GM公司过程控制计划审核表

,,"GPSCSupplierQuality

全球采购供应链供应商质量",,,,,,,,,GM1960-B(SGM),

,,"ProcessControlPlanAuditSheet

过程控制计划审核表",,,,,,,,,GM1927-16(SGM),

,,,,,,,,,,Date:,,

,,,,,,,,,,日期,,

,,,,,,,,,,,,,

,SupplierName:,,,,,,,SupplierPhone:,,,,

,供应商名称,,,,,,,供应商电话,,,,

,Mfg.DUNS:,,,,,,,PlantLocation&Country:,,,,

,制造工厂邓白氏号码,,,,,,,工厂位置＆国家,,,,

,,,,,,,,,,,,,

,"Auditor:(SQE,SQI)",,,,,,,AuditorPhone:,,,,

,审核员,,,,,,,审核员电话,,,,

,Auditor:E-Mail:,,,,,,,GMDivision:,,,,

,审核员电子邮件,,,,,,,GM公司,,,,

,,,,,,,,,,,,,

,PartNumber(s):,,,,,,,PartName:,,,,

,零件号,,,,,,,零件名称,,,,

,DrawingDate:,,,,EWO#:/ODM#,,,,,Eng.ChangeLevel:,,

,图纸日期,,,,工程更改号,,,,,工程更改等级,,

,PPAP/Interim/BenestareStatus:,,,,,ModelYear:,,,,Program,,

,PPAP临时批准等级,,,,,车型年,,,,项目,,

,CreativityTeam:,,,,Commodity:,,,,,,,

,采购功能组,,,,专业组,,,,,,,

,,,,,,,,,,,,,

,"ReasonForAudit:

审核原因",新产品,生产启动,现生产,部分区域,其它,"SafetyRelatedPart?

是否为安全件？",,,,是否,不适用

,,,,,,,,,,,,,

,"TypeofAudit:

审核类型",初始审核,跟踪审核,GP9,,,"ProductValidation/QualificationComplete:

是否已完成产品验证？",,,,是否不适用,

,,,,,,,,,,,,,

,"DriverofAudit:

审核目的",APQP确认,,管理要求,,工厂要求,,按节拍生产,,现产品改进流程/售后,,

,,高关注,,一级受控发运,,二级受控发运,,重大质量问题,,停线后重新开线,,

,,零部件检验计划,,,,D/PFMEA,,3×5个为什么,,其它,,

,,,,,,,,,,,,,

,"FocusofAudit:

重点关注",零件/总成,生产线/生产单元,,操作工序/机器设备,,完善制造体系,,,质量体系,,

,"Approved

通过","Approved,butneedDocumentation

通过，但需要文件",,,,"NotApproved

不通过",,,"Follow-UpAuditDate:

跟踪审核日期",,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

TECHNICALINFORMATIONAVAILABILITY技术资料获取,,,,,,,,Yes有,No无,N/A不适用,Comments备注,

1.,"Areactualdrawingsavailabeatproductionfaciltywiththelatestchangelevel?

制造工厂是否有最新更改等级的图纸?",,,,,,,,,,,

2.,"Doesthesupplierhavethefinalcustomerapproveddrawing?

供应商是否有最终顾客批准的图纸?",,,,,,,,,,,

3.,"Istheprintcomplete(Tolerances,GD&T,CorrectDatums,KPCs,etc.)?

图纸是否完整(公差,GD&T,正确的基准，KPC等)？",,,,,,,,,,,

4.,"Arealltechnicalregulations/CTS/SSTSavailable?

所有技术法规/零件技术规范/子系统技术规范能否获得?",,,,,,,,,,,

5.,"Ifsupplierisdesignresponsible,hasDFMEAbeenusedtodevelopthePFMEA?

如供应商负责设计，DFMEA是否已被用于开发PFMEA?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMDOCUMENTATION质量体系文件,QUALITYSYSTEMDOCUMENTATION,,,,,,,,,,,

6.,"IsaProcessFlowDiagramavailable?

是否有过程流程图？",,,,,,,,,,,

7.,"DoestheProcessFlowDiagramincludereceiving?

过程流程图是否包括物料接收？",,,,,,,,,,,

8.,"DoestheProcessFlowDiagramincluderework?

过程流程图是否包括返修？",,,,,,,,,,,

9.,"DoestheProcessFlowDiagramincludescrap?

过程流程图是否包括报废？",,,,,,,,,,,

10.,"DoestheProcessFlowDiagramincludegauging/inspection?

过程流程图是否包括测量和检查？",,,,,,,,,,,

11.,"DoestheProcessFlowDiagramincludeshipping?

