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2023/2/161CHAPTER15YarnProperties2023/2/162
BasicTerminologyOtherProperties本节重点:BasicTerminology-YarnSize-YarnTwist2023/2/163OBJECTIVESTodescribethedifferencesbetweensingleand
plyyarns,andamongyarnsofvaryingsizes.TodiscussthepropertiesassociatedwithstapleandfilamentyamsTodiscusstheimportanceoftheamountand
directionoftwistinayarn,anddiscussthe
differencesinyarnpropertiesthatareassociatedwithyarnconstruction2023/2/164
Keywords全部Newwords1,3-7,9,16-19,21,24,26,28。2023/2/165
Intraditionaltextilemanufacturing,ithasbeencommontofirstmakeyarnfromfibers,thenproduceafabricfromtheyarn.Fabricsproduceddirectlyfromfibers(skippingtheyamstep)representagrowingtextilemarketsegment段,节,片段,buttraditionalwovenandknittedfabricsproducedbyintertwining(捻合,缠结)
yarnsstilldominatethemarket.Inadditiontoknittingyarnsandweavingyarns,sewingthreads,twine合股线,细绳,麻线forwrapping包装packages,andtherope绳索usedtotieasailboat帆船tothedock码头aremadebycombiningfibers.2023/2/166
Knowledgeoffundamentalyarnpropertiesprovidesabasisforunderstandingyarnselectionandmanufacturing.Inthischapter,thebasicterminology术语学ofyarnsispresented.Themeaningsoftermsusedtodescribesizeandtwistinyarnsareexplained,andtheimportanceofsuchpropertiesasstrengthandevennessarepointedout指出.Laterchaptersdescribetheprocessesusedtoformyarnswiththoseproperties.2023/2/167BasicTerminologyASTMD123definesyarnasacontinuousstrand[(绳、线的)股;缕;单纱,须条,绞合]oftextilefibers,filaments,ormaterialinaformsuitableforknitting,weaving,orother-wiseintertwining缠结toformatextilefabric.Yarnstructuresusedforpurposesotherthan不同于,除了fabricproductionmaybereferredtoas
cords(细绳,粗线),ropes绳索andthread.Threadisaspecifictermforyarnusedtojoinfabricsbytheprocesssewing2023/2/168
Whenshort-staplefibersaretwistedtogetherbytheprocessofspinning,theproductmaybereferredtoasastaple(短纤维)orspunyarn(短纤维).Otherbindingmechanisms,suchaswrapping包裹,包缠shortfiberswithacontinuousfilamentorusinganadhesivetobindfiberstogether,arealsoused:theirproductsalsoreferredtoasspunyarns.2023/2/169
Asinglespunstrand,producedbyoneoftheprocessesabove,isreferredtoasasinglesyarn(单纱,单丝).Whentwoormoresinglestrandsarecombined,theyarnesaplyyarn(合股线),witheachsinglestrandreferredtoasaply.Thetermsfilament,monofilament,andmultifilament,whichweredefinedinChapter6,areusedtodescribethefibersandtheyarnsproducedfromthem.2023/2/1610
Itispossibletocombinefilamentsandspunstrandstoformmorecomplexyarns(COMPOSITION复合纱).Manytypesofstrandsmaybecombinedtoformnoveltyyarnsfordesigninterestinafabric,orseveralsimplestrandsmaybecombinedtoprovidestrength.AclassificationsystetmforyarnsisshowninTable15.1.2023/2/1611TABLE15.1ClassificationofYarnsSingleYarnsPlyYarnsSpunYarnsHomogeneousspunyarns纯纺纱BlendedyarnsContinuousfilamentyarnsModifiedcontinuousfilamentyarnsCordsorcabledyarn粗索,巨缆Complexyarns复合纱Fancyyarns(花式纱线)2023/2/1612
