哈沃包装机技术说明

--可修编.product:物料product:物料bulkdensity:物料容重：fineness:粒度：temperature:物料温度：moisture:物料湿度：voltage:电压frequency:频率：systemconfiguration:系统设置：controlvoltage:控制电压：controlvoltage:控制电压：insulationclass:绝缘等级：typeofprotection:保护等级：installationabovemainsealevel:安装海拔：Requiredambienttemperature:设备工作环境温度：machinetype:设备形式：netmachineoutput:设备产能bag亚01。设$包装袋规格：kindofbag:包装袋形式<1000mTechnicalConditions技术条款OrdinaryCement水泥0.9-1.1kg/dm3(fluidized)0.9-1.1kg/dm3〔流性〕max.4200cm2/g(Blaine)最大布氏粒度4200cm2/g80°Cmax.最高温度80°C0.5%H2Omax.最大含水率0,5%400V,+/-5%50cps,+/-2%TN220VAC24VDCFIP54max.+45°Cmin.+5°CHAVER-ROTO-PackerType8RSCHAVER回转包装机，型号：8RSCEachmax.2,400bags/heach50kg50千克包装袋，单台最大产量2,400袋/小时50kgSewnWovenPPvalvebags.Atleast100samplebagsareneededforthetestbeforeitisconfirmedthatthebagissuitablefortheautomaticbagplacer.

缝线编制阀口袋至少需要100条样袋来测试包装袋是否适合用于自动插袋机。Samplebag(s):Tobeprovided.样袋有待提供emptybagdimensions:包装袋尺寸：stillhavetobeindicated有待说明widthofbagvalve:stillhavetobeindicated阀口尺寸有待说明heightoffillingtube:1,200mm灌包咀高度：weightaccuracy+-150gdeviationasaverageof10consecutivebagsperspout,withsufficientbagsize,continuouspackingoperationandrelativelyconstantbulkdensityprocess如果所用包装袋尺寸适宜，包装进程无连续并且物料容重恒包装精度：定，同一灌包咀连续包装10袋的平均误差为正负150克。totalpressed-airrequired:Detailedbytheconsumptionlistwithagaugepressureof6barqualityasperISO8573.1particlesize:5myconcentration:5mg/m3pressuredewpoint:+2°Cminimum-20°Cmaximumresidualoilquantity:25mg/m3maximum压缩空气需求量：详见能耗表压力6巴，质量标准608573.1杂质粒径：5微米杂质密度：5毫克/立方米空气露点：+2°^才最小-20°^寸最大残留油量：最大密度25mg/m3totaldedustingairrequired:Detailedbytheconsumptionlist总收尘空气需求量：详见能耗表airvolumesandpressureat:1bar20°Cpressuredatarefertodifferentialpressures空气量及压力压力1巴，温度20。^寸的压力数据根据不同的压力而定coating:colourRAL7035(lightgrey)涂漆：欧洲色标标号7035〔浅灰色〕acc.toHTT-Standardpainting涂漆：TechnicalSpecification技术参数PACKINGPLANT包装车间01.00 1Silocut-offgate手动闸板阀technicaldata技术参数：inlet/outletsection :400x400mm进出口尺寸constructionheight :100mm整体高度madeofsteelplate,withspindle,handwheelandseals钢制，螺旋调节杆和旋转手柄并配有密封01.01 1CementfeedingsystemtotheROTOPacker包装机进料装置technicaldata技术参数：eachconsistingof每套包括：inletbox,1个进料箱madeofsteelplateconstruction,withinletflangeandoutletspouts,withaeratedbottom采用钢板制作，进出料口法兰，充气口。withspecialsyntheticfabric,forinlet-box-aeration特殊混合纤维用于进料箱充气层nec.airsupplypiping,必要的气管includingformedpieces,fittings,sealingsandaccessories包括各种预制成型件，密封件及其他附件等incl.4Plymesh-aerationpadsforthesiloconsistingof:eachplate100x200mm,forinstallationinsidethestoragesilo,withconnectionR1/2",with2/2wayvalveandconnectionpipings包括4个网状透气垫，每个垫子100X200毫米见方，安装在储料仓中，配有4分管管接头、阀门和连接收。