过程流程图是否包括发运？",,,,,,,,,,,

12.,"DoestheProcessFlowDiagramincludelabelingandPartIDatreceiving,WIP,finishedgoodandshippingareas?

过程流程图是否包括了物料接收、在制品、合格成品和发运区域的标签和零件标识？",,,,,,,,,,,

13.,"IsthereaPFMEAavailable?

是否有PFMEA？",,,,,,,,,,,

14.,"IsthePFMEAacceptable(RPNs,numbersmatchProcessflowandincludeKPCs/PQCs/KCCs)?

PFMEA是否可以接受(风险顺序数,编号与流程图一致，包括KPC/PQC/KCC等)？",,,,,,,,,,,

15.,"Isthereanyevidencethatitiskeptuptodate?

是否有证据表明PFMEA是不断更新的?",,,,,,,,,,,

16.,"IsthereaProcessControlPlan(PCP)available?

是否有过程控制计划(PCP)?",,,,,,,,,,,

17.,"IstheProcessControlPlan(PCP)acceptable(numbersmatchPFMEAandProcessFlow,includingKPCs/PQCs/KCCs/DRs/ITFs,GP-12ifapplicableandlatestEWO/ODMincluded)?

过程控制计划是否可以接受？(编号与PFMEA和流程图一致，包括KPC/PQC/KCC/DR/ITF，GP-12（适用时），最新的EWO)?",,,,,,,,,,,

18.,"Doesthecontrolplanaddressprintrequirementsrelativeto(dimensional,material,rustpreventitive,heattreat,micro-finish,contamination/sediment,etc.)?

控制计划有无反映(尺寸，材料，防锈，热处理，研磨，污染/残留物等)?",,,,,,,,,,,

19.,"Areall""CurrentControls""listedonthePFMEAdetailedontheControlPlan?

PFMEA中列出的所有“现行过程控制”项目在控制计划中是否都有详述?",,,,,,,,,,,

20.,"AreprocesscontrolsinplaceinthePCPtoaddressthehighPFMEARiskPriorityNumbers?

过程控制计划中的过程控制是否都在实施以解决PFMEA中高RPN项目?",,,,,,,,,,,

21.,"Isthereaprocedure/processforContinuousImprovementforRiskReduction?

是否有针对对风险降低的持续改进程序？",,,,,,,,,,,

22.,"AreKPCs/PQCs/KCCscalledoutonthePCP?

所有的KPC/PQC/KCC是否都在控制计划中体现？",,,,,,,,,,,

23.,"Aresamplesizesandcheckfrequencyforeachoperationreasonable?

每个操作的样本数量和检查频次是否合理?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATION质量体系实施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

24,"Doyoursupplier'sprovideevidanceofapprovedmaterialforallcomponentsneededfortheassembledpart?

你的供应商能否提供证据以证明所有供总成零件使用的零部件材料是经过批准的？",,,,,,,,,,,

25,"Arecontrolsinplacetoensureonlyapprovedincomingmaterialreleasedforproduction?

是否有控制措施以保证只有被认可的进货材料用于生产？",,,,,,,,,,,

26,"Whenpartsrequiretraceability,docontrolslinkcomponenttraceabilitytothefinalpart?

当零件有追溯性要求时，是否可实现零件到最终产品的追溯？",,,,,,,,,,,

AuditaccordingtotherequirementsofSGMprodcutionaccuratelyornomoraltraceabilityauditandattachtheauditsheettoPCPAsheet;按SGM产品追溯评审表（精确/一般）的要求进行评审并将追溯评审表附于控制计划审核表后；,,,,,,,,,,,,

27,"IstheworkplaceproperlyconfiguredandmatchesProcessFlowDiagram?

工作场所布置是否适当并与流程图一致?",,,,,,,,,,,

28,"Arealltoolsandgaugesproperlyidentified?

所有工装、量具是否可获得并正确标识?",,,,,,,,,,,

29,"Areallgaugescalibrated?

所有工装、量具是否可获得并正确标定?",,,,,,,,,,,

30,"Arealltoolsandgaugescertified?

所有工装、量具是否可获得并正确验证?",,,,,,,,,,,

31,"IsgaugeRepeatabilityandReproducabiltylessthan10%?

所有工装、量具重复性和再现性是否低于10%?",,,,,,,,,,,

32,"Doallgaugeshaveproperoperatorinstructions?

所有工装、量具是否有适当的操作指导书？",,,,,,,,,,,

33,"Areproperoperatorinstructionsavailableforeachoperation?

各工位有无适当的操作指导书？",,,,,,,,,,,

34,"AreStandardizedWorkinstructionsdetailedtorunthejobproperlytotaketime,includinghandlingofnon-conformingparts?

