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专用
人人文库
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
StandardfortheFormationofEngineeringDesign
DeliverablesforPetrochemicalPlants
GB/T50933-2013
ChiefDevelopmentDepartment:ChinaPetroleumandChemicalCorporation
ApprovalDepartment:MinistryofHousingandUrbanRuralDevelopment
-
ofthePeoplesRepublicofChina
ImplementationDate:June1,2014专用
人人文库
ChinaPlanningPress
Beijing2019
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2013
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2019
byChinaPlanningPress
rd
,,专用
3FloorCTowerGuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJingyintangGraphicPrintingCenter
©2013byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans人人文库,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-1089-3
中华人民共和国住房和城乡建设部公告
2018年第185号
住房城乡建设部关于发布《石油化工工程防渗技术规
范》等7项工程建设标准英文版的公告
现批准《石油化工工程防渗技术规范》(GB/T50934—2013)、《石油化工安全仪表系统设
计规范》(GB/T50770—2013)、《石油化工钢制低温储罐技术规范》(GB/T50938—2013)、《石
油化工装置设计文件编制标准》(GB/T50933—2013)、《石油化工工厂布置设计规范专用》(GB
50984—2014)、《石油化工用机泵工程设计规范》(GB/T51007—2014)、《石油化工建(构)筑物
荷载规范》(GB51006—2014)英文版。工程建设标准英文版与中文版出现异议时,以中文版
为准。
该7项工程建设标准英文版由住房城乡建设部组织中国计划出版社出版发行。
中华人民共和国住房和城乡建设部
年月日
201894
人人文库
AnnouncementofMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.234
AnnouncementofMinistryofHousingandUrbanRuralDevelopmentofthe
-
PeoplesRepublicofChinaonIssueofStandardfortheFormationof
EngineeringDesignDeliverablesforPetrochemicalPlants
TheStandardfortheFormationofEngineeringDesignDeliverablesforPetrochemicalPlantshas
beenapprovedasanationalstandardwithaserialnumberofGB/T50933-2013,andwillbe
implementedonJune1,2014.
AuthorizedbytheResearchInstituteofStandardsandNorms,MinistryofhousingandUrban
-
RuralDevelopmentofP.R.China,thisStandardispublishedanddistributed专用byChinaPlanningPress.
MinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina
-
November29,2013
人人文库
Foreword
ThisStandardisdevelopedbysinopecengineeringIncorporationincooperationwithother
involvedorganizationsaccordingtotherequirementsofDocument(JIANBIAO〔2007〕No.126)
issuedbytheoriginalMinistryofConstruction(MOC)ofthePeoplesRepublicofChinaNoticeon
-
PrintingandDistributingtheDevelopmentandRevisionPlanofNationalEngineeringConstruction
Standards(2ndGroup)in2007.
InpreparingthisStandard,theworkingteamsummarizedthepracticesofdevelopingdesign
deliverablesforpetrochemicalplants,absorbedtheresearchoutcomesinrecentyears,madereferenceto
applicablecodesandstandards,discussed,revised,refinedandfinalizedthisStandardbasedupon
commentsconsolidatedfromthegeotechnicalengineeringreconnaissanceorganizations,engineering
companies,researchinstitutes,constructioncompaniesandusers.
Thisstandardconsistsof6chaptersand1appendix,coveringgeneralprovisions,termsand
abbreviations,basicrequirements,processdesignpackage,basicengineeringdesignanddetailed
engineeringdesign.
TheMinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChinaisin
-
chargeofadministrationofthisStandard.ChinaPetroleumandChemical专用Corporation(SinopecGroup)
isresponsibleforitsroutinemanagement.SinopecEngineeringIncorporationisinchargeofthe
explanationoftechnicalspecifications.Allrelevantorganizationsarekindlyinvitedtosummarizeand
accumulateactualexperienceswhenimplementingthisStandard.Relevantcommentsand
recommendations,whennecessary,shouldbesubmittedtotheManagementTeamforStandardforthe
FormationofEngineeringDesignDeliverablesforPetrochemicalPlantsinSinopecEngineering
Incorporation(Address:Bldg.21Anyuan,AnhuiBeiLi,ChaoyangDistrict,Beijing,Postcode:100101)
asareferenceforrevisingthisStandardinthefuture.
