余热锅炉介绍-课件

余热锅炉产品介绍WasteHeatBoilerIntroduction余热锅炉产品介绍WasteHeatBoilerIntr内容简介Content一.水泥窑余热锅炉

CementKilnWasteHeatBoiler二.玻璃窑余热锅炉

GlassSmeltingFurnaceWasteHeatBoiler三.烧结余热锅炉

SinteringWasteHeatBoiler四.电石余热锅炉

CarbideWasteHeatBoiler五.其他余热锅炉

OtherWasteHeatBoiler内容简介一、水泥窑余热锅炉CementKilnWasteHeatBoiler1.工作原理及基本组成

Workingprinciplesandbasiccomponents2.锅炉结构及特点

Boilerstructureandfeatures一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler1.工作原理及基本组成

Workingprinciplesandbasiccomponents1.1水泥窑余热来源(SourceofCementKilnWasteHeat)纯低温余热发电系统中热源来源于两部分:

Theheatsourceofpurelowtemperaturewasteheatpowersystemcomesfrom2parts:窑尾预热器预热生料后产生的废气；

Wastegasproducedbythepreheaterinkilntailpreheatsrawmeal；窑头冷却机冷却熟料后的热空气。

Hotairproducedbycoolingmachineinkilnheadcoolsclinker.窑头冷却器AirQuenchingCooler悬浮预热器(窑外分解)SuspensionPreheater一、水泥窑余热锅炉窑头冷却器悬浮预热器(窑外分解)带悬浮预热器的水泥回转窑Cementrotarykilnthathassuspensionpreheater220~350℃窑头余热锅炉KilnheadWasteHeatBoilerAQCHRSG300~370℃窑尾余热锅炉KilnrearWasteHeatBoilerSPHRSG空气冷却器AirQuenchingCooler悬浮预热器SuspensionPreheater一、水泥窑余热锅炉CementKilnWasteHeatBoiler带悬浮预热器的水泥回转窑220~350℃300~370℃空气一、水泥窑余热锅炉CementKilnWasteHeatBoiler1.工作原理及基本组成

Workingprinciplesandbasiccomponents1.2余热烟气特点

Wasteheatsmokefeatures

1)烟气温度低；＜400℃；

Lowtemperatureofsmoke；＜400℃

2)烟尘特性强；多灰，细颗粒，

Obviousfeaturesofdusts;lotsofash,fineparticles3)生产过程中两种热源温度和流量均有波动。

Therearefluctuationsintwokindsofthermaltemperatureandflow.窑尾废气：产量变化不大时，相对稳定。

Wastegasinkilnrear：relativelystablewhenlittlechangedoccurredinproduction窑头废气：随工艺波动比较大,热源不稳定。

Wastegasinkilnhead：fluctuatedwithprocesses,heatsourceisunstable.一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents1.3水泥窑余热发电系统CementKilnWasteHeatPowerSystem一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.1锅炉结构Boilerstructure

锅炉立式布置Verticalpositonedboiler烟气上进下出Smokecomesinfromupsideandcomesoutfromdownside一、水泥窑余热锅炉锅炉立式布置一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.1锅炉结构BoilerstructureAQC锅炉AQC

Boiler一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.1锅炉结构(Boilerstructure)

SP锅炉SP

Boiler一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.1锅炉结构(Boilerstructure)AQC锅炉安装图InstallationgraphofAQC

BoilerSP锅炉安装图片InstallationgraphofSPBoiler一、水泥窑余热锅炉AQC锅炉安装图SP锅炉安装图片一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.1锅炉结构(Boilerstructure)

AQC锅炉SP锅炉AQCBoilerSPBoiler一、水泥窑余热锅炉AQC锅炉SP锅炉AQCBoil一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.2产品系列:ProductsSeries:2500t/dAQC

Boiler:QC150/370-11.7(4.5)-1.6/350(0.35/185)

