质量控制手册

1、/质 量.LANGSEN-A0102013-03-20 Mar.20,2013受 控 本 CONTROLLED COPY非受控本 UNCONTROLLED COPY文件号 DOCUMENT NO修订号 REV. NO日 期 DATE类 别 TYPE手册编号 MANUAL NO.控 制 手 册用于按照 ASME 第 VIII 卷第1分册进行车间生产的压力容器和部件QUALITY CONTROL MANUAL FORSHOP CONSTRUCTION OF PRESSURE VESSELS AND PARTS INACCORDANCE WITH ASME CODE SECTION VIII, DI

2、VISION 1生效日期： 2013 年3 月20日上海E朗FFE森CTI热VED工AT设E:M备ar.2有0,2限013公司Shanghai Langsen Thermal Equipment Co., Ltd 上海市嘉定工业区朱桥世盛路760号，邮编201815No.760,Shisheng Road, Jiading Industrial Zone, Jiading District, Shanghai201815,P.R.China质量控制手册 QUALITY CONTROL MANUAL总经理授权声明 STATEMENT OF AUTHORITY章号 Section No. 修订号

3、Rev. No.共 1 页 PageA0第 1 页1 of 1/.总经理授权声明为制造 ASME 规范项目，根据“ASME”锅炉和压力容器规范第卷第 1分册的要求，制订并贯彻这套质量控制体系。质检经理负责建立质控体系，编制并维护质控手册，以确保质控体系的有效运转。所有参与 ASME 压力容器质量活动的人员必须熟知本手册中与本部门和本人有关的各项规定，并认真执行。授权质检经理鉴定质量管理中的问题，并授权他着手处理，提出建议或提供解决问题的办法以及核实实施情况，他将向我报告质控系统的状况和效能。质检经理与其它部门的负责人之间发生任何分歧， 将由本人通过全面考虑 ASME 规范和设STATEMENT

4、 OF AUTHORITYIn order to construct ASME Code Items,this Quality Control System has beenestablished and will be maintained based onthe requirements of the ASME Boiler &Pressure Vessel Code Section VIII, Division 1.The Quality Manager is assigned theresponsibility of establishing a Quality ControlSyst

5、em, for preparing and maintaining theQuality Control Manual and for ensuring theeffective execution of the System.All persons performing activities affectingthe quality of ASME Code Items shallunderstand and implement the specificprovisions of the Quality Control Manual.The Quality Manager is giveno

6、rganizational freedom and the responsibilityand authority to identify any quality controlproblems and to initiate, recommend or providesolutions as well as to verify theimplementation of solutions. He shall report thestatus and effectiveness of the Quality ControlSystem to me.Any conflict between th

7、e Quality Manager计要求以及质控手册予以仲裁。质量控制手册的中文版，同样是质量控制体and other Managers shall be resolved by me,considering completely the ASME Coderequirements, design justification and this系的执行文本。但中文与英文如有差异，须以英文本为准。Quality Control Manual.The Chinese translation of this QualityControl Manual may be used forimplementa

8、tion of the Quality Control System.However, in event of a dispute regardingdifferences in interpretation between theEnglish text and Chinese translation of Manual,the English text shall take precedence.General Manager:_Date:_质量控制手册 QUALITY CONTROL MANUAL总目录TABLE OF CONTENTS章号Section NoABC标 题Title封面C

9、over Sheet总经理授权声明Statement of Authority总目录Table of Contents定义和缩略语 Definitions and Abbreviations章号 Section No. 修订号 Rev. No.共 1 页 Page修订号Rev. No.0000B0第 1 页1 of 1日期Date2013-03-202013-03-202013-03-202013-03-20/.12345678910111213质控体系的建立和维护Establishment and Maintenance of QC System组织机构及其职责权限Organization,

10、 Authority and Responsibility图纸，设计计算和规程管理Drawings, Design Calculations and SpecificationControl材料管理Material Control检验、试验和检查管理Examination, Test and Inspection Control不一致品管理Control of Nonconformities焊接管理Welding Control无损检测Nondestructive Examination热处理Heat Treatment测量和试验装置仪器的校验Calibration of Measuremen

