井下设备介绍

井下设备介绍第1页/共71页BriefHistory简单历史GlobalSummary全球简介ProductRange产品系列ProductDevelopment新产品Agenda目录第2页/共71页UndergroundOverview井下设备概述第3页/共71页第4页/共71页CaterpillarUndergroundMiningPtyLtd(UGM)卡特彼勒井下矿用设备公司第5页/共71页第6页/共71页CradleMountainAgricultureQueenstownWineglassBay第7页/共71页PortofBurnie,Tasmania塔斯马尼亚州波尼港第8页/共71页1975DBElphinstone1986FirstLHD第一台井下铲运机1995EstablishmentofCEPL成立了CEPL2000100%CaterpillarOwnership卡特彼勒全部并购20011000thUnitDelivered第1000台设备交机2003CaterpillarBranding开始用卡特彼勒品牌销售2005AustralianLargeAdvancedManufacturerExportAward

赢得澳大利亚大型先进出口厂商奖 20062000thUnitDelivery第2000台交机CompanyHistory公司历史第9页/共71页Growth-1986Sales 销售 >$6.5MEmployees员工>33成长Growth-1986第10页/共71页EmployeeNumbers员工数第11页/共71页销售台量澳大利亚海外全部第12页/共71页Facilities硬件PartsDistribution零件分销Assembly/Admin组装/管理Fabrication加工Test

Facility测试基地TruckAssembly卡车组装LoaderAssembly铲运机组装第13页/共71页Facilities–HopkinsonStreet第14页/共71页Facilities–Assembly组装第15页/共71页Facilities–Fabrication加工第16页/共71页Facilities–PartsDistributionCentre零件分销中心第17页/共71页Facilities–MachineTestingGrounds设备测试场第18页/共71页ExpandedWorldClassManufacturingFacilities

扩建后的制造基地具有世界领先水准Completedfacilityexpansionsin2005.

在2005年完成扩建

Implementedamanufacturingexcellenceprogramon2005.

杰出生产活动在2005年完成

Productionincreased36%in2006,25%in2007./

2006年产量增加36%,2007年增加25%Mid-late2007manufacturingbeginsinCaterpillarBrazil

在2007年中起,在卡特巴西开始生产.Productionincreaseplansfor275%by2015.

产量计划在2015年前增加275%第19页/共71页Piracicaba

PIRACICABA

巴西基地

PIRACICABA,SÃOPAULOBRASIL巴西圣保罗州第20页/共71页PIRACICABAPLANT巴西基地4800EMPLOYEES员工UNDERROOFAREA:

168,000SQM厂房面积1,8

MILLIONSQF

TOTALAREA:

3,8

MILLIONSQM 占地面积第21页/共71页GlobalSummary

全球概况第22页/共71页AreaRepresentatives区域代表NathanWescombeJohnPouwelsDirkCoetzeeGrahamRobsonRondeHaanAlanHarnettLarryWiddifieldPaulBitter第23页/共71页WorldwideDeliveries市场销售497NorthAmerica176SouthAmerica263

Africa116CIS32Europe133

Asia1193Australia69Mexico(asat20thFebruary2008)1

JapanTotal:2480Units第24页/共71页SouthAfrica南非第25页/共71页WestminCampbellRiver,BritishColumbiaThyssenMiningConstructionCompanySiftoSaltGoderich,OntarioIncoSudbury,OntarioTroutLakeFlinFlon,ManitobaWilliamsMineDavidBellMineBattleMountainGoldCanadaSaltWindsor,OntarioEchoBayMines,N.W.TGetchellGoldWinnemucca,NevadaHendersonEmpire,ColoradoSavageZincGordonsville,TennesseeStillwaterNye,MontanaMolycrop,Questa,NewMexicoInco,ManitobaCowin&Company,TennesseeNewmontGold,CarlinNevadaAmericanRockSalt,NYKFareport,OhioDoeRun,MissouriBarrickGold,CarlinNevadaCargillSalt,NYKWeeksIsle,LAHoltMcdermot,OntarioMineSeleine,QuebecEkhati,NWTBritishPetroliumRioTimtoJuneauAlaskaBarrickEskayCreekCargill,WhiskeyIslandMartinMarietta,IndianapolisNorthAmerica北美第26页/共71页Australia澳洲第27页/共71页CaterpillarDealerNetwork代理商网络267

