年产8.5万吨丙烷资源化利用项目设备选型一览表

XX石化8.29万吨/年丙烷资源化利用项目可行性研究报告目录丙烷脱氢反应器设计结果 2丙烯环氧化反应器设计结果 2塔设备选型设计参数一览表 2换热器选型结果汇总表 2压缩机选型结果一览表 4泵选型结果一览表 4储罐设备选型一览表 4气液分离器设计结果一览表 5回流罐、倾析罐选型一览表 5分子筛脱水罐设计一览表 5主要工段管道选型数据一览表 5

丙烷脱氢反应器设计结果外热式管式固定床反应器（转化炉）壳体材料Q345R（板材）内管材质HP40Nb方箱横截面积/m210*10方箱长度/m20内管壁厚/mm6筒体壁厚/mm6内管数960内管长度/m15耐火衬里InsulatingBlock800/1100耐火砖InsulatingFirebrickClass23绝热固定床反应器选用材料Q345R（板材）封头标准椭圆设计温度/℃370筒体内径/mm3000设计压力/MPa0.5筒体壁厚/mm10中心管直径/mm350出口管直径/mm350筒体高度/m7催化剂床层/m1.6丙烯环氧化反应器设计结果填充床振荡流反应器选用材料16MnR封头标准椭圆内管内径/mm40筒体内径/mm2600内管壁厚/mm5筒体壁厚/mm6内管数1667筒体长度/mm8000内管长度/m8内管排列方式同心圆管心距/mm52折流板圆缺率25%，弓形板塔设备选型设计参数一览表位号名称类型板数板间距/m塔径/m塔高/m空塔质量/t材质T0101丙烷丙烯精馏A塔条形浮阀塔820.553.053.864.8Q345RT0102丙烷丙烯精馏B塔条形浮阀塔1080.84.072.9141.1Q345RT0201丙烯回收塔条形浮阀塔170.51.031.833.7Q345R200.62.0T0202环氧丙烷分离塔条形浮阀塔600.62.343.735.8Q345RT0203甲醇回收塔条形浮阀塔580.83.451.982.2Q345RT0301脱水塔条形浮阀塔300.61.831.020.1Q345RT0302副产品精制塔条形浮阀塔600.73.653.986.0Q345R换热器选型结果汇总表位号性质台数型号型式材料E0101换热器2BEM1000-1.0-523.3-9/25-1I卧式0Cr18Ni9E0102冷却器1BEM1000-1.0-523.3-9/25-1I卧式0Cr18Ni9E0103冷却器1BEM1000-1.0-523.3-9/25-1I卧式0Cr18Ni9E0104冷却器1BEM900-1.0-422.7-9/25-1I卧式0Cr18Ni9E0105冷却器2BEM800-1.0-216.3-6/25-1I卧式0Cr18Ni9E0106冷凝器1BEM600-2.5-36.5-2/25-1I卧式0Cr18Ni9E0107换热器（再沸器）1BEM400-1.0-18.4-2/25-1I立式热虹吸式0Cr18Ni9E0108冷凝器1BEM900-2.5-137.8-3/25-1I卧式0Cr18Ni9E0109换热器（再沸器）1BEM400-1.6-10.8-1.5/25-2I立式热虹吸式0Cr18Ni9E0110加热器1BEM1000-1.6-523.3-9/19-1I卧式0Cr18Ni9E0201换热器1BEM800-1.6-216.3-6/19-1I卧式0Cr18Ni9E0202再沸器1BEM600-1.6-46.0-2.5/25-2I立式热虹吸式0Cr18Ni9E0203冷凝器1BEM900-1.6-280.2-6/25-1I卧式0Cr18Ni9E0204冷却器1BEM800-1.6-216.3-6/25-2I卧式0Cr18Ni9E0205换热器（再沸器）1BEM400-1.6-14.6-2/25-2I立式热虹吸式0Cr18Ni9E0206冷却器1BEM1200-2.5-385.1-6/19-2I卧式0Cr18Ni9E0207冷凝器1BEM700-1.6-80.0-6/19-4I卧式0Cr18Ni9E0208再沸器1BEM800-1.6-106.0-3/25-2I立式热虹吸式0Cr18Ni9E0209冷凝器1BEM325-1.0-8.5-2/25-4I卧式0Cr18Ni9E0210冷却器1BEM600-0.6-36.5-6/19-2I卧式0Cr18Ni9E0211冷却器1BEM900-1.0-422.7-9/19-1I卧式0Cr18Ni9E0212冷却器1BEM600-0.6-55.8-4.5/19-2I卧式0Cr18Ni9E0301冷却器1BEM400-0.6-45.4-6/19-2I卧式0Cr18Ni9E0302冷却器1BEM600-0.6-113.5-6/19-1I卧式0Cr18Ni9E0303换热器1BEM400-0.6-45.4-6/19-2I卧式0Cr18Ni9E0304再沸器1BEM800-1.6-46.0-3/25-2I立式热虹吸式0Cr18Ni9E0305冷却器2BEM1200-1.6-779.0-9/25-2I卧式0Cr18Ni9E0306冷却器1BEM600-1.6-113.5-6/19-6I卧式0Cr18Ni9E0307再沸器1BEM800-1.6-96.4-2/25-1I立式热虹吸式0Cr18Ni9E0308冷却器1BEM450-1.6-62.5-6/19-1I卧式0Cr18Ni9E0309冷凝器1BEM450-1.6-62.5-6/19-2I卧式0Cr18Ni9转化炉对流段换热盘管项目对流段E0113E0112——E0111种类原料预热器急速锅炉燃烧空气预热器锅炉给水预热器换热管类型光管光管翅片管翅片管热负荷/*103W75.62