flow-controlgate,1个流量控制阀pneumaticallyoperatedforopen,closed,oneintermediatepositionanddust-tightsealing,closingincaseofpowerfailure,madeofcastedsteel,withpneumaticpistonwithsolenoidvalve,safetycouplingforhandoperation,switchboxwithlimitswitches气动控制，有开、闭、中间位，带有密闭防尘密封，铸钢制成，由带电磁阀的气缸控制，断电自动关闭，带有手动操作的平安离合器，配有带限位开关的控制盒。1transferchute,1个下料溜子madeofsteelplateconstruction,incl.fasteningmaterial,sealingsandaccessories钢板制成，螺栓紧固，带有密封件和附件HAVER-ROTO-PACKERHAVER回转包装机02.00 1HAVERROTO-PACKERType8RSCHAVER回转包装机8RSC型technicaldata技术参数：no.ofoperators :1操作工人数directionofrotation :clockwise旋向 顺时针rotationdrive :1.50kW回转驱动impellerdrive :4kW叶轮驱动totalpowerinstalled :33.5kW总装机功率totalpowerconsumption :15.00kW总消耗功率pressedairquantity :36m3/h压缩空气耗量

:6.0bar:8,500:6.0bar:8,500m3/h压力dedustingairquantity除尘风量HAVERROTO-PACKERaccordingtotheverticalimpellerfillingsystem,forbaggingintoself-closingvalvetypebagsandsimultaneousweighing采用立式叶轮灌装喂料系统，用于自封口阀口袋，即时称重eachconsistingof每台包括：centralbearing,maintenancefree中央轴承，免维护runninginanoilbath,powersupplyoverslipringpowerfeedinthetop,pressed-airsupplyoverturningnockleconnectionalsointhetopofthepacker油浴，动力由顶部滑环体接入，缩空气通过包装机顶部的万向接头进入包装机pressed-airmaintenancedevice压缩空气维护装置withpressurecontrolvalve,manometer,oilandwaterseparator,withautomaticoutflowandclosingvalve包括压力控制阀、压力计、油水别离器、溢流阀和截止阀rotationdrive回转驱动Gearmotorwithfrequencyconverter由变频调速电机驱动rotatingpackinghoppermadeofsteelplate,withlabyrinthseal,inletchute,outletspoutforeachfillingstation,scalebrackets,levelcontrolswitchforcontrolofproductfeed钢制，迷宫式密封，进料溜槽，针对每个灌包咀的卸料口，刻度架，料位开关eachindividualfillingstationconsistingof:每个独立喂料装置包括：verticalfillingimpeller立式喂料叶轮withtheimpellerbladewheelwithstrongbearing,drivingmotorforstart-stopoperation,installedoutsideofthedustarea,V-beltdrivewithprotectionhood,lateralmaintenancecover,aerationcontroldependingonfillingspeed给料叶片配有巩固的轴承，电机装在料粉区域之外，由丫型皮带驱动，带皮带护罩，侧面有外壳，根据充料速度进展充气控制theslidegatevalvesforfillingshutoff滑板式流量控制阀inthefillingchannel,actuatedbyapneumaticthree-positionaircylinderforfullandfineflowwithmanualadjustmentofthefineflowopening直接作用在喂料管上，由一个三限位的汽缸控制，实现全开和微流的控制效果，可以手动调节微流的流量。theaerationnozzle充气环隙inthefillingchannel,tominimizewallfrictionbetweenthefillingtubeandproductforcontinuousproductflow,controlledbytheelectronicweigher受控于电子称重系统，连接在喂料管上，用于减小物料和灌包咀间的摩擦。