合力力选选材材(CFD 10psi or 0.069N/mm )扣合力高中低扣扣合合力力 (N/mm), 压压缩缩率率厚厚度度最最终终厚厚度度 - 泡泡沫沫PORON 级级别别(mm)0.14mm0.15mm0.18mm0.20mm0.25mm0.30mm0.40mm0.50mm15

16、-06021 P0.530.069, 74% 0.048, 72% 0.021, 66% 0.014, 62%15-06030 P0.750.059, 73% 0.024, 67%92-09020 P0.500.069, 64% 0.042, 60% 0.017, 50% 0.010, 40%92-09030 P0.750.063, 67% 0.032, 60%92-09039 P1.000.070, 70% 0.027, 60%92-12020 P0.500.070, 60% 0.029, 50% 0.017, 40%92-12030 P0.750.054, 60% 0.022, 47%92-12039 P1.000.040, 60% 0.021, 50%92-12049 P1.250.060, 68% 0.028, 60%92-12059 P1.500.051, 67%92-15039 P1.000.042, 60% 0.019, 50%92-25021 P0.530.331, 53% 0.152, 43%92-25031 P0.790.157, 49% 0.091, 36%计计算算最最终终厚厚度度时时需需考考虑虑装装配配公公差差 常用级别LCD垫垫圈圈选选材方案材方案新产品新产品PORON Soft Seal密度6pcf, 3个厚度：0.5, 0.75 &1.0mm可