SP

Boiler:QC195/330-13.5-1.6/3105000t/dAQC

Boiler:QC260/380-23(6.6)-1.6/350(0.35/185)SP

Boiler:QC380/320-21.8-1.6/300一、水泥窑余热锅炉一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.3锅炉主要特点(Maincharactersofboiler)1）窑尾烟气中含有大量粉尘，烟尘量为70~100g/Nm3，且粉尘细，容易在锅炉受热面上积灰，影响锅炉受热面的传热效果，致使锅炉出力降低，发电量降低，因此解决好锅炉受热面积灰问题是窑尾余热锅炉最基本也是必须解决的问题。一般采用光管结构，并利用机械振打的方式除去受热面上的积灰。Thesmokeofkilnrearcontainsalotofdusts;theamountofsmokeis70~100g/Nm3.Smalldustsmayeasilydepositedontheheatingsurfaceofboiler,thusreducetheoutputofboileranditsgeneratedenergy.

Asaresult,dustsdepositionoftheheatingsurfaceisabasicproblemthatneedstosolve.Lighttubeisusuallyused,andmechanicalvibration,Isusedtoremoveash.smokeFlowdirection一、水泥窑余热锅炉smokeFlowdirection一、水泥窑余热锅炉CementKilnWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.3锅炉主要特点(Maincharactersofboiler)2）窑头余热烟气中烟尘量<30g/Nm3，粉尘主要是熟料粉尘，颗粒比较硬，对受热面的磨损比较大。一般受热面采用螺旋翅片管和低烟速结构。Wasteamountofkilnhead<30g/Nm3，maindustis

clinkerdust,whichishardandseriouslyteartheheatingsurface.Spiralfinnedtubeandlowspeedofsmokestructureareusuallyused.3）漏风会影响系统引风机和锅炉的热利用率，因此解决锅炉的漏风是余热利用的关键的问题，锅炉本体一般采用全钢护板结构。Airleakagewillreducethethermalefficiencyofsysteminduceddraftfanandboiler.so,tosolvetheairleakageproblemisthekeyaretousewasteheat.Boilerbodyusuallyusewholesteelstructureofguardplate.smokeFlowdirection一、水泥窑余热锅炉smokeFlowdirection二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents2.锅炉结构及特点Boilerstructureandfeatures二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler1.工作原理及基本组成(Workingprinciplesandbasiccomponents)1.1玻璃窑分类(TheclassificationofGlassSmeltingFurnace)窑池按使用热源分为三类：Accordingtoheatsource,kilnsaredividedinto3class:a、火焰窑。以燃料燃烧为热能来源。Flamekiln。Usefuelcombustionasheatsource.b、电热窑。以电能为热量来源。electricheatingkiln。Useelectricityasheatsource.c、火焰-电热窑。以燃料为主要热源，电能为辅助热源。Flame

-electricheatingkiln。Usefuelcombustionasmainheatsource,andelectricityasauxiliaryheatsource.我国目前主要是采用火焰窑。(Chinanowmainlyusedflamekiln.)窑池按窑的规模分为三类：Accordingtothescale,kilnsaredividedinto3class:a、大型窑。日产玻璃液150t以上。Largekiln。Glassmeltisproduced150t/dayabove.b、中型窑。日产玻璃液50~150t。Middlesizedkiln。Glassmeltisproduced50~150t/day.c、小型窑。日产玻璃液50t以下。Smallkiln。Glassmeltisproducedlessthan50t/day.二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler1.工作原理及基本组成(Workingprinciplesandbasiccomponents)1.2玻璃窑生产过程(ProductionProcessofGlassSmeltingFurnace)