有无标准化作业指导书以保证按节拍时间正常操作，包括对不合格品的处置？",,,,,,,,,,,

35,"IsthereStandardizedWork?

是否进行标准化作业？",,,,,,,,,,,

36,"IstheStandradizedWorkbeingfollowed?

是否对标准化作业进行跟踪？",,,,,,,,,,,

37,"Dotheoperatorsunderstandtheinstructions?

操作工是否理解指导书？",,,,,,,,,,,

38,"Haveoperatorsbeenproperlytrained?

操作工是否进行了适当培训？",,,,,,,,,,,

39,"Areboundarysamples(BS)availabletooperators?

操作人员是否有合格的边界样品?",,,,,,,,,,,

40,"Areboundarysamples(BS)inuse?

操作工是否对边界样品进行使用？",,,,,,,,,,,

41,"AreMasterPartsorsamplesavailabletoconfirminspection?

是否有标准样品以确认检验是否正常工作？",,,,,,,,,,,

42,"AreMasterPartsavailableforerrorproofingdevices?

是否有标准样品以确认防错设备是否正常工作？",,,,,,,,,,,

43,"IsthereaPreventiveMaintenance(PM)planontoolsandisitfollowed?

有无针对工装、模具的预防性维修计划，是否按计划实施?",,,,,,,,,,,

44,"IsthereaPreventiveMaintenance(PM)planonequipmentandisitfollowed?

有无针对设备的预防性维修计划，是否按计划实施?",,,,,,,,,,,

45,"Istherestandardizedwork(orcontrolplan)forpartqualityverificationfollowingatoolchange?

工装模具变更后，有无标准化作业指导书(或控制计划)指导零件的质量验证？",,,,,,,,,,,

46,"Arelistedtestsandinspectionspercontrolplan,actuallyperformedasstated?

控制计划中各试验、检测项目是否按文件实施?",,,,,,,,,,,

47,"WheretheProcessControlPlancallsforSPCarethedataproperlyrecorded?

如控制计划有SPC要求，数据是否正确采集和记录?",,,,,,,,,,,

48,"AretheUpperControlLimits(UCL)current?

控制上限是否更新？",,,,,,,,,,,

49,"AretheLowerControlLimits(LCL)current?

控制下限是否更新？",,,,,,,,,,,

50,"Doesthedatamakesenseandarereasonablecontrollimitsshown?

SPC数据是否合理，控制界限是否合理?",,,,,,,,,,,

51,"Areoutofcontrolpointsnotedwiththecorrectiveactiontaken?

控制图表明过程失控时，是否进行原因分析并采取适当的纠正措施?",,,,,,,,,,,

52,"AreproductauditsshowingacceptableresultsforFinalProduct?

产品审核结果是否表明成品可以接受？",,,,,,,,,,,

53,"Doesthemanufacturingprocessdemonstratetherequiredcapabilityorperformance?

制造过程的能力(Ppk，Cpk，Cmk)是否合格?",,,,,,,,,,,

54,"Doespackagingandmaterialhandlingprotectpartsfromdamage?

零件包装、搬运和处置能否避免零件受损?",,,,,,,,,,,

55,"AreinstructionsforhandlingWorkInProcess(WIP)andfinalproductfollowedthroughouttheprocesstoshippingarea;includingrepair/reworkareas?

对在制品的处置(WIP)有无文件规定，是否遵照执行?包括返工、返修区域？",,,,,,,,,,,

56,"Areallpartsandcomponentslabeledproperly?

对所有零部件是否都进行了适当地标识？",,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT管理层质量体系实施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

57,"IsthereaprocessfordocumentingandtrackingDowntime?

是否有程序对停线情况记录和跟踪？",,,,,,,,,,,

58,"IsthereaprocessfordocumentingandtrackingScrap?

是否有程序对报废情况记录和跟踪？",,,,,,,,,,,

59,"IsthereaprocessfordocumentingandtrackingFirstTimeQuality?

是否有程序对FTQ进行记录和跟踪？",,,,,,,,,,,

60,"IsthereaprocessfordocumentingandtrackingPremiumFreight?

是否有程序对额外运费记录和跟踪？",,,,,,,,,,,

61,"IsthereaprocessfordocumentingandtrackingPlantProblemReports?

是否有程序对工厂问题报告记录和跟踪？",,,,,,,,,,,

62,"DoesleadershipensurethatOutofControlConditionsaremanaged?

有无针对过程失控的管理?",,,,,,,,,,,

63,"AreActionPlans(AP)followed?

是否按计划实施纠正/整改措施？",,,,,,,,,,,

64,"Isresponsibilityforimplementationassigneda