841.78.9管程介质工艺气水+汽空气锅炉水烟气温度/℃680/590953/680590/350350/275设计压力/bar5151换热面积/m28444181114122盘管排列18*5012*5028*554*50管子尺寸/mmΦ38.1×2.6Φ38.1×2.6Φ31.8×2.3Φ31.8×2.3管子材料HP40Nb20g20g20g压缩机选型结果一览表位号流量/（m3/min）品牌型号数量总功率/kWC010195SOLOR3MCL3501750C010295SOLOR3MCL3501750C010325ABBVW-45/81120C0301160SAMSUNGTECHWINTM125011200泵选型结果一览表位号用途型号方式P0101R0101进料泵40AY40x2单泵P0102T0101回流泵200AY-75单泵P0103T0102进料泵ISW80-160B单泵P0104T0101进料泵ISG65-250单泵P0105T0102回流泵250AYS80单泵P0106R0201进料泵ISG65-250单泵P0201T0201进料泵150AY150x2单泵P0202T0201回流泵ISG20-160单泵P0203T0202回流泵ISW65-200(I)单泵P0204T0203进料泵200AY75单泵P0205T0203回流泵200AY75单泵P0301T0301进料泵IS65-50-125(2900)单泵P0302T0302进料泵IS125-80-200(2900)单泵储罐设备选型一览表名称数量类型尺寸/mm公称容积/m3材料标准序号反应物储罐丙烷储罐2钢制桔瓣式球形储罐D=142001500Q345RGBT17261-2011过氧化氢储罐2钢制立式圆筒形内浮顶储罐D=13000H=149051500321HG21502.2-92-120甲醇储罐2钢制立式圆筒形内浮顶储罐D=7500H=11455400Q235-A.FHG21502.2-92-108中间产品储罐丙烯储罐2钢制桔瓣式球形储罐D=123001000Q345RGBT17261-2011产物储罐丙二醇单甲醚储罐2钢制立式圆筒形内浮顶储罐D=4500H=8327100Q235-A.FHG21502.2-92-102环氧丙烷储罐2钢制立式圆筒形内浮顶储罐D=11500H=132541000Q235-A.FHG21502.2-92-118共沸剂储罐苯储罐2钢制立式圆筒形内浮顶储罐D=4500H=8327100Q235-A.FHG21502.2-92-102燃料储罐液化气储罐2钢制立式圆筒形内浮顶储罐D=4500H=8327100Q235-A.FHG21502.2-92-102气液分离器设计结果一览表位号分离器类型封头类型直径/m长度/m壁厚/mm材质V0101立式重力分离器标准椭圆形1.85.46Q345RV0201立式重力分离器标准椭圆形0.51.516Q345RV0202立式重力分离器标准椭圆形1.64.86Q345R回流罐、倾析罐选型一览表位号名称数量类型公称容积/m3公称直径/mm壁厚/mm长度/mm材料保温层V0103塔顶回流罐1卧式椭圆形封头贮罐4120053200Q345R岩棉V0104塔顶回流罐1卧式椭圆形封头贮罐4120053200Q345R岩棉V0203塔顶回流罐1卧式椭圆形封头贮罐16180065600Q345R岩棉V0204塔顶回流罐1卧式椭圆形封头贮罐290052800Q345R岩棉V0301液液倾析器1卧式椭圆形封头贮罐16200084400Q345R岩棉分子筛脱水罐设计一览表位号名称数量体积/m3直径/mm壁厚/mm长度/m材料V0102分子筛脱水罐1100200068Q345R主要工段管道选型数据一览表流股起终气相分率温度压力体积流量预定介质流速初选管径钢材管径壁厚ASPEN℃barl/minm/smmmmmm0101C0101120.00185759.7928.0255.01Cr18Ni9Ti2504.50102E0101C0101198.36521125.2225.0133.91Cr18Ni9Ti1252.90103R0101E01011550.00548953.6125.0203.91Cr18Ni9Ti2003.80106E0101R01021583.365164521.0028.0353.21Cr18Ni9Ti3506.40107E0102E01011404.715129966.0028.0313.91Cr18Ni9Ti3004.60108E0103E01021250.00599842.8525.0291.21Cr18Ni9Ti3004.60109E0104E01031175.00585100.4525.0268.81Cr18Ni9Ti2504.20110E0105E01041125.00575179.9825.0252.71Cr18Ni9Ti2504.20111V0101E01050.9340.00553922.0525.0214.01Cr18Ni9Ti2003.80112V0101040.00515.500.820.31Cr18Ni9Ti202.80113V0102V0101140.00553906.5525.0214.01Cr18Ni9Ti2003.80114VV-YNBV0102140.00553209.9425.0212.61Cr18Ni9Ti2003.80115X01BVV-YNB137.422134526.0028.0319.41Cr18Ni9Ti3004.60116X01B110.001.843422.9925.0192.01Cr18Ni9Ti2