玻璃窑采用蓄热式高温空气燃烧技术：GlassSmeltingFurnaceusesheatstoragehightemperatureaircombustiontechnology：—每座玻璃窑的左右各设置一座蓄热室；—TherightandleftsideofeveryGlassSmeltingFurnacesetsone

regenerator；—采用换向燃烧方式，每20分钟换向一次；—usecommutationcombustionmode,directionischangedevery20minutes；—烟气和空气交替经过蓄热室，被冷却和加热—Cooledorheatedsmokeandairalternativelypassedthroughregenerator—经加热的空气送至玻璃窑，参与燃烧—HeatedairissenttoGlassSmeltingFurnace，andparticipatedincombustion—冷却后的烟气离开蓄热室进入总烟道，然后排向烟囱。—Cooledsmokeleavesregeneratortogeneralflue,thenexhaustedtochimney二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents1.3玻璃窑余热利用流程WasteheatutilizationprocessofGlassSmeltingFurnace二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents1.4常用玻璃窑余热发电系统工艺流程图ProcesschartofwasteheatpowersysteminGlassSmeltingFurnace二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点(Boilerstructureandfeatures)2.1锅炉结构(Boilerstructure)

二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.1锅炉结构Boilerstructure二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.2锅炉产品系列

ProductsSeries900t/d:Q90/420-10.54-1.57/390500t/d:Q54/410-5.92-1.86/380300t/d:Q39/390-3.9-1.76/360二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点（Boilerstructureandfeatures）2.3锅炉主要特点（Maincharactersofboiler）为了实现系统安全、稳定运行的目的，同时提高锅炉的热效率，锅炉在整个设计中要采取一系列有效措施：Toimprovetheperformanceofboilers,someefficientmeasuresareused:1）、系统负压运行，为降低锅炉的漏风系数，保证玻璃生产系统的稳定，锅炉应采用全密封设计：炉墙采用轻型金属护板炉墙；人孔、穿墙管、护板接缝等地方的密封均应进行精心的布置。Toreducethe

airleakagecoefficientandtoensurethestabilityofglassproductionsystem,wholesealingisused;

lightmetalguardplatesareusedinfurnace;

carefullydealwiththesealedareas,suchasmanhole,wallpipes,jointofguardplate.2）、采用热力计算和水动力计算协同优化蒸发器受热面结构。Usethermodynamiccalculationandhydrodynamiccalculationcollaborativelyoptimizetheheatingsurfaceofevaporator.二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点（Boilerstructureandfeatures）2.3锅炉主要特点（Maincharactersofboiler）

3）、针对玻璃窑余热锅炉的烟尘特点，选取蒸汽+热水喷淋相结合的方式进行吹灰，保证锅炉的吹灰效果。AccordingtothefeaturesofsmokethatisfromtheGlassSmeltingFurnaceWasteHeatBoiler，useacombinationofsteam+hotwatersprayingensurethesootblowingeffect4）、针对玻璃窑炉的烟尘特点，锅炉设计选用合适的灰污染系数，布置足够的受热面积以保证锅炉出力。AccordingtothefeaturesofGlassSmeltingFurnace，properashpollution

coefficientsaredesigned,andadequateheatingareasarelaidouttoensuretheoutputofboiler.二、玻璃窑余热锅炉二、玻璃窑余热锅炉GlassSmeltingFurnaceWasteHeatBoiler2.锅炉结构及特点（Boilerstructureandfeatures）2.3锅炉主要特点（Maincharactersofboiler）5）、考虑到锅炉烟气含硫，设计时省煤器分段布置，低温段采用防露点腐蚀的材料-ND钢，以方便日后的维修和更换。Becausesulfuriscontentedinthesmoke,economizerisstaginglylaidout.Lowtemperaturesectionusesdewpointcorrosionproofmaterial-NDsteel，whichisconducivetothefuturemaintenanceandreplacement.6）、由于锅炉烟尘的特性，锅炉受热面采用光管或膜式壁管结构。smoothtubeormembranetypetubestructureisusedinheatingsurface7）、锅炉受热面模块化出厂，缩短工地安装周期。Modularizationofheatingsurfaceshortentheassemblyperiodatworksites二、玻璃窑余热锅炉三、烧结余热锅炉SinteringWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents2.锅炉结构及特点Boilerstructureandfeatures三、烧结余热锅炉三、烧结余热锅炉SinteringWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents1.1烧结工序的余热WasteheatproducedintheprocessofSintering