11、t and Test Equipment记录保持Record Retention授权检查Authorized Inspector样表Sample Forms00000000000002013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-202013-03-20编制人：Prepared by:批准人：Approved by:AI 认可：Accepted by AI:日 期: 年 月 日Date:日 期: 年 月 日D

12、ate:日 期: 年 月 日Date:定 义质量控制手册QUALITY CONTROL MANUAL定义和缩略语DEFINITIONS AND ABBREVIATIONS DEFINITIONS章号 Section No.修订号 Rev. No.共 3 页 PageC0第 1 页1 of 3规范ASME 锅炉和压力容器规范第 VIII 卷第1分 册及规范的有关卷本。规范项目是指按规范进行制造， 检查和评审的压力容器、容器部件和材料。CodeThe ASME Boiler and Pressure Vessel CodeSection VIII, Division 1 and reference

13、d CodeSections.Code ItemsGeneral term for pressure vessels, pressurevessel parts and materials, which areconstructed in accordance with the Code./.授权检验师长期受雇于由 ASME 委托并授权的检验机 构，即美国的州或市、加拿大的省的检验机构， 授权压力容器保险的保险公司的检验师， 持有美 国 锅 炉 压 力 容 器 检 验 师 总 部 颁 发 的 带 有 Endorsement “A的”任命证书。主任授权检验师长期受雇于授权检验机构 (AIA)并持

14、有美国 锅炉及压力容器检验师委员会颁发的带有 B 授权的个人。授权检查代理机构是指根据最先版 QAI- 1的要求， 经 ASME 鉴 定并授权的检验机构，即美国的州或市、加拿大 的省的检验机构， 授权锅炉压力容器保险的保险 公司。第一授权检查代理机构是指和 LANGSEN 签有检验合同并且负有审核 工厂质保手册的职责且显示在 ASME 申请表上的 授权检查代理机构。合格证本名词泛指认可的材料试验报告， 合格证书 以及部件数据报告和其它用于证明符合规范要求的相应表格。Authorized Inspector (AI)An Inspector who is regularly employed b

15、y anASME accredited Authorized Inspection Agencyholding a valid National Board CommissionCard with an A EndorsementAuthorized Inspector Supervisor (AIS)An individual who is regularly employed by anAIA and holding a valid National BoardCommission Card with a B Endorsement.Authorized Inspection Agency

16、 (AIA)An authorized inspection agency accredited bythe ASME in accordance with the requirementsin the latest edition of ASME QAI-1.Authorized Inspection Agency (AIA) ofRecordThe AIA with which LANGSEN has signed anAuthorized Inspection Agreement or Contract,who accepts the QC Manual of LANGSEN andwh

17、ose name shall be indicated on the ASMEApplication for Accreditation/Certification.CertificateGeneral term used for the Certified MaterialTest Report, the Certificate of Compliance, theManufacturers Partial Data Report and theappropriate forms which certify conformancewith the requirements of the Co

18、de.CustomerGeneral term for clients, including owner, user,and users designated agent who orders theCode Items from LANGSEN .买方指客户，包括业主，用户、用户代理商和从LANGSEN 有限公司订购规范项目者。质量控制手册 QUALITY CONTROL MANUAL定义和缩略语 DEFINITIONS AND ABBREVIATIONS章号 Section No. C修订号 Rev. No.共 3 页 Page0第 2 页 2 of 3买方技术要求由买方提供的按照预计操作

19、条件要求而提 出的一套详细的资料， 它将作为规范项目按规范 要求选择材料、设计、制造和规定检验项目提供 充分的依据。不一致品Customers SpecificationA set of documents provided by the Customerwhich sets forth requirements as to theintended operational conditions in such detailas to constitute and provide an adequate basisfor selecting materials, designing, fabri

20、catingand inspecting the Code Items as required bythe Code./.凡有不符合规范的要求、 质量手册和程序要 求的任何文件或工件，都称不一致品。在已经完 成的部件被认为符合规范要求前， 不一致品必须 被更正。协作服务由上海朗森热工设备有限公司以外的协作 单位所承担的与质量控制有关的活动，如设计、 检验或试验等活动。SNT-TC-1A无损检测人员资格与评定推荐大 NT-TC- 1A 的最新版本。供方凡提供给上海朗森热工设备有限公司材料， 零部件的单位。分包商提供服务给上海朗森热工设备有限公司的 公司。焊工泛指手工焊工和焊机操作工。批准对某项文