ThemanufacturingprocessesforspunyarnsareincludedinChapter16.FilamentyarnsandmodificationsoffilamentyarnsaredescribedinChapterI7.Thetermcordisappliedlooselytoavarietyofstrandsincludingcables缆,hawsers粗绳,缆,ropes,andbraidedparachutecords.Inmostcasestheindividualstrands,orplies,oftheseyarnsaresimilarinconstructionandmaybeeitherspunorfilamentproducts.Theyareeventhroughout遍及,贯穿,始终thelengthofthestrandThemethodofjoiningthepliesdetermineswhetherthematerialisdescribedascable,hawser,orrope.Complexandfancyyarnsusuallycombineplieswithdifferentsurfacetextures.TheseyarnsaredescribedingreaterdetailinChapter18.2023/2/1613YARNSIZETheconceptofrelatinglineardensitytothefinessofatextilestrandwasintroducedwiththediscussionoffiberdenierandtexinChapter3.denier,tex,andotherrelatedtermsarealsousedtodenote指示,表示theyarnnumberingsystermsthatdescribethelineardensityofyarns.theseyarnnumberingsystermshavebeendevelopedtodescribetherelativesize,orfineness,ofayarnasamathematicalrelationshipbetweenthelengthofastrandofyarnanditsmass.Themathematicalequationusedtocalculateyarnnumber(纱线支数)mayuselengthasaconstant,makingitadirectnumbering编号systerm,oritmayusemassasaconstant,producinganindirectyarnnumber.2023/2/1614DirectSystems
Indirectyarnnumberingsystems,suchasthedenierandtexsystem,thenumericalsolutiontotheequationincreasesastheyarngetsthicker.Thus,thereisadirectrelationshipbetweenyarnnumberandyarnsize.Thelengthofmaterialremainsconstantandthemass(onwhichtheyarnnumberisbased)changes.Theconstantlengthusedinthedeniersystemis9000meters;inthetexsystemitis1000meters.If9000metersofayarnweighs9grams,itisa9-denieror1-texyarn;if1000metersofitweighs9grams,itisa9-texoran81-denieryarn.
2023/2/1615
BothASTMandtheInternationalStandardsOrganization(ISO)havemendedthetexsystemasthestandardyarnnumberingsystem.Amajorreasonforitsadoptionistheeasewithwhichyarnnumberscanbesimplymeasuringalengthofyarnandthencarefullyweighingit.Asanexample,a60mlengthofyarnweighs0.120grams.Withtheformulatex=(grams×1000)/metersitiscalculatedthat1000metersoftheyarnwouldweigh2grams,soitisa2-texyarn.2023/2/1616IndirectSystemsInindirectyarnnumberingsystems,thereisaninverserelationshipbetweenyarnnumberandthefinenessoftheyarn.Themassoftheyarnremainsconstantandthelength(onwhichtheyarnnumberisbased)varies,so,asthediameteroftheyarnincreases,theyarnnumberdecreases.Manyindirectyarnnumberingsystemsareinusethroughouttheworld.Thecotton,woolen,andworsted精纺systemsarethethreeusedmostfrequentlyintheUnitedStates.2023/2/1617
Traditionally,thecottonsystemwasusedtodescribetheyarnsproducedonshort-staplecottonspinningmachinery,andthewoolenandworstedsystemswereusedtodescribeyarnsspunonlong-staplewoolspinningmachinery,andthewoolenandworstedsystemisusedtodescribeyarnsspunonothersystemsaswell,becausemanufacturer'sfamiliaritywiththesystemhaspreconditioned前提v.预处理theconceptofaspecificsizeassociatedwithacottonyarnnumber.2023/2/1618
Thetermyarncountisoftenusedinsteadofthetermyarnnumberinindirectyarnnumberingsystems.Cottoncountofyarnsappearsinthetextileliterature,abbreviatedasNe(for“number,English”)or,lessfrequently,cc(for“cottoncount(英制棉纱支数)”).Thecottoncountisthenumberof840-ardhanks(绞,亨克)thatweighapound.2023/2/1619
Ahank绞isaskein(绞纱,绞丝)ofyarn;an840-yardcottonhankisaskeinofyarnmeasuring840yards.If10hanksofyarn(8400yards)weigh1pound,theyarncountis10.Themostcommonwaytowritethisis“10Ne,”indicatingthecountoftheyarnandthesystemusedtodeterminethecount.Theformulaforcottoncountiscottoncount=yards/(840×pounds)