thefillingtubes灌包咀withpneumaticallyactuatedbagholder配有气动压袋装置bagchair袋座withtiltingsaddleandaircylinderforautomaticdischargeofthefilledbags,beingplacedparallelbymeansofleafspringsandconnectedtotheloadcellarrangedabove,manuallyheight-adjustable带有底座和气缸，用于灌装完毕后的自动卸包通过板簧与上方称重传感器连接，可手动调节高度thefillingspoutcontrolandelectronicweighingsystemMEC4喂料控制器和电子称重系统MEC4eachfillingstationconsistingof:每个喂料单元包括：loadcellwith200kgratedload额定承重200千克的承重传感器2spoutsin1controlcabinet1个控制柜控制2个嘴withthefollowingintegratedswitchgear:集成以下装置：motorprotectingswitchandcontactor

02.0102.02forcontroloftheimpellerdrive,电机保护开关和用于控制叶轮驱动的接触器02.0102.02powersupplyunitforgenerationof24Vcontrolvoltage24丫控制电压的电源发生器solenoidvalvesforthecontroloftheaircylinders用于控制气缸的电磁阀HAVERmicroprocessorweighingcontrolMEC4,degreeofprotection:IP65HAVER微处理称重控制器MEC4防护等级IP65memoryfor250differenttypesofproduct对250种不同种物料的记忆功能1SupportingframefortheROTO-PACKER回转包装机的支撑框架sectionalsteelconstructioninweldedorbolteddesignacc.todimensionorlay-outdrawing,forsupportontoasupportingstructureorfloor/通过焊接或螺栓连接的组合式钢构造设计，将包装机固定在支撑构造或地面或用户提供的钢平台上1Setofguard口E©5保护屏风workshopdrawing提供制作图workshopdrawing提供制作图02.0302.041Emergency-offpullcordswitches紧急拉绳开关workshopdrawing提供制作图workshopdrawing提供制作图02.0302.041Emergency-offpullcordswitches紧急拉绳开关fortheguardplates,incl.doorsafetyswitch布置在保护屏风上，包括入口平安开关1AUTOMATICVALVEBAGPLACERTYPERADIMAT自动插袋机型号:RADIMAT-bundlesystem-CS客户提供technicaldata技术参数technicaldata技术参数machineoutput产能valvesize阀口尺寸centerdistanceemptybagmagazine空袋盘中心距离pressedairquantity压缩空气用量driveemptybagmagazine空袋盘驱动功率servomotoraccelerationsystem加速电机系统功率totalpowerinstalled总装机功率:acc.toROTO-PACKER.capacity：参照回转包装机产量:90-140mm/onefixedsize：90-140mm围某一确定尺寸:3m:3m:20m3/h:0.25kW:2.50kW:2.75kWforgluedpaperbags,fedinbundlesfromtheemptybagmagazine(analternativeRadimatforstitchedwovenPPbagsisalsopossible)用于糊底阀口纸袋，分叠放置于空袋盘中〔或者PP缝线编织袋，使用另外一种插袋机〕。叩缝线编织袋需200个样袋来设定口人口间人丁自动插袋机Eachconsisting。£每台包含：theemptybagmagazine,approx.3mcenterdistance,with26emptybagcellstofeed,onecellforapprox.12-17bags,dependingonthenumberofplies,withgearmotor空袋盘，中心距约为3m,带有26个空袋槽，每个槽的容量约为12-17个空袋，取决于袋子的层数。配有减速电机。thebundlefeedingbymeansoftransportbelts,withgearmotor,thealigningdeviceforpositioningthebagbundle,thesuctionrailandthefixingtubeforopeningthebagvalve袋槽由减速电机驱动的输送皮带传送，校准装置给袋槽定位，吸盘轨道和固定管用来翻开袋子的阀口。thebagplacingunit,withtheaccelerationsystembymeansofservomotor,theslewablerollersforclampingtheopenedvalvebag,theadjustableguidingplates插袋装置配有用伺服电机驱动的加速装置，以滚轮夹住翻开阀口

