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1、DFM常用中英文比较、假如分型面此处,模具上会有尖角和刀口,对模具寿命有影响。Therearesharpedgesifwesetthepartinglinehere,itwillreducethetoollife.、此处料厚段差很大,成品表面会有应力痕,建议改正如图示。Thethicknessisnotequalanditwillbringthestresslinesonthesurface,suggesttoimprovethepartasthepictureshown.、此大行位上有小行位,开模时小行位需先退,大行位做延时,合模时则相反。Thesmallsliderisinsidetheb

2、igslider,whenthemoldopen,thesmallsliderneedtorecedefirstandthebigsliderhavetopostpone.Whenthemoldclose,itiscontrary.、此处需做强顶。Thispositionneedtoforceejection.、因为此处没有足够空间下热咀,因此需做一个柱子进胶。Thispositionneedtomakeapoleforgatingbecausetherehavenoenoughspaceforhotsprue.、沾模,Stick1.Highshrinkagevaluescouldindica

3、tesinkmarksorvoidsatgatelocation高缩水率的产品简单产生缩印,但在浇口邻近能够避免。2.Weldinglineonthecosmeticsurface熔接线在表面面Twobananagatewastobeingconfluentintheendofmeltflow.两个香蕉浇口在流动未端熔合。4.Ventinginsertherehasflash排气镶件处有飞边5.Ventinggapbetweeninsertsistoobig镶件处的排气槽过大6.Stressmarkonthecosmeticsurface产品表面面上有压痕Uneventhickness不均匀的

4、产品壁厚8.Unreasonableproductstructure不合理的产品构造9.Injectionspeedishigh注塑压力过高10.Thereisblackspotonthecosmeticsurface产品表面面上有黑色点11.Thereisflashontheproduct产品有飞边12.thereissinkmarkonthecosmeticsurface产品表面面上有缩痕13.Gatesizeisnotreasonably浇口尺寸不合理Thereisargentspot这里有亮点(银色斑点)Theplasticoffirstshotdidntmeethightempera

5、ture.塑料的第一胶不会有很高的温度。16.Makesurethecorefloatplatewasclosedbeforeliftercompletelyreturntocorrectposition确认lifter完好回位时core侧浮动板已经复位17.Makesuretheejectorsystemissmooth确认顶针系统挪动安稳18.Addearlyreturnstructuretoprotectlifterreturntocorrectposition增添先复位机构保护lifter回到正确地点。19.Proposetoadddraftonslidersidewallanddra

6、wpolish.建议增添slider的角度和抛光角度。20.Itistoothinandverydifficulttoinjectfully,andweaknesswallwillhaveriskofthepartfunction该处壁厚过薄而造成很难去填补完好,薄壁将会有产品功能上的风险。21.Thesearewillhavesinkmarksduetouneventhickness,proposetoreduceplastic.壁厚不均匀简单产生缩印,建议在该处减胶。22.Thesearewillhavesinkmarksduetoribsopposite.正面的筋位易以致反面产生缩印。2

7、3.Pleaseconfirmthe3Dpartthicknesswhetherhasincludingpaintingthicknessornot?请确认产品的设计能否考虑到油漆的厚度。24.Blackpaintonbackside。反面喷黑漆办理。.1、这个红色面在前模方向/后模方向/行位方向有倒扣。Thisredsurfaceisundercutatcavityside/coreside/sliderside.2、这些红色面在前模方向/后模方向/行位方向有倒扣。Theseredsurfacesareundercutatcavityside/coreside/sliderside.3、产品

8、的这个地点太小,以致模具在前模方向/后模方向/行位方向有薄钢位。Thispositionistoosmallanditwillbringthethinsteelatcavityside/coreside/sliderside.4、这些红色线是前后模/镶件/行位/斜顶分型线。Theseredlinesarethepartinglineofcavityandcore/insert/slider/lifter.5、此产品使用推板/推块顶出。Usethestripperplate/ejectorblocktoejectthispart.6、前模/后模斜行家位。Innerangleslideratcav