Chiefdevelopmentorganization,participatingdevelopmentorganizations,chiefdraftingstaffand
chiefreviewingstaffofthisStandard:
:
ChiefDevelopmentOrganization
SINOPECEngineeringIncorporation
:
ParticipatingDevelopmentOrganizations
SINOPECLuoyangEngineeringCo.,Ltd
人人文库SINOPECShanghaiEngineeringCo.,Ltd
SINOPECNingboEngineeringCo.,Ltd
:
ChiefDraftingStaff
XiaoXuejunWangZizongYuanZhongxunLiYonghongChenWeiqun
DingXiaopingLuoMingWuWengeChenWeiyeYuQijie
WangYanzongSunHengzhi
:
ChiefReviewingStaff
HuMinZhouJiaxiangQiuZhenghuaShenFaxiangLuoGuanghai
ZhaoYongWuHongLiZhenzeSunHongTangJieZhuXianjie
Contents
1GeneralProvisions……………(1)
2TermsandAbbreviations………………………(2)
2.1Terms…………………………(2)
2.2Abbreviations…………………(2)
3BasicRequirements……………(3)
4ProcessDesignPackage………………………(4)
4.1GeneralRequirements…………(4)
4.2DesignDeliverable………………(4)
4.3ProcessManual…………………(6)
4.4AnalysisManual………………(7)
5BasicEngineeringDesign………………………(8)
5.1GeneralRequirements…………(8)
5.2ProjectOutline…………………(8)
5.3Process………………………专用(9)
5.4StationaryEquipment……………(12)
5.5RotaryEquipment………………(13)
5.6Heater…………………………(14)
5.7PlotPlanandTransportation……………………(15)
5.8EquipmentLayoutandPiping……………………(18)
5.9Instrumentation…………………(20)
5.10Electric………………………(23)
5.11Telecommunication……………(26)
5.12Architecture…………………(28)
5.13Civil…………………………(29)
5.14HVAC………………………(30)
5.15Laboratory……………………(31)
5.16WaterSupplyandDrainage……………………(32)
5.17Firefighting……………………人人文库(33)
5.18BudgetaryEstimate……………(34)
6DetailedEngineeringDesign……………………(35)
6.1GeneralRequirements…………(35)
6.2Process………………………(35)
6.3StationaryEquipment……………(35)
6.4RotaryEquipment………………(37)
6.5Heater…………………………(37)
6.6PlotPlanandTransportation……………………(38)
6.7EquipmentLayoutandPiping……………………(42)
·1·
6.8Instrumentation…………………(44)
6.9Electric………………………(47)
6.10Telecommunication……………(50)
6.11Architecture…………………(51)
6.12Civil…………………………(54)
6.13HVAC………………………(59)
6.14Laboratory……………………(60)
6.15WaterSupplyandDrainage……………………(61)
6.16Firefighting……………………(62)
AppendixATypicalProjectDesign/EngineeringSchedule……(63)
ExplanationofWordinginThisStandard…………(64)
专用
人人文库
·2·
1GeneralProvisions
ThisStandardispreparedwithaviewtoassurethatthepetrochemicalplantsareproperly
1.0.1
designedtoachievecosteffectiveness,safetyandapplicability,advancedtechnologyandenvironment
-
protection,andunifythecontentsanddepthofdesigndeliverablesforpetrochemicalplant.
ThisStandardisapplicabletotheformationofdesigndeliverablesforgrassroots,expansionand
1.0.2
revampingofpetrochemicalplants.
ThisStandardspecifiesthebasicrequirementsforthedesigndeliverablesforpetrochemical
1.0.3
plants.Forexpansionandrevampingprojects,theexpansionandrevampingdetailsshallbeincludedin
thedesigndeliverables.
InadditiontotherequirementsstipulatedinthisStandard,theformationofdesigndeliverables
1.0.4
forpetrochemicalplantsshallalsocomplywiththosestipulatedinthecurrentrelevantstandardsofthe
nation.
专用
人人文库
·1·
2TermsandAbbreviations
2.1Terms
PPpetrochemicalplant
2.1.1
Thepetrochemicalplantreferstotheplantsintherefineries,petrochemicalcomplex,petrochemical
fiberplantsortheircomplexwherepetroleum,naturalgas,coalandtheirproductsareusedasfeedstock
toproduceandstorevariouspetrochemicalproducts.