LocallyOwnedBusinesses1,665

DealerBranchStores93,000

EmployeesSupportingYou$7.8BillionInAssets50+Years

AverageTenure第28页/共71页ChinaDealers中国代理商

ECIMetro

LeiShingHongCELWesTracChinaCEL第29页/共71页P.T.FreeportIndonesiaMine第30页/共71页P.T.FreeportIndonesiaMineAD55Availability完好率–Average97.44%Utilization-Average70.19%出勤率

R2900GAvailability完好率–Average93.02%Utilization–Average58.34%出勤率第31页/共71页

P.T.FreeportIndonesiaMineModel型号Numbers数量Comments说明120HGrader3FirstDelivered1998R1500–2411FirstDeliveredNov1996R1300–9201R2900G6R1700117FirstDeliveredApril1996(154)R1700G31R160017FirstDeliveredMay1998R1600G2AD3011AD5521TOTAL100第32页/共71页

PalaboraMine第33页/共71页PalaboraMineMineInformation CatR1700Gx1132,000Tpd第34页/共71页QualityAssurance

质量保证第35页/共71页ProductRange

产品系列第36页/共71页UNDERGROUNDEQUIPMENT(LHD)井下铲运机第37页/共71页UNDERGROUNDEQUIPMENT(LHD)井下铲运机R1300GIIR1600GR1700GR2900GR2900GXtraGrossmachine

operatingweight总重27675kg40000kg52500kg67409kg75575kgEnginepower(gross)SAE发动机功率136kW

@2200rpm200kW

@2100rpm241/262kW

@1800rpm321/333kW

@1900/1800rpm321/333kW

@1900/1800rpmRatedpayload额定载荷6800kg10200kg14000kg*17200kg20000kg**Maxheightdumped最大举升高度3924mm4497mm4899mm5427mm5429mmMaxdumpclearance最大卸载高度1560mm2207mm2477mm2868mm2620mmBucketsize斗容2.4m³–3.4m³4.2m³–5.9m³5.0m³–8.8m³7.2m³–8.9m³8.9m³–11.6m³Breakoutforce崛起力15350kg19270kg20885kg27346kg27346kgStatictippingloadfullturnliftarmshorizontal倾翻载荷18369kg

(42.5°)23500kg

(42.5°)27430kg

(44.0°)34069kg

(42.5°)40472kg

(42.5°)第38页/共71页UNDERGROUNDEQUIPMENT(LHD)井下铲运机

Model Payload Bucket

型号 额定载荷 斗容R1300G6,800kg 3.1m314,991lbs 4.1yd3R1600G10,200kg 4.8m322,487lbs 6.3yd3第39页/共71页UNDERGROUNDEQUIPMENT(LHD)井下铲运机

Model Payload Bucket

型号 额定载荷 斗容R2900G17,200kg 7.2m337,926lbs 9.4yd320,000kg 8.9m3

44,029lbs 11.6yd3R1700G14,000kg 5.7m330,865lbs 7.5yd3R2900GXTRA第40页/共71页井下铲运机尺寸(LHD)R1600GR1300G第41页/共71页井下铲运机尺寸(LHD)R1700GR2900G第42页/共71页UNDERGROUNDEQUIPMENT(UAT)井下铰卡第43页/共71页UNDERGROUNDEQUIPMENT(UAT)井下铰卡AD30AD45BAD55Grossmachineoperatingweight总重60000kg85000kg102000kgRatedpayload额定载荷30000kg45000kg55000kgEnginemodel发动机型号Cat®C15ACERT™Cat®C18ACERT™Cat®C18ACERT™Enginepower(gross)SAE发动机功率304kW@1800rpm438kW@2000rpm485kW@2000rpmBodycapacities斗容11.3m³-17.5m³21.3m³-25.1m³26.9m³-36.6m³Widthoverall总宽2690mm3000mm3346mmHeightoverall总高2600mm3036mm3202mmDumpheight举升后斗沿高度5602mm6357mm6969mm第44页/共71页UNDERGROUNDEQUIPMENT(UAT)井下铰卡AD45B45,000kg 21.3m399,208lbs 27.9yd340,000kg 18.4m388,185lbs 24.0yd3