Themorehanksittakestoweighapound,thehighertheyarncountandthefinertheyarn.A1Neyarnisacoarseyarn,whereasa100Neyarnisaveryfineyarn;thereisaninverserelationshipbetweenyarncountandyarnfineness.Highcountsincottonyarnsindicatefineyarns;lowcountsindicatecoarseyarns.2023/2/1620
Thefinenessofretail零售的cottonandcotton-blendsewingthreadsisgivenincottoncount.Themostwidelyavailableproducttodayislabeledas"50."Insomeareas,very-fine-count100threadisavailableforsewingfine,sheerfabrics.Thecountofyarnsspunonalong-staplesystemmaybedesignatedbyavarietyofsystems.Twoofthemostcommonaretheworstedcountandthewoolenrun(粗纺毛纱支数),basedon560-yardand1600-yardhanks,respectively.Themassineachcaseis1
pound.Aworstedcountwouldbecalculatedwiththeformulaworstedcount(精纺毛纱支数)=yards/(Ibs×560)2023/2/1621DesignatingPly(纱线股数,合股)Asingle-ply,orsingles,yarnisdesignatedwithaslash斜线markandanumeralone(/1)ortheyarnnumberandtheletter“s.”Thus,either“20/1”or“20s”couldbeusedtorefertoa20cotton-countsinglesyarn.Atwo-plyyarnisdesignatedby“/2.”A60/3Nesewingthread(线)isayarnmadebycombiningthree60-countcottonpiles.Ifthethree-plyyarnweremeasuredandweighedasasingleyarn,itwouldappeartobea20Neyarn.2023/2/1622YARNTWIST(n.捻,v.捻合)Fibersareusuallytwistedtogetherbytheprocessofspinningtoproduceayarnthatwillwithstandtherigors严厉,苛刻ofweavingorknitting.Thedirectioninwhichthefibersaretwistedandtheamountoftwistinsertedaffectthepropertiesofyarnsandtheproductsthatcanbemadefromtheyarns.Twistaffectsstrength,luste,rabrasionresistance,hand,absorbency,andflexibility.2023/2/1623DirectionTwistisinsertedbyrotatingfiberstrandsineitheraclockwise顺时针orcounterclockwisedirection.ThedirectionoftwistisdefinedbytheletterSorZ(Figure15.1).AnS-twistyarnisoneinwhichthespiraloftheyarnisparalleltothecenterbaroftheletterS:likewisefora
Z-twistyarn.Aspindlerotatingcounterclock-wiseproducesanStwist:aspindlerotatingclockwiseproducesaZtwist.2023/2/1624FIGUBE15.1DiagramofSandZtwistsinyarns2023/2/1625
MostyarnsspunoncottonsystemshaveaZtwist.Thetraditiongoesbacktomedieval中世纪的,原始的times.Theconsumerprotectionlawsofthecraft工艺,手艺guilds行会,协会decreed颁布,法令,政令thatcottonandlinenwouldbespunwithanStwist.Inmoderntimes近代,现代,becausemostofthepeoplewhooperateandrepairspinningframesareright-handed,theequipmentisdesignedtospinZ-twistyarnstomaximizetheirefficiency.2023/2/1626AmountTheamountoftwistinayarnisexpressedasturnsperinch(tpi)ofyarnlength.Yarnsthathavelowlevelsoftwistaresofterandhavemoreloft,orbulk蓬松:theyareusuallyweakerthanyarnswithmoretwist.Ingeneral,theshorterthefiberbeingspun,themoretwistisrequiredtogivestrength.Atsomepoint,however,theoptimumtwistwillhavebeeninserted,andadditionalturnswilldecreasethestrengthoftheyarn.Pasttheoptimum,thefibersintheyarnaremoreperpendicularthanparalleltothelengthoftheyarn.2023/2/1627
Theoptimumtpiinayarnisdirectlyrelatedtoitsfineness.Fineyarnsusuallyrequireahighertpithancoarseyarn.Toachievesimilarpropertiesinyarnsofvariouscounts,theconceptofthetwistmultiple,ortwistmultiplier(TM捻系数),isused.TheTMistheratioofthetpitothesquarerootofthecottoncountoftheyarn,anditmaybeusedasameasureofthehardness硬度oftwistintheyarn.