21、件表示认可和 /或授权认可并予以 贯彻的手续。批准时须签名和注上日期。审查为确定某项工作符合要求， 所采用的核查和 检验的作业。审查时须签名并注上日期。NonconformityA Nonconformity is any condition which doesnot comply with the applicable rules of theCode, this QC Manual or other specifiedrequirements. Nonconformities shall becorrected before the completed component canbe c

22、onsidered to comply with the Code.ServicesActivities related to quality control (such asdesign, examinations or testing) which will beperformed by Subcontractors.SNT-TC-1ARecommended Practice No. SNT-TC-1A(Latest Code accepted Edition and addenda)for Personnel Qualification and Certification inNonde

23、structive Testing.VendorA company providing materials, parts forLANGSEN.SubcontractorA company providing services for LANGSENWelderGeneral term used for a welder and/or weldingoperator.ApprovalThe act of endorsing and/or authorizing, orboth, indicated by signature and date.ReviewThe act of investiga

24、ting and examining toconfirm conformance to the requirementsindicated by signature and date.质量控制手册 QUALITY CONTROL MANUAL定义和缩略语 DEFINITIONS AND ABBREVIATIONS章号 Section No.修订号 Rev. No.共 3 页 PageC0第 2 页3 of 3资格证以签名和日期作证的关于资格、合格性报告的 书面证件。证明上须有签名和签名日期。缩 略 语AI/AIS ： 符合规范定义的授权检验师/主任授权 检验师AIA ：符合规范定义的授权检查机

25、构。CertificationWritten testimony of qualification and reports,indicated by signature and date.ABBREVIATIONSAI/AIS: Authorized Inspector/AuthorizedInspector Supervisor as defined in the Code./.LANGSEN：上海朗森热工设备有限公司NDE：无损检测JIC ： 焊缝识别卡CL：流转卡WPS：焊接工艺规程PQR：焊接工艺评定报告 WPQ/WOPQ：焊工评定/焊接操作工评定RIR：入厂检验报告NB: 锅炉压力容

26、器检验师总部MR：材料请购单PO: 订单MDR：制造商数据报告MPDR：零部件数据报告MTR：材料检验报告MR：物料申请单RT：射线探伤PT：液体渗透探伤NON：不一致品处理通知单注释：在本质控手册中，凡是提到经理时，也将包 括被他所指定的代理人。 经理可以指定人员履行 经理的一些职责并向他汇报， 但相关责任仍由经 理承担。AIA: Authorized Inspection Agency as definedin the Code.LANGSEN: Shanghai Langsen ThermalEquipment Co., LtdNDE: Nondestructive Examinatio

27、n.JIC: Joint Identification Card.CL: Check ListWPS: Welding Procedure Specification.PQR: Procedure Qualification RecordWPQ/WOPQ: Welder PerformanceQualification/ Welding Operator PerformanceQualification.RIR: Receiving Inspection RecordNB: National Board of Boiler and PressureVessel InspectorsMR: Ma

28、terial RequisitionPO: Purchase OrderMDR: Manufacturers Data ReportMPDR: Manufacturers Partial Data ReportMTR: Material Test ReportRT: Radiographic ExaminationPT: Liquid Penetrant ExaminationNON: Notice of NonconformityNote:In this QC Manual whenever a Manager ofDepartment is mentioned it shall also

29、include hisdesignee. Managers of Departments maydesignate persons reporting to him to performsome of his functions; however theresponsibility remains with the DepartmentManagers.质量控制手册QUALITY CONTROL MANUAL质控体系的建立和健全ESTABLISHMENT AND MAINTENANCE OF QC SYSTEM章号 Section No.修订号 Rev. No.共 3 页 Page10第 1

30、页1 of 31 范围本手册规定了公司负责质量的机构及其进行 ASME 规范项目质量控制的程序和方法。本手册适用于按 ASME 规范第卷第1分册 要求(以下简称“规范”)制造的压力容器及零 部件。只要买方合同或监督机构的额外质量要求不与“规范”要求相抵触亦可作为本手册的增补1 SCOPEThis QC Manual stipulates the qualitySystem, procedures and methods of controllingquality in LANGSEN.This QC Manual is provided to be used forpressure vesse