9、ity/coreside.、为了简化模具构造建议改变此处出模方向。Suggesttochangethedraftdirectionofthispositiontomakethemoldstructuresimply.、最后的进胶地点依据模流剖析。Finallygatepositionaccordingthemoldflowanalysis.25.Cosmeticissue表面面问题26.Customerappointedmaterial客户指定资料27.Increasethetemperatureforimprovingfilling.增添温度来改良填补28.Allofthefillpatte

10、rnsareunbalance因此的填补样板都不均衡?29.Theparthashesitationeffectandunbalance.产品有滞留和不均衡30.Bulktemperatureisuniform.体积温度不均匀31.Thecycletimeisthesame周期是相同的32.Shearrateisoverthemaximumvalueatthegateregion浇口地区的剪切速率已高出最大值33.Weldlineisobviouslyonblueregion.Advisetocutcoreinserttostrengthenventing.蓝色地区有较显然的熔接线,建议做co

11、re侧镶件来增强排气34.Theareashighlightedinpinkballaretheplaceswhereairtrapsmaybehappenandsuggestcuttinginserttoimproveventing.粉红色球标示出的地区可能会有困气,建议割镶件改良排气。35.Averagewallthicknessis0.50only,Maxis0.74.Itistoothinandverydifficulttoinjectfully.产品均厚仅有0.5mm,最厚为0.74mm,产品整体壁厚太薄,很难成型饱满。36.Sharpedgeshowninredcircle,the

12、remayoccurasflashorburrissueafterpaintingprocess,itwillimpacttopaintyieldrate.红色圆圈内的棱角在喷漆后有可能产生飞边现象,增添喷漆返工比率。CuttingbyCNCafterhardcoatingprocess.CNC后需经热办理。Coresidenoanymarks后模无任何标志。Tokeepthesharpedgearoundtheproduct,wecanextendtheskirtonoutside,thencutitoffbyCNCafterhardcoatingprocess.Keepsomecleara

13、nceonthisface.此面留铁Visiblelineshere,pleaseconfirm.此处有熔接线,请确认。41.Subinsertforairvent排气镶件42.Shutoff插穿/Kissoff碰穿43.Insertmolding/Familymold/Overmold嵌件模/子母模/包胶模GeneralParameters一般参数Partoverview产品概略SurfaceTexture表面皮纹.47.Remarksongeometry表面标志48.Analysiswallthickness产品壁厚剖析Thicksection,proposetoreduceplastic

14、tokeepevenwall.产品厚壁部份,建议减胶以保持均匀壁厚。Weaksteel薄铁51.DraftanalysisCavity/CoreCavity/Core的脱模角剖析52.Allthegreenfacenodraft,proposetoadd1degreeoncoreside/cavitysideforpartrelease.全部的绿色面没有脱模角,建议加1在core侧/cavity侧为产品出模。Allthegreenface1.0degreeoncavityside,proposetoreverseto1.0degreeoncoresidetoavoidstickingcavit

15、yside.全部的绿色面1脱模角在cavity侧,建议加做反1在core侧防备产品粘前模。54.Draftanalysisslider/lifterDirectionslider/lifter方向的角度剖析55.Toolconcept模具构造Gatelocation/Submarinegate/Edgegate/Fangate/Bananagate/Overlapgate浇口地点/潜浇口/侧浇口/大水口浇口/香焦浇口&牛角浇口/搭阶浇口Proposetoaddrecessforgating.建议加浇口加凹坑Weldlinesonvisiblesurface可会面上有熔接线59.Partingl

16、ineproposal/Partinglinedescription分型线建议/分型线定义60.Areaswithoutsplitlinesandanymarks没有任何分型线和标志的地区61.Markingofthepart产品标志62.Comments/openissues问题点63.Texture(VDI)cavity/corecavity/core的皮纹64.Specialareatexture特别皮纹地区65.Toolconcept:2plateor3plate模具构造:2板模或3板模66.Numberofcavitiescavities的数目67.Injectionconcept:

17、coldrunnerorhotrunner进浇构造:冷流道或热流道68.Numberofexternalsliders外面滑块数目69.Numberofinternalsliders内部滑块数目70.Numberoflifters斜顶数目71.WillusethesetwoHolesasalocatorwiththecoreinsert(insertmolding)将用这两个孔去定位Core侧镶件72.Pleaseconfirmtextureareaandspecificationsaccordingtothedraftfigureandtexturespecificationtable.请确

