机器人打磨峰会演讲材料3john barry磨料磨具选择3m china cras

ChinaRoboticAbrasiveSummit

中国机器人研磨峰会

10-18-16

AbrasivesAutomationintheUS

美国的研磨自动化

JohnBarry3MASDTech.Service

3MCAMCenter

St.Paul,MN,USA3M

AbrasiveSystemsDiv.3M研磨产品部

CustomerAbrasiveMethodCenter客户研磨方案中心

40,000Sq.Ft,BuildingdevotedtoCustomerApplications

40000平方英尺（3680平米）

Flatfinishing,Robotics,Centerless,PrecisionGrinding,Wood,PaintRepair

平面砂光，机器人打磨，无心磨，精密磨削，木材加工，漆面修补

US3MRobotLab

美国3M机器人打磨实验室

20+YearsofProcessingCustomerParts20+年的客户工件处理经验Workwithcustomerstoprovefeasibilityofautomatingaprocess与客户一起工作研究自动化研磨的可行性

Writereport,videoproject出具书面和视频报告Workwithcustomersandintegratorstodevelopfinishingcell与客户和集成商一起开发机器人打磨工作站DoNOTIntegrateorsellrobots3M不做直接做机器人打磨工作站业务US3MRobotLab

美国3M机器人打磨实验室

Partnerwitheverymajorroboticintegratorthatspecializesinmaterialremoval与大部分从事材料去除的机器人集成商合作Haveautomatedwithallabrasivessoldby3M已经将所有的3M磨料进行了自动化集成研究US3MRobotLabCapabilities

美国3M机器人实验室能力5BeltBackstands五台砂带机3Wheellathes三台砂轮机WristMountForceControl第六轴力控2Servo’sforWristMountApplications两台电主轴ForceControlTable带力控工作台面3Robots三台机器人ABB7600(500Kg.)FanucS430i(130Kg.)FanucM710i(50Kg.)Potential

BenefitsofAutomation

自动化带来的潜在好处HigherQuality更高的质量BetterProductionRates更好的生产效率Lowerin-processinventory更低的制程库存Insurancecosts(workerscompensation)降低工伤风险ReducedAbrasiveMedia减少磨料消耗Makeupforlossinskilledworkforce降低熟练工人流失风险GrindingFinishing&Deburring

打磨，抛光，去毛刺的五个案例GateGrind浇冒口去除Castironautopart汽车铸铁零件TurbineBladefinishing涡轮叶片抛光Removingmillinglines去除铣刀痕ApplianceDoorhandleFinishing冰箱门把手抛光拉丝Grainingofhandle表面拉丝DeburringofPumphousing水管件去毛刺Createradius圆角WeldGrindandFinish焊缝打磨和抛光Automatedweldsonly!

GateGrind/Castflashcleanup

案例1：浇冒口打磨/铸造飞边清理SandCastPart砂型铸造零件Grade36+3M984FClothBelt36+号984F布基砂带40MPSbeltspeed线速度40m/sSteelContactwheel钢轮接触轮NoComplianceinsystem无力控顺从装置VeryLargeRobot大力机器人VeryStrongGripper高强度抓持夹具Forcesof450Newtonsorhigher450牛以上压力Video1TurbineBladeFinishing

案例2：涡轮叶片抛光MachinedHighNickleAlloyBlade高镍合金机加工叶片3MTrizactA30,307EAClothBelt3M金字塔布基砂带25MPSbeltspeed25m/s线速度30durometerfoamcontactwheel30度泡棉接触轮Usingcompliance–ForceControlBackstand带力控浮动机构砂带机45Newtonsforce45牛力Video2NonwovenAbrasives

无纺布磨具SiliconCarbideandAluminumOxide碳化硅和氧化铝Deburring去毛刺Deflashing去飞边SurfaceFinishing表面抛光Cleaning清洁Blending调和Shapeable随型ArchitecturalFinishing

案例3：建筑五金抛光StainlessSteelRefrigeratorDoorHandle冰箱不锈钢门把手3M2SCoarseMultiFinishingwheel无纺布纤维轮MF2SPreshapedwheel预先修整成型14MPSwheelspeed14m/s线速度75Newtonsforce75牛力Video3BurrremovalofMachinedpump

案例4：机加工后的水泵壳体去毛刺MachinedAluminumPumpHousing

机加工后的铝合金水泵壳体100mmdiameter3MAMediumHighStrengthDisc

直径100mm3MHS砂碟8000RPM10NewtonsofForce10牛顿力Video4WeldGrinding/Finishing

案例5：焊缝打磨和抛光Automatedweldedpart自动焊接的零件Grade50+3M982CFiberdisc砂碟3M982C50粒度6000RPM6000RPM65NewtonsForce65牛力HardRibbedbackupplate带有突起的硬托盘3MLGBSuperdutySurfaceCond.Disc尼龙碟片LGBFirmBackupplate5000RPM5000RPM45Newtonsforce45牛力Video5Conclusions结论Manygrinding,finishing,anddeburringprocess’scanbeautomated很多打磨、抛光和去毛刺的工艺可以自动化Alltypesofabrasivecanbeautomated所有的磨料都可以用于自动化打磨Typically,consumablesarereduced磨料消耗量会减少Quality,productionratesandworkerhealthcanbebenefitted可以带来质量提高，生产效率提高和工人健康的好处Unitcostscanber