31、ls and their parts constructed inaccordance with requirements of ASME CodeSection VIII Division 1.Additional quality control requirements(such as Customer contract conditions or/.内容。2 手册的编制本手册由质检经理组织编制，公司总经理批 准。作为见证，他们应在“总目录和修改状况” 一章上签字并注明日期。3 质控体系的健全3.1 质检经理应对质控体系的健全负责。3.2 遇下列情况之一,质检经理应修订本手册.3.2.1

32、ASME 规范版本以及其它与规范相关的标 准的修改。也就是，在收到规范新的版本以后， 且应在新版本发行6个月以内，质检经理应审阅 任何改变并填写“规范新版本阅读核对表 (表 1- 1)”， 以修订质量控制手册相关部分；3.2.2公司组织机构和职责变化；3.2.3质控体系的改进。3.3 质检经理应对中文本 (供那些不能领会英文 本的员工使用)译文的准确性负责。requirements of jurisdictional authorities) shallbe regarded as an addendum to this QC Manualbut shall not conflict with

33、 the requirements of theCode.2 PREPARATION OF QC MANUALThis manual is prepared by the QualityManager and approved by the GeneralManager. Preparation and approval shall beindicated by signature and date of the QualityManager and the General Manager on theTABLE OF CONTENTS page.3 MAINTENANCE OF QC SYS

34、TEM3.1 The Quality Manager has responsibility for the maintenance of the QC system.3.2 The Quality Manager shall revise orchange the QC system so as to correspond tothe following:3.2.1 Revisions of the ASME Code Editionand other standards referenced in the Code.(i.e., when a new Edition is received,

35、 it shall bereviewed for any changes.). The QualityManager shall fill out the New Code EditionReview Check List (Form 1-1) within 6 monthsfrom issue date of new Code Edition in order torevise the QC Manual accordingly;3.2.2 Change of Organization and Responsibility.3.2.3 Improvement of the QC system

36、.3.3 The Quality Manager shall be responsible for verifying the accuracy of the Chinese translation of this QC Manual.章号 Section No.质量控制手册QUALITY CONTROL MANUAL修订号 Rev. No.质控体系的建立和健全ESTABLISHMENT AND MAINTENANCE OF QC SYSTEM 共 3 页 Page4 手册的修订 4 REVISION OF QC MANUAL10第 2 页2 of 34.1 本手册的修订以用章、 节、表为单元

37、的修订 方式，即在被修订的章、节、表所在的页上标明 新的修订号， 而在被修订的条文的左侧空白处作已修订标记， 如1、2等； 并将生效的有关章、4.1 The QC Manual shall be revised by eachSection or each Form for Exhibit. The newrevision number shall be indicated on all pagesof the Section. The revised paragraph shall beidentified by revision mark, (i.e., 1, 2 etc.) inthe

38、left margin. The effective revision number/.节、表的修订号和生效日期填入“总目录和修订 状况” (章号 B) 。样表的修改处应用云线划出， 修改号和日期应标在第13章。4.2 本手册的英文本应同时修订， 修订的编制和 批准，必须与原手册的编制、批准、认可程序相 同。4.3 手册中文版应和英文版本的修订应同时完 成。 AI 接受英文版本后中英文版本同时生效5 AI 认可5.1 质检经理应将本手册(包括修订本)送 AI 认 可后方可执行。5.2 作为见证， AI 认可后应在”总目录”一章上 签字(并注明日期)。6 手册的发放6.1 所有的手册复印件分为“

39、受控本”与 “非受 控本”两种,并在手册的封面上标明。6.1.1 受控本手册用于与规范产品有关的质量 活动，故应通过受控发放以保证使用最新版本。6.1.2 非受控本手册仅用于参考与查阅之用， 可 不在公司内发放。and date shall be listed in the TABLE OFCONTENTS (Section No. B). Revisions toSample Forms shall be enclosed by a cloud.The revision number and date will be recordedon Section 13.4.2 Revisions t