003.80117C0102X01B110.001.891615.9428.0263.61Cr18Ni9Ti2504.20118T0101C0102157.694.541886.6425.0188.61Cr18Ni9Ti2003.80119P0101T01010-1.804.5311.851.081.41Cr18Ni9Ti803.10120E0110P01010-1.735311.901.081.41Cr18Ni9Ti803.10121R0101E0110125.00517025.7925.0120.21Cr18Ni9Ti1253.40122P0103T01010-21.074570.580.8123.11Cr18Ni9Ti1253.40123T0102P01030-20.915.5570.790.8123.11Cr18Ni9Ti1253.40124T0101T01020-0.695.5333.551.084.21Cr18Ni9Ti803.10125B13T01020-27.005249.971.072.91Cr18Ni9Ti803.10126B130-27.00519.131.020.21Cr18Ni9Ti202.10127P0106B130-27.005230.841.166.71Cr18Ni9Ti653.10128B1B0-183.0084.690.811.21Cr18Ni9Ti102.30129X01BB1B0-182.9464.690.811.21Cr18Ni9Ti102.30130R0102X01B110.006649.5525.023.51Cr18Ni9Ti202.90131R0102025.00112.080.817.91Cr18Ni9Ti201.70137E0107T0302168.881794636.0040.0649.41Cr18Ni9Ti65012.70139M1P01060-26.866230.910.878.31Cr18Ni9Ti805.50201M1P1025.7668.840.815.31Cr18Ni9Ti152.80202M1P2025.246326.541.083.3316L803.10203E0201M1033.9562162.881.0214.31Cr18Ni9Ti2006.40204R0201E0201040.0062183.391.0215.31Cr18Ni9Ti2006.40205P0201R0201040.0062154.861.0213.91Cr18Ni9Ti2006.40206T0201P0201041.0225.52158.231.0214.11Cr18Ni9Ti2006.40207B19T0201055.0025180.681.061.91Cr18Ni9Ti655.20208E0204T0201155.0025176.7420.013.71Cr18Ni9Ti152.80209V0202E02040.375.002562.982.025.91Cr18Ni9Ti252.80210V020215.002554.9625.06.81Cr18Ni9Ti81.70211B18V020205.00258.011.013.01Cr18Ni9Ti152.10212E0205T02010178.1425.52646.850.9249.91Cr18Ni9Ti25010.90213B11E0205040.0025.51992.891.0205.71Cr18Ni9Ti2008.20214T0202B11040.001.11992.891.0205.71Cr18Ni9Ti2006.40215T0202034.071215.951.067.71Cr18Ni9Ti655.20216P0204T0202073.641.12026.641.0207.41Cr18Ni9Ti2003.80217T0203P0204073.968.22027.661.0207.51Cr18Ni9Ti2008.20218E0201T02030128.4581701.211.0190.11Cr18Ni9Ti2008.20219E0212E02010121.6381674.291.0188.51Cr18Ni9Ti2008.20220B21E0212040.0081436.221.0174.61Cr18Ni9Ti2008.20221M1B16040.9961600.791.0184.41Cr18Ni9Ti2008.20222E0210T02030170.888.2563.401.0109.41Cr18Ni9Ti1006.00223E0211E02100125.008.2528.871.0106.01Cr18Ni9Ti1006.00224B9E0211040.008.2479.901.0100.91Cr18Ni9Ti1006.00225B17B9040.008.2145.021.055.51Cr18Ni9Ti505.50226T0202B17040.001.1145.021.055.51Cr18Ni9Ti503.90227T0301B9040.008.2334.881.084.31Cr18Ni9Ti805.50301E0301CB40171.528.2192.101.063.91Cr18Ni9Ti655.10302E0302E03010125.008.2180.551.061.91Cr18Ni9Ti655.10303E0302040.008.2164.271.059.11Cr18Ni9Ti655.10304B1CB40171.528.21189.751.0158.91Cr18Ni9T