Model Payload Body

型号 额定载荷 斗容AD3030,000kg 14.4m364,140lbs 18.8yd327,000kg 15.2m359,525lbs 19.8yd3Dump后翻Ejector推卸Dump后翻Ejector推卸第45页/共71页AD5555,000kg 26.9m3121,255lbs 32.5yd347,000kg 29.4m3103,617lbs 38.5yd3UNDERGROUNDEQUIPMENT(UAT)井下铰卡

Model Payload Body

型号 额定载荷 斗容Dump后翻Ejector推卸第46页/共71页井下铰卡尺寸(ADT)AD30AD45B第47页/共71页井下铰卡尺寸(ADT)AD55B第48页/共71页ProductSafety产品安全Designguides设计的理念Worldwideregulations全球各地的规范Operatorinputs驾驶员反馈Fireprevention防火SafetyAudit安全Access/Egress/3pointcontact三点攀爬Eliminatetrippoints消除磕绊点Operatorergonomics功效学Serviceability保养便利第49页/共71页FireandHeatSuppression灭火及隔热Firesuppressionsystem(optional)ExtinguishesmanytypesofmachinefiresFirewallfittedPreventsfirefromspreadingto

differentcompartmentsMountstorearofengineSealsbetweencab,T/C,housing,

andexhaustbendfirewallExhaustheatshielding<200degreesC(392°F)HotandcoldsidesoftheengineIntegratedfiresuppressionsystemandfirewalltocontainfirestolimitedareas

整合一体的灭火及防火墙，可以有效将火控制在很小空间内第50页/共71页Features&Benefits性能特点Frameandstructures车架及结构Powertrain驱动系统Hydraulicsystem液压系统Steering转向Brakes刹车Electricalsystem电气系统Caterpillarmonitoringsystem

卡特监控系统Operatorstation驾驶室TheCaterpillarUndergroundmachineisthepremiermachineinitsclass,designedandbuiltbyCaterpillarusingcomponentsandsystemsthathaveevolvedthroughyearsofruggedminingapplications

卡特彼勒井下设备是市场的领先者.使用了卡特经过多年市场验证的零部件第51页/共71页Structures结构

Strongsteelframedesignedtoresisttwistingforces坚固车架防扭力Extensiveuseofcastingsinboth

majorstructures大量使用浇铸件Strengthenedandintegralhitchdesign

加强的一体化设计的铰接头Fullyweldedjointsandboxsection

接头和箱形经过满焊Rearframedesignresiststorsionalloading后车架设计防扭Frontframedesignedtoresistcyclicloadings

forimprovedservicelife

前车架为多次反复装载作业设计,延长寿命Wearbarsstandardonrearframe

后车架带有防磨损护栏FullFEAanalysispriortoproduction

批量前完整的有限元分析Designedformaximumstrengthanddurabilityintheharshestoperatingenvironments设计理念:在最艰巨的工况下保证最大的强度和持久性第52页/共71页刹车及缓速

Easeofoperation方便操作Eliminatesengineandmachineoverspeed消除发动机和设备超速Smoothretarderapplication缓速功能很平顺Limitsvehiclespeedtopre-setmaximum设备限速可以控制Increasedownhillaveragespeed可以提高下坡平均速度Alsofittedwithmanualretardercontrol也可以手动控制缓速AutomaticRetarderControl自动缓速控制RetarderindicatorARCswitch12第53页/共71页刹车及缓速