02.0502.0603.0003.01的袋子，外部有可调整的防护栏。02.0502.0603.0003.01theintegratedcontrolcabinetwithmainswitch,controlvoltagetransformerandallthenecessaryswitchgear,atouchpanelTP57isinstalledinthecabinetdoor集成的控制箱，带有主开关及必要的接电装置，控制电变压器，控制箱的门上装有TP57型触摸屏。1Turntable转向桌1 PROTECTIONCOVERINGFORRADIMAT自动插袋机防护罩1 Spillagecollectingequipment集灰斗consisting。£包括：thefasteningframebelowthepacker,madeofprofilesteelconstruction,providedforbeingsetinthesteelorconcretefloor,withgrates固定支架，布置在包装机的底部，由型钢制成，固定在混凝土或者钢构造的根底上，上外表为格栅构造。thecentrefunnelmadeofsteelplateconstruction,withpendulumflapanddedustingspoutforthepacker中央集灰斗，钢制，下部连接重锤翻板阀和收尘口。thespillagecollectingpan,madeofsteelplateconstruction,withmaintenanceopeningscrapers,rotatingwiththepacker,2transferchutes溢料收集盘，钢制，和包装机同步回转，带有两个下料溜槽thespillagefunnelbelowthedischargebelt,includingfasteningframewithgratesandchute集灰斗，安装在接包皮带输送机下方，包括固定框架，上方为格栅构造。1Screwconveyorworkshopdrawing提供制作图workshopdrawing提供制作图workshopdrawing提供制作图workshopdrawing提供制作图customer'ssupply客户提供DISCHARGELINE卸包输送线04.00 1Bagdischargebeltconveyor接包皮带输送机technicaldata技术参数centerdistance :1,300mm中心距beltwidth :650mm皮带宽度Drive :1.10kW驱动conveyingspeed :0.77m/s输送速度requireddedustingairquantity :1,500m3/h收尘空气需求量consisting。£包括：thebelt-supportingstructurewithadjustmentofinclination,thedrivingstation,withdrivebracket,thebelttensioningstation,theidlers,therubberbeltandsupport接包机构，接包角度调节装置，驱动装置，驱动支架，紧装置，托辊、胶带、支架和电机thededustinghoodwithintegratedbagguideplate,adjustable,dedustingspout200mmdia.集尘罩，接包导向板，收尘口直径200毫米thehelicalwormgearmotor-shaftmounted-斜齿面减速电机-轴装-04.01 1Bagdirectingbeltconveyorwithintegratedbagcleaningdevice清包机及顺包机technicaldata技术参数centerdistance :1,600mm中心距beltwidth :650mm皮带宽度conveyingspeed :0.78m/s输送速度constructionheight :720mm整机高度drive :1.10kW驱动dedustingair :2,600m3/h收尘空气需求量drive-bagdedustingdevice :7.50kW清包风机驱动consistingof:包括Thebagdirectingbeltmadeofsteelplateconstruction,drivingstation,withdrivebracket,belttensionstation,idlers,plasticbelt,lateralguideplates,manuallyadjustable,arrangedonbothsides,supports,madeofprofilesteelconstruction顺包机，钢板构造制成，带驱动装置，驱动支架，托辊，拉紧装置，闭环皮带，可手动调节的侧向导板，型钢制成的支架thehelicalwormgearmotor-shaftmounted-斜齿面减速电机-轴装-thebagdedustingdevice清包装置forallrounddedusting,arrangedbetweendirectingbeltandaccelerationconveyor全方位除尘，安装在顺包皮带输送机和加速皮带输送机之间consisting。