IE的工作职责及工作方法课件

IETrainingWhat’sIE?IEorganizationchartMSDBOMsetupPreplanningFlow-Chart/PFMEAPFP/OBCWSDSMEDWhat’sIE?IncludeEverything“IE,is...&InvolveEveryone“IE

isIndustrialEngineering工业工程简介什么是工业工程？美国质量管理权威朱兰博士说：美国值得向全世界夸耀的东西就是IE，美国之所以打胜第一次世界大战，又有打胜第二次世界的力量，就是美国有IE。Definition:Goal:IndustrialEngineering工业工程的特点IE的核心是降低成本，提高质量和生产率。IE是综合性的应用知识体系（技术和管理）注重人的因素是IE区别于其他工程学科特点之一。IE是系统优化技术。IE的面向--由微观向宏观管理。IE的意识：成本和效率意识问题和改革意识工作简化和标准化意识全局和整体化意识以人为中心的意识。方法研究内容包括：1。程序分析2。操作分析3。动作分析4。路线分析作业测定内容包括：1。秒表时间研究2。工作抽样3。预定时间标准法IE分析过程的四大原则(1)取消（Eliminate):(2)合并(Combine)：(3)重排(Rearrange):(4)简化(Simplify):What’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMED Whatismanufacturingsystemdesign(MSD)?MSDMSDisaDelphi-PgloballycommontooltodevelopanddocumentmanufacturingsystemdesignalternativesAlt1Alt2Alt3AltnMSDComparisonDecisionTheDelphiManufacturingEngineeringPhilosophyistodesignManufacturingSystemsthatachieveabalancebetweenoperators,equipment,andmaterialresultingin: WhatisthepurposeofMSD?ThebestLIFECYCLEmanufacturingsystemCOSTMSDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDBomSetupIEClerkReceivedrawingfromProductEngineeringDepartmentAnalyzedrawingIEEngineer/TechnicianCreateExcelBOMIEEngineer/TechnicianInputEBOMIEClerkCreateItemMasterPEEngineerTransmitinto4-ShiftITServerReleasePurchasingEngineerCheckBOMaccordingto4-SIEEngineer/TechnicianWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMED4.Pegboardreview5.Buildsequence6.Workcontentdefine7.Productionplan8.Paperbreakdown9.Roughbreakdown10.Finalbreakdown11.layoutandflow12.PFMEA&flowchart13.Masterboardrelease14.Laborstandard15.Systemrelease16.LinestartErgonomic/ECFNote:ECF:ErgonomicCorrelationFactorECF=Actualergonomicworksummary/IdealergonomicworksummaryCTS/TotalbuildsheetTimestudysheet(detail)Finalcontrol17/layoutWI(theory)FinalWIPractiseWIWorkshopdesign,materialrackQA/WLLQuotaQARampupplanWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDExample:APWSDWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDPFP-PeopleFocusedPracticeOBC-OperatorBalanceChartImprovementopportunitiesWhat’sIE?IEorganizationchartMSDBOMsetupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDSMED-SingleMinutesChangeDieQuickSetupDefinition:

Theminimumamountoftimeneededtochangeoverfromthelastgoodpartofoneproductionruntothefirstgoodpartofthenextproductionrun.Objective:TheobjectiveofQuickSetup/ChangeoveristominimizetheamountoftimerequiredtochangeoverfromoneactivitytothenextsothatchangeovertimeisnotanobstacleinachievingFlowManufacturing.

ImplementationGuide:QuickSetupInstallSteps1.Setupbestsequencetoreducecomplexchangeovertime.2.SeparateInternalandExternalSetupElements.InternalSetupElement:

isonethatmustbeperformedwhilethemachineoroperationisstoppedsuchasremovingthedie.Externalsetupelement:isonethatcanbeperformedwhiletheoperationisrunningsuchasgatheringmaterial,toolsandequipment.3.