40、o the Chinese and EnglishText shall be completed in the same time.Preparation ， approval and acceptance forrevision of this QC Manual shall be controlledin the same manner as that of the original.4.3 Revisions to the Chinese text of this QCManual shall be completed at the same time asrevisions to th

41、e English text. The Chinese andEnglish text of this QC Manual shall becomeboth effective on the date of AIs acceptance ofthe English text.5 AI ACCEPTANCE5.1 Prior to implementation the QualityManager shall submit the QC Manual includingnew revision to AI for his acceptance.5.2 Evidence of AI accepta

42、nce shall beindicated by signature and date on the Table ofContents.6 DISTRIBUTION OF QC MANUAL6.1 All copies of the QC Manual are classifiedeither as a “CONTROLLED COPY” or“UNCONTROLLED COPY” . The classificationwill be indicated on the cover sheet of the QCManual.6.1.1 “CONTROLLED” copies shall be

43、provided to apply to related activities of ASMECode Items and shall be kept current byControlled distribution.6.1.2 “UNCONTROLLED” copies apply forreference and review only and may not bedistributed within LANGSEN.质量控制手册QUALITY CONTROL MANUAL质控体系的建立和健全ESTABLISHMENT AND MAINTENANCE OF QC SYSTEM章号 Sec

44、tion No.修订号 Rev. No.共 3 页 Page10第 3 页3 of 3/.6.2 受控本手册持有人由质检经理确定， 由档案 员负责发放。6.3 每本受控本手册都应编号，并在“发放表” (表1-2)上登记。6.4 手册修订后， 新封面和 “总目录”应随修订 页一起按6.3条重新办理登记、发放手续。6.5 档案员应立即将回收的过时手册或被改动 页销毁。6.6 质检经理应为 AI 保存一本受控本手册备用。6.2 The Quality Manager shall designate theholders of “CONTROLLED” copies. The Clerkshall d

45、istribute “CONTROLLED” copies to thedesignated holders.6.3 Each CONTROLLED COPY shall bear the copy number and be registered on the Distribution List (Form 1-2).6.4 When the QC Manual is revised, a new cover sheet and Table of Contents shall be distributed along with the revised QC Manual pages in a

46、ccordance with 6.3 of this Manual6.5 The Clerk shall collect and destroy obsolete QC Manuals or the revised pages of QC Manuals except one obsolete copy left for archive which is marked “Obsolete” on its coversheet.6.6 The Quality Manager shall maintain oneCONTROLLED COPY for the AI.质量控制手册QUALITY CO

47、NTROL MANUAL组织机构及其职责权限ORGANIZATION, AUTHORITY ANDRESPONSIBILITY章号 Section No.修订号 Rev. No.共 2 页 Page20第 1 页1 of 21 组织机构公司“规范项目”质控体系的组织机构和管 理、联络关系如图2- 1。2 职责与权限2.1 公司总经理对”规范项目”的设计、 制造负有 最高的责任与权力。2.2 质检经理不受成本费用和计划进度的制约， 对质量控制问题有权组织如下的事：2.2.1 组织鉴定质量控制问题；2.2.2 推荐或提供解决问题的方法；2.2.3 核实解决问题的情况；1. ORGANIZATION

48、 STRUCTUREFigure 2-1 shows the LANGSENsorganizational structure, lines of communicationand levels of authority involved in the QCsystem for Code Items.2 AUTHORITY AND RESPONSIBILITY2.1 The General Manager has the ultimateresponsibility and authority for the constructionof Code Items in this Company.

49、2.2 The Quality Manager is independent from cost and schedule considerations and has the following authority and organizational freedom to:2.2.1 Identify quality problems;2.2.2 Initiate, recommend or provide solutions to the problems;/.2.2.3 Verify implementation of solution.2.2.4 控制后继工序或不一致品的流转。2.3

50、 各部门、车间和班组的职责和权限见本手 册有关章节的规定。2.4 本手册中的部门， 是指有职责分派工作的各 组织单位的经理。 经理可指派合格人员履行他的 职责并向他汇报，但相关责任仍由经理承担。章号 Section No. 修订号 Rev. No.共 2 页 Page图2-1 组织机构图Figure 2-1 The Organization Chart of LANGSEN2.2.4 Control further processing or delivery of suspected Code Items.2.3 The specific responsibilities and autho