炼钢工艺中，烧结工序是高炉矿料入炉以前的准备工序。有块状烧结和球团状烧结两种工艺,两种烧结过程都要消耗大量的能源。据统计，烧结工序的能耗约占冶金总能耗的12%。而其排放的余热约占总能耗热能的49%。回收和利用这些余热，显然极为重要，回收余热主要在成品显热及冷却机的排气显热两个方面，即烧结机和带冷机的余热。

Sinteringisthepreparatoryprocessbeforeputtingblastfurnacematerialsintothefurnace.

Therearetwoprocess-

bulkSinteringandroundSintering,bothSinteringrequirelotsofenergy.Accordingtostatistics，theenergyconsumptionofSinteringaccountedfor12%ofthetotalconsumption,andthewasteheataccountedfor49%ofthetotalheatconsumption.

Itisextremelyimportanttorecycleandusethesewasteheat.WasteheatrecyclingmainlyusedinSinteringmachineandbeltcooler.

三、烧结余热锅炉三、烧结余热锅炉SinteringWasteHeatBoiler1.工作原理及基本组成

Workingprinciplesandbasiccomponents1.2烧结余热回收工艺流程

RecycleProcessofSinteringwasteheat

带冷机余热回收工艺流程图Wasteheatrecycleprocessgraphofbeltcooler三、烧结余热锅炉带冷机余热回收工艺流程图三、烧结余热锅炉SinteringWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.1锅炉结构Boilerstructure三、烧结余热锅炉三、烧结余热锅炉SinteringWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.2锅炉主要特点Maincharactersofboiler1）锅炉采用全密封结构，减少漏风，减少热损失，提高发电率。Boileruseafull-sealedstructuretoreduceairleakage&heatlossandtoenhancetheefficiencyofgeneratedpower.2）锅炉受热面采用螺旋翅片管，加强换热，减少锅炉空间。Spiralfinnedtubeareusedontheheatingsurfacetostrengthentheheatexchangingandreducetheareaofboiler.3）采用声波清灰，效果明显。Useacousticwavetoremoveash,andachieveobviouseffect.三、烧结余热锅炉四、电石余热锅炉CarbideWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents2.锅炉结构及特点Boilerstructureandfeatures四、电石余热锅炉四、电石余热锅炉CarbideWasteHeatBoiler1.工作原理及基本组成Workingprinciplesandbasiccomponents1.1电石余热来源SourceofCarbidewasteheat

电石是有机合成化学工业的基本原料之一，是乙炔化工的重要原料（加水分解成乙炔和氢氧化钙）。Carbideisoneofthebasicrawmaterialsintheorganicsynthesischemicalindustry，anditisthemainrawmaterialinethynechemicalindustry.

生产电石一般多采用电热法，即生石灰和含碳原料(焦炭、无烟煤或石油焦)在电石炉内，依靠电弧高温熔化反应而生成电石。反应中生成的一氧化碳被抽出进入余热锅炉燃烧。

ProducingCarbideusuallyuseelectrothermalmethod,whichmeansquicklimeandcarbonaceousmaterials(coke,

anthraciteorpetroleumcoke)

areputinCarbidefurnace,andproduceCarbideunderthearchightemperaturemeltingreaction.CO(carbonmonoxide)causedbythereactionisburnedinWasteHeatBoiler.四、电石余热锅炉四、电石余热锅炉CarbideWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.1锅炉结构Boilerstructure四、电石余热锅炉四、电石余热锅炉CarbideWasteHeatBoiler2.锅炉结构及特点Boilerstructureandfeatures2.2锅炉主要特点Maincharactersofboiler1）有效解决了受热面的积灰问题。

Effectivelysolutestheashdepositionproblemoftheheatingsurface

2）选择了合适的燃烧器，燃烧稳定、负荷调节能力强。Selectstheappropriateburner