Loadrite车载称重系统培训课件

METTLER

TOLEDOLoadrite

车载称重系统技服培训.什么是装载机？装载机图片.1Internal

usage

only车载称重系统能干什么？能使装载机司机了解自己每一斗举升的重量.2Internal

usage

only举升压力传感器举升缸角度开关回落压力传感器翻转缸位置开关装载机称重系统工作原理仪表举升缸翻转缸可不要.3Internal

usage

onlyInternal

usage

onlyMT

Loadrite

车载称重系统产品基本参数称重方式：动态自动称重称重精度:OIML

Y(b)级,相当于仪表使用温度：-10至50°C仪表保护:IP54电压:12-36VDC防振动级别:MIL-STD-810DIIII装载机电子秤的精度和车况以及司机是否按章操作有关.4LOADRITE安装培训.Loadrite触发器安装6Internal

usage

only.触发器LM550LM960LR9087Internal

usage

only.光电触发器LM960

Optical

Trigger使用2个红外传感器，单梁或双梁的隔断片进行触发最常用的触发器最多支持4个出发点.8Internal

usage

only触发器高度触发位置严重影响称重性能.9Internal

usage

only光电触发器的安装.10Internal

usage

only光电触发器安装.11Internal

usage

only光电触发器安装请确保图中触发器的位置和装载机轴心的距离在40－50cm之间。至少要大于

40cm12Internal

usage

only.Loadrite液压系统安装13Internal

usage

only.安全是必须被首先考虑的！有那些主要的伤害?摔下(光滑的地板)油进入眼睛(会感到不舒服或致盲)血液中毒失去手指(断裂或者腐烂生疽)着火(油很易燃)关节处的皮肤安全.14Internal

usage

only立刻擦洗干净溢出的液体经常的佩戴安全眼镜让不相干的人员离开(在可视范围4m以外)着装不要试图用身体任何部分堵漏出/喷射出来的液体在吃喝前洗干净手不要使用受到伤害的配件不要使用不合适的配件不要把配件拧的过紧不要破坏封闭的液压回路安全.15Internal

usage

only安装安全铲斗必须被放在地上或者正确的被支撑残余的压力被完全放走忽视正确的防范措施会导致受伤或者死亡..16Internal

usage

only安装步骤17Internal

usage

only放低铲斗并关掉引擎.松开液压油箱的帽子释放压力.操作控制杆确认所有的压力被释放.注意:有些机器在引擎关闭的情况下(大多数新机器),还有一些剩余的压力保存在油路中的。油路的安装有3种办法:法兰，ORFS和打孔.法兰适配器首选的方法在连接处松开夹具安装合适的法兰适配器重新安装夹具(需要长的，具有抗拉强度的螺丝)尽量靠近油缸..18Internal

usage

only法兰适配器.19Internal

usage

onlyInternal

usage

only法兰安装有可能导致铁管会和举升油管安装完法兰后.20铁块碰在一起ORFS

配件O

Ring

Face

Seal可供选择的一种法兰盘管接方法一些生产厂家的液压接头是这种样子的.21Internal

usage

onlyORFS

配件.22Internal

usage

only钻孔和攻丝23Internal

usage

only当法兰适配器或者ORFS

不能被使用的时候.用合适的螺纹转孔或攻丝.从机器上把配件拿走钻孔并攻丝安装前彻底弄干净配件.需要非常小心不能有铁屑留下，因为是导致各种密封和阀门损坏的主要原因.尽量在靠近油缸的地方寻找配件打孔.钻孔和攻丝（靠近油缸）.24Internal

usage

only钻孔和攻丝（靠近油缸）.25Internal

usage

only传感器安装T形头和‘放气帽’使用安装夹具,传感器朝上.26Internal

usage

only传感器安装传感器安装位置:放空气的帽子朝上，有利于空气的完全排出，不建议把传感器焊在上面的铁板上，因为用户维修的时候有可能拆卸掉上面的铁板.27Internal

usage

onlyLoadrite走线和仪表安装28Internal

usage

only.走线油管走线原则：跟着原来的油管走，尽量贴着原来管道的内侧，而不要贴着原来管道的上面和下面，这样在这些管道和我们的油管一起动作的时候，就不容易由于绷紧而断裂，同样的，传感器到仪表，触发器到仪表的2根走线原则也一样29Internal

usage

only.走线利用已知的结构来保护线缆，清晰可靠的穿过装载机30Internal

usage

only.电源/控制线的连接确信正确的触发器电缆和控制电缆相连接旋转触发器电磁/光电触发器.31Internal

usage

only仪表连线压力传感器打印/数据接口电源/控制.32Internal

usage

only电源和地线安装.33Internal

usage

only控制室安装仪表电源线和线的整理远程按钮打印机.34Internal

usage

only驾驶室内仪表和打印机安装.35Internal

usage

only远程按钮可以让操作员不用移动手到LOADRITE仪表上去直接按到累加按钮一般安装或者就直接放在最常用的控制杆前面(举升杆)..36Internal

usage

only传感器的放气37Internal

usage

only内部气泡会导致称重问题.在放气的时候安全是必须被最优先考虑的.不可预计的软管移动喷射高压的油和空气如果安全的话，在安装位置放空气在最终安装前放气(例如，先把它们移到机器安全的地方放气)..安装完成后要注意的地方开始做速度校正的时候，斗子必须完全收回放气顺序：1.松开lift的空气帽，举升大臂，等有线状油喷出后，拧紧return的空气帽2，把大臂平方在地上，松开return的空气帽，让装载机大臂下压，使整个机器拱起来，等有线状油喷出后，拧紧return的空气帽。给用户讲解如何更换打印纸和保险丝，触发器清洁。注意安全！！！38Internal

usage

only.安全39Internal

usage

only正确合适的支撑确保没有不可靠的支撑电焊使用独立电源器件正确的调整保证触发器位置不被撞击在电焊，打孔和打磨的时候注意使用正确的个人防护设备(PPE).LOADRITE仪表操作和设定培训.LoadriteOperator