£包括：annularpipingforallaroundairvolume环节管airblower,incl.suctionfilterwithconnectingtubetotheannularpiping鼓风机，包括进气口过滤器和连接收slitrubberapronontheinletandoutlet进出口的橡胶帘dedustinghoodwithinspectionflaps带有检查口的集尘罩pipingtotheairblower和鼓风机之间的连接收05.00 1Check川6»0卜6「校正称technicaldata技术参数：conveyingdirection :acc.toproject输送方向weigherlength :1,100mm称量长度beltwidth :700mm皮带宽度conveyingspeed :acc.toproject输送速度constructionheight :720mm支架高度beltdrive :0.75kW皮带驱动Instructionsforinstallation:安装说明：Thespeedoftheupstreamanddownstreamtransportbeltsistobeadaptedtothespeedoftheweigher供袋和接袋的两端的输送机的带速要和校正秤的带速向配Theweigherhastobemountedonagroundwhichisvibration-freeandtorsion-free.Ifrequiredthecustomerhastoprovideanadditionalseparatesupportingstructureinordertoachievetherequirementsforanoptimumoperation.校正秤不能承受外来振动和扭矩。如果有必要，用户需要额外提供校正秤专用的支撑构造Vibrationsbelow15Hz.leadtomeasuringinaccuracy.低于15赫兹的震动会导致称量精度下降Theweigherhastobeprotectedagainstwindinfluence.要确保校正秤不受风力干扰06.00 1Bagrejectingdeviceforremovalofbrokenbags,underandoverweightbagsandtheirdischarge丢包装置，用于剔除破袋和重量超差的袋子并卸包至破包机technicaldata技术参数：beltwidth :600mm皮带宽度:1.10kWbeltdrive皮带驱动liftingdrive :3.00:1.10kW提升驱动dedustingairquantity :500m3/h收尘气体theliftableandlowerablebeltconveyor,withdrivingandreturnpulley,idlers,belt-supportingstructuremadeofsteelplateconstruction,withcentraldragbearingandfrontframe,plasticbelt,withgearmotorandtimebeltdrivewithguardhood,theliftingdevicewithcrankmechanismandlightbarrier可升降的皮带输送机，包括驱动滚筒和尾轮，托辊，钢支架，头部框架，塑胶皮带，减速电机驱动，带护罩，提升装置带曲柄机构和光垒thededustinghood(bagrejectingdevice),madeofsteelplateconstruction,withdedustingspoutandinspectionflap,withslitrubberapronattheinletandoutlet除尘罩〔抛袋装置〕，钢支架，除尘口和检查盖板，在入口和出口处有橡胶裙板06.0107.00workshopdrawing提供制作图06.0107.00workshopdrawing提供制作图中间溜槽installedbetweenrejectingdeviceandbagdestroyerdevice,incl.dedustingspout安装在抛袋装置和破包机之间，包括除尘口1Bagdestroyerdeviceforrejectedbagsandseparationofpaperfrommaterial破包机，用于别离被剔除的袋子和物料technicaldata技术参数：driverotarycutter :4.00kW回转切割器驱动dedustingairquantity :3,000m3/h除尘风量drivescreendrum :1.10kW筛式滚筒consistingof包括：thebagdestroyerwiththeroundcuttersplacedontherotatingcutterblock,withflexiblecouplingandthreephasemotor破包机，带有装在回转基座上的圆形刀片，带柔性联轴节和三相电机1drivingmotorfortherotarycutter1台用于切割器的电机therotaryscreendrum,with6°inclination,openonbothsidesofthedrum,withouterrollersattheinletside,inballbearingsattheoutletside,drivenbyagearmotorwithflexiblecoupling回转筛式滚筒，有6°的斜度，两端开放，在入口处有外置托辊，在出口段有滚珠轴承，由通过弹性联轴节连接的减速电机驱动thesteelplatehousing,withdustsuctionspoutandbigdimensionedmaintenanceandcleaningflaps钢制壳体，有除尘口和大尺寸检修盖板07.01 