18、认皮纹地区和指定皮纹角度和能力73.Accordingtosurfacerequesttoproposecustomer.依据皮纹要求建议客户74.Gatesneed2ndprocessremovebyCNCmachining浇口需要CNC机器二次加工往来除75.GatesVestigewillbe0.1mm浇口残留0.1mm76.Wewilltodomoldflowanalysisthendefine我们将会做模流剖析而后再定义77.Flowbalance流动均衡78.为保证产品的棱角,我们在设计上会增添一段的裙边,再经过CNC办理并进行热办理。79.Locationholeforspray

19、painting喷漆工艺孔。LocationbossforCNC.CNC过程工艺圆柱。product.Numbersofventinginsertoncoreisnecessarytoexhausttheairfrominsidetooutside.该薄壁件壁厚仅为0.5mm,建议使用高压注塑机成型。在后模侧的必定数目的排气镶件利于成型。82.Proposetoaddribfor1stshotgating.第一胶时建议增添一些筋位。83.Proposetoreduceplasticform1.02mmto0.9mmasrightpictureshowntoavoidstickingcavity

20、side.右图示的地区建议减胶从1.2mm到0.9mm,以防止前模粘模。.Proposetoremovetheredradiustoavoidthinsteel.为防止尖铁建议去除红色的圆角。Thissurfaceusesleevetoform该特点用丝筒成型。Someareascanbeimproved图示地区需改良。Pleaseconfirmthissurfaceisnon-cosmeticornot?请确认该面能否有外观要求?DothereanyCosmeticsurface?能否有任何外观面要求?PleaseconfirmanyrequireofgateLocation.请确认对于浇口

21、信息。Whattheresinforthispart?Pleaseprovidedetailmaterialbrand.该产品用何资料,请供给详细的资料牌号?91.Corepinsforfixedthesteel(insertmolding)嵌件模具的定位镶针。92.Proposetoaddhooktodragplastic(insertmolding)建议增添卡扣防备产品跑位。(嵌件模具)93.Proposetoreduceplasticsingside0.05mmtoavoidmismatch.为防备错位,建议单边减胶0.5mm.Materialmark,subsurface.内表面刻资料

22、标志。Allthemagentafaceneedtohighglossy全部紫色面需高抛光办理。Ejectorpindeepenedatpart.顶针低于产品表面。Improvetheairexhaust需增添排气。Re-polishtheelectrodeandre-doEDM电极从头抛光和放电。Thesizeisoutofspec尺寸超差。Improvemoldingparameter改良模具注塑工艺。Proposetodecreasetherecessdepth建议减少凹坑深度。Addindividualcoolingchanneltoadjustwarpages.建议新增独自水道,以减

23、少变形。103.Wehavesuggested2optionsbasedoncustomerrequirement在客户的基础上我们供给2种方案。Option1willbeabetterchoiceweareproposingtexturefromrawmaterial.方案1是更好的建议,在粗加工基础上做皮纹办理。Secondaryprocessisrequiredforoption2asbendingwillaffectmaterialtexture.方案2,后加工变形会影响产品皮纹。104.Sinkmarkwilloccuronyellowregion.Becauseofthicknes

24、svibration,itisnousetoincreasegatesize.因为壁厚的震动以致黄色地区会有缩印,没有必需增添浇口尺寸。105.Thissurfacemoldingbylift该面用斜顶成型。Pleasekeepintendonsinkmarkproblem请关注缩印问题。Canceltheslot.撤消腰形槽。Removethegroove.撤消凹槽Thethreadholeofeyeboltistooweaktoliftthebigmold.吊模孔过小,不可以承受模具的重量。110.Thegussetistoothicktoleadtosinkmarkontheopposi

25、tesurface.圆筒壁太厚惹起反面缩印。Theviscosityoftheresinistoohighertofillthethinrib.资料粘性过高,以致难以成型薄筋位。Thelandofthegateistoolong.浇口流道过长。Thegatescaristoobigtocutawaybyknife.浇口余料过大,很难用刀去除洁净。Therampisnecessarytoleadinthesnap.卡扣有必需有必定的过渡的斜度。Thecoolingchanneliscrackandleakoutwater.水道开裂以致漏水。Thebananagatedoesnotsuitethe