2023/2/1628
StatedasaformulaTM=tpi/sqr(Ne)whereTM=twistmultiplierTpi=turnsperinchtwistNe=cottonyarncountCottonknittingyarnsarespunwitha2to3TM;fillingyarnsforweavingmayhavea3to4TM;andwarpyarnsforweavingmayhavea4to5TM.Hard-twistyarnssuchascrepeyarns绉纱arespunwitha5to7TM.Whentoomuchtwistisaddedtotheseyarns,theyarnmaydeveloptorque扭矩andkink扭结,弯曲andsnarl缠结,makingitdifficulttoweaveorknit.2023/2/1629
Liveliness回弹性andbalancearetermsusedtodescribethistendencyofyarnstodeveloptorque.Abalancedyarn(Figure15.2)isonethatwillhanginaloopwithoutkinking扭结,doubling成双,ortwistingitself.Alively活泼的,orunbalanced,yarnisonewithenoughtwisttosetupatorqueeffect.Itwilluntwistandretwistonitself,oftensnarlingorkink(扭结,纠缠,小辫子;扭结纱;纬缩)ing.2023/2/1630
Onemethodofcontrollingtorqueandusingittoadvantageistocombinepliestwistedinoppositedirectionstoformapliedyarn.Thefinalyarnhasthepropertiesdescribedinatightlytwistedyarn,butthelivelinesshasbeencontrolled.Itisalsopossibletouseatwist-settingfinish,whichallowsmillstoweavehigh-twistcrepeyarns.2023/2/1631OtherPropertiesDURABIUTYTensilestrengthandabrasionresistanceareimportantindeterminingthedurabilityofyarnsforweavingandknittingandinpredictingtheperformanceofyarnsinotherenduses.Variationsinyarnconstruction(forexample,finenessandtwist),inadditiontofibercontent,affectthedurabilityofayarn.2023/2/1632FiberCohesion(内聚力,抱合力)Yarnstrengthdependssomewhatonfibercohesion.
Iflongfibersaremadeparallel(aligned)toprovidemaximumcontactbetweenfibers,itispossibletoproduceacohesiveyarnstrongerthantheyarnproducedbyspinningthesamefiberswithoutaligning矫正(路线),(直线)对准them.Longfibersalsoproduceamorecohesive,andhencestronger,yarnthanshortfibers.2023/2/1633TwistTwistaffectsbothstrengthandabrasionresistance.Lowtwistproducesayarnthatpullsmoreeasily.Thefibersarenotheldinthestrandasfirmly,sowithanydisturbance(骚动,动乱,打扰,干扰,骚乱,搅动abrasion)morefiberendsprotrudefromthesurfaceoftheyarn.Theyattractotherbitsoffiber,producingpillsonthesurfaceoftheyarn.Pillingcausedbyabrasionisoftenaproblemwithyarnsmanufacturedfromshortfiberslooselytwistedtogether.2023/2/1634
Astwistinayarnincreases,strengthincreasesandpillingdecreases.Asarule,strengthandabrasionresistanceimprovetoapointandthenbegintodeclineasthefibersemoreperpendiculartothelengthwiseaxisoftheyarn.2023/2/1635Ply
AfinesingleyarnisweakerthanacoarseyarnofthesameTM.Onemethodofincreasingthestrengthoffineyarnsistoproduceapliedyarnofthesameapparentcount.Withweavingmachinesoperatingatincreasinglyhigherspeeds,fine-countplyyarnsarebeingusedinplaceofsingleyarnstoreducefabricdefectscausedbyyarnbreakageduringmanufacture.Sewingthreadisoftenproducedbycombiningthreepliesofveryfinecounttoproduceayarnwithhighstrength,abrasionresistance,andtwistbalance.Highstrengthisalsorequiredinpackagingtwines合股线,细绳,麻线andropes.Thecombiningofseveralpliesproducesamaterialstrongerthanasingleplyofsimilartotaldiameter.2023/2/1636EVENNESSIfthediameterofayarnisconstantthroughoutitslength,theyarnisperfectlyeven.Fewyarnsexhibitperfectevenness;mosthaveanoccasionalthickorthinplaceinthestrand,andinyarnstheremaybeneps(棉结,毛结,麻粒)orknots,offibersthatfromthickplaces.Suchyarnsmayproducefabricdefectsthataffectappearanceandperformance.Whenunevenplacesrecur复发,重现,再来,anundesirablepatternmaybeproducedinafabric.Controlofevennessisanimportantcomponentofyarnqualitycontrol(Figure15-3).2023/2/1637FIGURE15.3TestingtheevennessofyarnswithUsterequipmentintheCottonIncorporatedlaboratories.2023/2/1638
Insomecasesunevennessisdesirable.Manynoveltyyarnsareproducedbyincludingthickandthinplaces,orslubsofwithintheyarn.Tobeeffectivetheirrecurrencemustbecontrolled.2023/2/1639BLENDINGFIBERSItispossibletobalancedesirableandundesirablepropertiesbyblendinggenericfibersdur
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