51、rity assigned to each Department is described in subsequent Sections of this QC Manual.2.4 The term Department is intended to mean the Manager of such organizational unit that has responsibility and authority for the assigned activities. Managers of Departments may designate persons reporting to him

52、 to perform some of his functions; however the responsibility remains with the Department Managers.20第 2 页 2 of 2质量控制手册QUALITY CONTROL MANUAL组织机构及其职责权限ORGANIZATION, AUTHORITY ANDRESPONSIBILITY/.无损检测人员 NDE Personnel质检经理QualityManager检验员Examiner计量工程师Calibration Engineer材料工程师 Material Engineer焊接工程师 Wel

53、ding Engineer技术经理TechnicalManager总经理GeneralManager销售经理SalesManager热处理工程师Heat Treatment Engineer工艺工程师Process Engineer设计工程师Design Engineer档案员Clerk采购员 Purchaser采购经理PurchasingManager仓库管理员Warehouse Keeper焊材保管员Welding MaterialKeeper生产经理ProductionDepartmentManager车间主任WorkshopManager班组长Foreman工人Worker焊工Weld

54、er/章号 Section No. 修订号 Rev. No.共 4 页 Page1 REVIEW OF CUSTOMERS PECIFICATION1 对客户技术要求的审查30第 1 页 1 of 4质量控制手册QUALITY CONTROL MANUAL图纸，设计计算和规程管理DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATION CONTROL总经理GeneralManager.质检经理QualityManager技术经理TechnicalManager商务经理SalesManager采购经理PurchasingManager生产经理Producti

55、onDepartmentManager无损检测人员NDE Personnel检验员Examiner计量工程师Calibration Engineer材料工程师Material EngineerMana 检验员焊接工程师Welding Engineer热处理工程师Heat Treatment Engineer工艺工程师Process Engineer设计工程师Design Engineer档案员Clerk采购员Purchaser车间主任WorkshopManager班组长Foreman仓库管理员WarehouseKeeper焊材保管员WeldingMaterial Keeper工人Worker焊

56、工 Welder/.1.1 销售经理负责接收包括条件图及其有关文件在内的客户技术要求， 转交技术部设计工程师1.1 The Sales Manager has the responsibility ofreceiving the Customers specification,including outline drawings and other referenceddocuments, and forwarding them to the Design核实这些技术要求是否符合“规范”，以及是否 满足“规范项目”的选材、设计、加工、试验和检验的要求。然后技术经理应为规范产品编制产Engine

57、er. The Design Engineer shall verify thatthe information is sufficient to comprise a basisfor materials selection, design, fabrication,testing and examination and certification in品编号。1.2 客户技术要求的任何修改仍应按 1.1条的规 定要求进行审查。2 设计文件2.1 “规范项目”应根据客户的技术要求和规范 的要求编制设计、技术文件。图纸和计算书应由设计工程师设计并由技术经理批准。用计算机计算时，还得由负责校对的

58、技术经 理用手算一下以验证结果的正确性以及是否符 合所采用的规范和增补的要求。2.2“规范项目”的施工图样至少应包括以下内容： 规范及其增补的版次； 符合“规范”的材料； 焊接接头系数和无损检测要求； 热处理要求； 腐蚀裕量； 焊接详图； 设计压力(设计压力及最大许用工作压力)和设计温 度； 最低设计金属温度以及冲击试验要求或 免除； 尺寸与公差accordance with the Code. The TechnicalManager shall then assign work numbers forthe Code Items.1.2 Any revision of the custom

59、ers specification shall be reviewed in the same manner as that in paragraph 1.1.2 DESIGN DOCUMENTS2.1 Design and specification documents for Code Items shall be prepared according to the Customers specification and Code requirements. The design drawings and calculation sheets shall be prepared by th

60、e Design Engineer and approved by theTechnical Manager.Computer programs, when used, shall beidentified and checked for accuracy and forcompliance with the adopted Code Edition andAddenda by the Technical Manager byalternate calculations.2.2 As a minimum, construction drawings ofthe Code Items shall