1Intermediatefunnel workshopdrawing中间溜槽 提供制作图installedbetweenbagdestroyerdeviceandscrewconveyor,incl.paperrejectingchute安装在破包机和螺旋输送机之间，包括出纸溜槽07.02 1Supportingstructure workshopdrawing支撑框架 提供制作图forbagdestroyingdevice,madeoutofsectionalsteelconstruction,incl.maintenanceplatform用于破包机，由型钢制成，带检修平台08.00 1SwitchcabinetforROTO-Packercontrol-RSCMEC4RSC型回转包装机〔配MEC4〕电控柜Generaldataandinformation根本资料及信息：Ambienttemperatures :+5°C/+40°C环境温度Electricregulations电气标准 :EN/VDEOperationalequipment/ponents控制设备/元件:H&BstandardH&B标准Documentation文件Inscriptions显示Painting涂漆:H&BstandardH&B标准:english英语:RAL7035eachconsistingof每台包括:1ControlcabinetPlaceofinstallation安装位置Degreeofprotection防护等级Width宽度Height高度Base底部:ROTOPackerprotective5八©》山。包装机保护罩:IP54metal-enclosed:1,200mm:2,200mm(with200mmbase):400mminstalled2"安装了：a)Iningsupply输入masterswitch总开关1Emergency-stopsystemwithsafetyrelay带平安继电器的急停系统1protectivedoorsystemwithsafetyrelay带平安继电器的保护门系统powerpack24VDC电源currenttransformer电流互感器multi1^1©「万用表b)PowerSection电源局部*ROTOPackerproductfeeding包装机喂料-1Cementfeedingsystem水泥进料系统consisting。£包括：1Flowcontrolgate(pneumatic)流量控制阀〔气动〕2Aerationvalve充气阀门1Relaycontact,floating,forproductrequestON/OFF浮动继电器触点，用于物料请求ON/OFF*ROTOPacker包装机1Power5侬卜0「电源开关forfeedingofROTOPackerslipringbody包装机滑环体1ROTOPackerrotarydrive,executed2$包装机驱动frequencyconverterdrivewithspeedspecifiedbytheOperatorTerminal,通过操作面板上设定的速度变频驱动*AutomaticBagPlacer口人口皿人丁自动插袋机口人口皿人丁-1Powerbreaker25人自动插袋机输入电源开关，

forfeedingoftheAutomaticBagPlacer*Bagdischargeconveyor接包输送机-1Dischargebelt-beltdrive卸包皮带驱动-1Bagpile-upsurve川ance堵包监控*BeltPlant皮带设备1Bagdirecting5©代顺包皮带1Bagdedustingdevice清包装置1Checkweigherfeeding-in220V/AC校正秤电源1Bagrejectingsystem-beltdrive丢包机皮带1Bagrejectingsystem-liftingdrive丢包机提升装置1bagdestroyer破包机ControlSection控制局部withprogrammablecontroller带可编程控制器Make制造者 : HAVER丁了口6型号 ：MEC4I/Odigitalmodules : 24V/DC输入/输出模块isolatedandshort-circuitproo^离，短路保护binationofFlashlight-Horn声光报警装置24V/DC,forseparatetriggering,colourofcollar=yellow,flashfrequency1Hz24V/口^分开触发。黄色，闪动频率1HzForopticalandaudiblestartingwarning光声启动警报Foraudiblecentralizedfaultindication声响故障显示Installedatthecontrolcabinet安装在控制柜e)MEC4MainTerminalMEC4主终端Foroperationandmonitoringoftheentirepackingmachineprovidedfortheinstallationinthefrontcontrolcabinet(classofprotection:IP65).TheHMIterminalisthecentraloperatinglocation.Itenablesmunicationbetweentheentiremachineandtheoperator.Usingafortableandcleargraphicdisplay,theop