Training41Internal

usage

only.Warm

Up

LiftsLoadrite

will

count

down

3

warm

up

lifts

atstart

of

day,

or

after

machine

has

beenturned

off

for

more

than

an

hour..42Internal

usage

onlyCheck

ZeroAdjusts

for

shift

in

temperature

as

loader

gets

topeak

operating

temperatureTares

product

build

up

in

bucketEvery

15

mins

for

first

hour,

every

30

minsafter.43Internal

usage

onlyZero

Updated

-

ReadyBucket

empty&

rolledbackSmooth

liftPress

keyLoadrite

now

‘Ready’

to

weigh.44Internal

usage

onlyAddTo

keep

each

bucket

and

add

theweight

lifted

–

presskey

or

remote

addbutton.45Internal

usage

onlyAddWhen

bucket

load

is

added,

bucketcount

will

also

bedisplayedTypical

printout

will

show

Add

countand

weight.46Internal

usage

onlyTime

OutWeight

displayed

for

8

secondsSystem

will

time

out

if

no

actionRecall

weight

if

wanted.47Internal

usage

onlyClearPrinter

docket

will

include

LoaderID,time,

date

and

total

of

product

loadedwhen

cleared.48Internal

usage

onlyAuto

AddStockpiling,

repetitive

loadingTo

activate

presskey

and

confirm

bypressingkey.49Internal

usage

onlyAuto

AddA+

LED

confirms

Auto

Add

activated.50Internal

usage

onlyAuto

AddDeactivate

Auto

AddPressthentoconfirmReturn

to

‘Ready’

screen.51Internal

usage

onlyRecallPressto

recall

lastbucket.52Internal

usage

onlySubtractPresskey

to

subtractlast

bucketUnable

to

subtract

same

bucket

twice.53Internal

usage

onlyStandbyPress

and

holdkey

to

put

system

intoStandbyPress

any

key

to

re-activateindicator.54Internal

usage

onlyDataPro

-

5

data

fieldsExpress

–

3

datafields.55Internal

usage

onlyDataData

1

–

5Data

PromptData

SuspendDataEditData

ClearListDataList.56Internal

usage

onlyLoadriteSetup

&

Configuration

Training57Internal

usage

only.Setup

&

Configuration58Internal

usage

onlyOrder

of

Configuration

&

CalibrationCheck

clock

settingsEnter

all

details

in

Weighing

MenuConfirm

or

enter

changes

in

OperatingMenuEnter

all

details

in

the

Machine

MenuPerform

Speed

Compensation

CalibrationPerform

Zero

CalibrationPerform

Span

Calibration.Installer

MenuPressthenKey

in

Access

CodePress“InstMenu

Config”.59Internal

usage

onlyMenu

NavigationEnter

Menu

and

confirm

selectionsExit

MenuScroll

forward

through

Menu.60Internal

usage

onlyMenu

&

Screen

NavigationScroll

back

throughMenu61Internal

usage

onlyMove

curser

to

the

rightMove

curser

to

the

left.Configure

ClockEnter

Clock

Configuration

menuAdjust

time

and

date

to

local

time

and

formatto

local

settings.62Internal

usage

onlyWeighing

MenuDecimal

PointFull

ScaleIncrement

SizeUnit.63Internal

usage

onlyOperating

MenuTargetBatchBlendMixTareTare

TotalSplit.64Internal

usage

onlyOperating

MenuConversion

to

VolumeAuto

AddAuto

Add

TimeAuto

Add

MinimumWeightRemote

ButtonKey

Press

TimeCheck

LED

LightBeeper.65Internal

usage

onlyMachine

SetupCylinder

Rod

SizeCylinder

Bore

SizeDual

SensorsAcceleration

DetectionTrigger

TypeNo.

of

TriggerPoints.66Internal

usage

onlyMachine

SetupRotary

Trigger

SpacingWeighing

ErrorsWeighing

Error

%Speed

Error

%Filter.67Internal

usage

onlyAdvancedOverloadOverTargetAdd

TimeAuto

Add

TimeAuto

Add

ToggleAuto

Add

MinWeightZero

BlankingUserUnit.68Internal

usage

onlyCalibration.69Internal

usage

onlyCalibration

MenuTo

Enter

the

Cal

MenuPress

menu

keyEnter

access

codePressEnterScrollForwardPressEnter.70Internal

usage

onlyMultiple

ScalesThis

function

enables

differentattachments

to

be

used

on

any

loader.i.e.

bucket

or

forksCalibration

for

each

attachment

required.71Internal

usage

onlyUncalibrateResets

calibration

to

factory

defaultvalues.72Internal

usage

onlySpeed

CompensationTotal

of

six

speeds

equally

spaced

tominimise

the

effects

of

changes

in

liftspeeds.73Internal

usage

onlyZero

CalibrationSetting

of

the

pressure

required

to

lift

theweight

of

the

empty

bucket

andarms‘Zero’

pressure

subtracted

to

calculate

thetrueweight.74Internal

usage

onlySpan

CalibrationDetermines

the

relationship

between

liftpressure

and

the

weight

in

the

bucketMinimum

20%

of

fullscale..75Internal

usage

onlyCalibration

Overview76Internal

usage

onlyBring

machine

to

operating

temperaturePerform

Speed

calibrationPerform

Zero