26、transparentpart.Flowmarkisvisible.透明件不宜用香蕉浇口,易见流痕。Ifthetemperatureofdryresinistoohigh,thedegradationwillhappen.资料烘干温度过高,易分解。Higherthepackage,smallerthesinkmark.背压提高会减小缩印。Thenozzledoesnotmatchthespruebushhole.机台咀嘴与注塑咀嘴不般配。TheZpincantdrawoutthespruerunner.拉料针不可以拉出流道。masterbatch塑料色母talcum/talc/titanium

27、dioxide/goldperle/causticsoda/coppersulfate/HydrogenPeroxide/123.Nozzlesphericalradius1/2”咀嘴球头半径1/2“.124.Bushconcavedepression13mm浇口套内凹13mm125.Under“dry-running”condition低于干燥条件Thegreasecanwithstandtemperatureupto2500F.油脂能承受2500F温度Electronickel/electrochrome石墨电极和铜电极pre-pocketed粗加工withouttheconsentfro

28、myou.贵方不一样意Toolingdesignisoveritslifespan.模具设计已过超出寿命极限businessrelation商务关系132.tofulfilltheorder达成订单133.specificgravity资料比重/资料密度?134.flammability/hardness/abrasion/fatigue,fatiguecrack/creep/易燃性/硬度/耐磨/疲惫,疲惫裂纹/蠕变135.viscosity/waterabsorption/tensilestrength/flexuralstrength/impactstrength/粘度/吸水/拉伸强度/曲

29、折强度/影响力/?136.heatconductivity/linearexpansion/arcresistance热导率/线性膨胀率/耐电弧?glasstransitiontemperature/decompositiontemperature/brittlenesstemperature/heatdeflectiontemperature/ignitiontemperature/玻璃化转变温度/分解温度/脆性温度/热变形温度/点火温度/?138.unevencavityfilling/unevenfillingbetweenthe2cavities/unevenshrinkrate填补不

30、均衡/两穴间的填补不均衡/不均匀缩短率139.Manycomponentdefectscanbeattributedtoflowimbalance.很多元件缺点可能是因为流动不均衡140.polymeralloys/LCPLiquidCrystalPolymer/聚合物合金/LCP的液晶聚合物/141.knurling/ounce/solarshield/滚花/?142.designrevision/trouble-shooting设计版本/问题清除143.demoldingtaper/shallowtaper/steeptaper/脱模锥度/浅锥度/峻峭的锥形/?144.stressconc

31、entrationatsharpcorners尖角应力集中。145.interchangeableinserts/tolerancescostmoney/交换镶件/成本降落146.carbon/manganese/silicon/chromium/tungsten/vanadium/nickel/molybdenum/aluminum/碳/锰/硅/铬/钨/钒/镍/钼/铝/?147.transparent/translucent/colorant/cure/elastomer/copolymer/premix/compound/drytime/foamingagent/plasticpellet

32、/colormottle/fading/fillerspeak/internalporosity/tintednaturalcolor/透明/半透明/色素/治疗/弹性体/共聚物/预混剂/复合/干燥时间/发泡剂/塑料颗粒/色斑驳/衰败/填料讲话/内部孔隙度/有色自然色?148.hotstamping/coating/print/haze烫金/涂层/印刷/雾晕149.cell/voidcontent/aberration/atomization/blister/blooming/bodywrinkle/bubble/burnmark/flash塑料/burr金属胞孔,微孔/孔隙率/色差/雾化/吸塑/散开/皱纹/泡沫/烧伤/飞边/毛刺150.camber/centerbuckle/checking/crack/crazing/deformation/fissure/flowmark/glazing/gloss/galling金属之间/corrosion/膨胀/纵向曲折/检查/裂纹,龟裂/碎裂/变形/豁裂,裂痕/花斑/上光,抛光/光彩/磨损/腐化/151.tiebar/nozzle/toggleclampingsystem/torpedospreader/mov

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