AutomaticRetarderControl自动缓速控制2500自动缓速控制功能的优势ManualRetarderControl手动控制Time(Seconds)时间(秒)AverageSpeed1960rpmEngineSpeed(rpm)2000150010005000102030405060702500AutomaticRetarderControl自动控制Time(Seconds)AverageSpeed2230rpmEngineSpeed(rpm)200015001000500010203040506070223010-15%Faster行驶速度快10％－15％第54页/共71页DualSpeedControl双速控制Asystemthatincreasesbothsafety

andproductivitySystemcanautomaticallydecreaseavehicle'sspeedlimitastruckgoespasthighpedestrianarea(e.g.,workshoporfuelbay)Automaticswitchingdevicethatislowmaintenance,reliable,andtransportableThenumberofareasthatcanbecontrolledisunlimitedDualspeedlimitsalsoensureincreasedproductivityforundergroundoperationswhichhavealonghaulafterexitingtheportalDualSpeedControlpreventsexcessivespeedindesignatedareaswhileallowing

ultimateproductivity第55页/共71页TruckPayloadMeasurementSystem(TPMS)称重系统RecordsloadcycleinformationautomaticallyProvidesreal-timeloadingdatatotheoperatorOverloading10-10-20ruleShortenscomponentlifeMayexceedthecertifiedcapacityofbrake

andsteeringsystemsReducestruckgroundspeedUnderloadingNotenoughmaterialmovedperloadTheTruckPayloadMeasurementSystem(TPMS)recordsloadcycleinformationautomaticallyandprovidesrealtimeloadingdatatotheoperator自动显示并记录每次运载重量第56页/共71页AutomationVision–MINEGEM自动化－MINEGEMOperatorAssistanceSemiAutonomousMachineAutonomous

MachineAutonomousSystem驾驶员辅助半自动设备自动设备自动系统第57页/共71页RearLADAR后视雷达Camera摄像头MINEGEMAutomationSystem自动化MINEGEMAutomationSystem自动控制ManualTeleremote人工远程控制Digitalvideo数字图像Logsallcontrolandactivities记录所有操作Co-pilotOperatorAssist双驾驶-驾驶员协助PointdirectionwithJoystick,LHDsteersitself

用控制杆设置方向,井下铲运机自动行驶Autopilot自动驾驶DrivetodestinationinCo-pilotonce

只需一次驾驶员协助驾驶Automaticallyrepeatsroute

设备自动重复第一次动作第58页/共71页Benefits特性OH&S安全Removalofoperatorfromtheenvironment

无须驾驶员Productivity产量高Additionalutilisation=moretonnespershift/day

利用率高＝产量高CostReductions成本节约Lessmachinedamage,consistentuse

设备损坏较少第59页/共71页CompetitiveComparison(Metric)对比AD45BTORO40TORO50WAGNERMT5010Grossmachineoperatingweight设备总重85000kg70700kg85200kg92000kgRatedpayload额定载荷45000kg40000kg50000kg50000kgBodycapacities车厢21.3m³-25.1m³18.0m³-22.0m³19.0m³-28.0m³N/AEnginemodel发动机CatC18ACERTDetroitS-60DDECIVDetroitS-60DDECIVCumminsQSK19-CEnginepower发动机总功率(gross)438kW@2000rpm354kW392kW485kWMaximumtrammingspeed最大行驶速度52.0km/h35.0km/h35.0km/h37.0km/h第60页/共71页CompetitiveComparison(Metric)对比AD45BTORO40TORO50WAGNERMT5010Width(overall)2690mm2990mm3220mm3200mmHeight(overall)2600mm2670mm2720mm3045mmDumpheight5602mm5780mm5900mm6910mmLength(overall)11194mm10217mm10220mm11221mmOuterclearanceradius9291mm9074mm9074mm9325mmInnerclearanceradius5310mm5019mm4899mm4895mm第61页/共71页The

End谢谢

ThankYou第62页/共71页ProductDevelopment

新产品第63页/共71页

NewR3200GwillreplaceexistingR2900GXtra10%moreCapacitythanR2900GXtra&28%moreCapacitythanR2900G12%IncreaseinHorsePowerovertheR2900GXtraFastercycletimesandimprovedHydraulicsystemSignificantlyincreasedbreakoutforceSameenvelopeastheR2900GXtraLockUpclutch&ImpellerClutchR3200G-UndergroundLoader井下铲运机第64页/共71页AD55-UndergroundTruck井下卡车

TheAD55BwillreplaceexistingAD55FittedwiththeC27Engine(775FEngine)@597KW(800hp)30%Increaseintorque19%IncreaseinHorsePowerovertheAD5520