PDPprocessdesignpackage
2.1.2
Asatechnicalcarrier,processdesignpackageisdevelopedtofindsolutionstotechnicalsources
andtechnicalreliability,anditisshortenedasPDP.
BEDbasicengineeringdesign
2.1.3
Basicengineeringdesign(BED)isintendedtofindsolutionstotechnicalschemesand
engineerization.
DEDdetailedengineeringdesign
2.1.4
Detailedengineeringdesign(DED)isintendedtofindsolutionstoprojectconstructionand
execution,developconstructiondrawingsandproposetherequirements专用inaspectsofinstallation,
inspectionandacceptancebasedonthedeterminedtechnicalschemesandprinciples.
2.2Abbreviations
APC——advancedprocesscontrol;
2.2.1
DCS——distributedcontrolsystem;
2.2.2
PFD——processflowdiagram;
2.2.3
P&ID——piping&instrumentdiagram;
2.2.4
FGS——fireandgasdetectionsystem;
2.2.5
HVAC——heating,ventilation&aircondition;
2.2.6
PCS——processcomputersystem;
2.2.7
PLC——programmablelogiccontroller;
2.2.8
SCADA——supervisorycontrolanddataacquisition;
2.2.9
SIS——safetyinstrumentationsystem;
2.2.10
UID——utilitypiping&instrumentdiagram.
2.2.11人人文库
·2·
3BasicRequirements
ThedesignphasesmayincludePDPdesign,BEDandDED.
3.0.1
TheprocessdesignpackageshallprovideareliabletechnicalbasisforBED,andshallmeetthe
3.0.2
requirementsforexecutingBEDandguidingtheownertodevelopthedetailedoperationmanuals.
TheBEDshalldeterminetechnicalschemesandsolveengineerizationissues.
3.0.3
DEDshallprovidevariousdrawingsrequiredforprojectconstruction,specifytherequirements
3.0.4
forconstruction,installation,inspectionandacceptancebasedonthedeterminedtechnicalschemesand
principles.
专用
人人文库
·3·
4ProcessDesignPackage
4.1GeneralRequirements
Processdesignpackageshallincludedesigndeliverablesandprocessmanual,andshallinclude
4.1.1
analysismanualifrequiredbytheowner.
Thedesigndeliverablesshallincludedesignbasis,processdescription,PFD,streamdatasheets,
4.1.2
overallmaterialbalance,consumptions,andbatterylimit(B.L)conditionsforincoming/outgoing
streams,andalsothedescriptionsinaspectsofsafety,healthandenvironmentprotection.
Theprocessmanualshallincludeprocessdescription,controlproceduresandmethodsfornormal
4.1.3
operation,startupandcommissioningpreparation,startupandshutdownprocedures,emergency
responsephilosophy,catalystloading/unloading,processhazardanalysisandcontrolmeasures,
environmentprotection,andequipmentinspectionandmaintenance.
Theanalysismanualshallincludetheanalyticalfrequenciesandmethodsforfeedstock,products
4.1.4
andtheintermediateproductstobecontrolledduringtheoperation.
4.2DesignDeliverable专用
Thedesignbasisshallinclude:
4.2.1
Theprojectbackground,designcriteria,technicalsourcesandlicensing,andscopeofdesign.
1
Theconfiguration,capacityandannualonstreamavailabilityoftheplantandtheplantcapacities
2-
undervariousoperationcases.
Theyields,conversionratesandoutputsofproducts,intermediateproductsandbyproducts.
3-
Thespecificationsforfeedstock,products,intermediateproductsandbyproducts.
4-
Thephysicalandchemicalpropertiesandparametersofcatalysts,thechemicalproperties,
5
parametersandtradenamesofchemicals,andthestandardnumbersoftheproducts.
Thespecificationsofutilitiessuchaswater,steam,instrumentair,plantair,nitrogen,fuelsand
6
electricpower.
Theexpectedfiguresandguaranteedfiguresofplantperformance.
7
Theinternationalstandards,nationalstandards,professionalstandardsorthestandardsdesignated
8
bythelicensorsorknowhowprovidersforprojectengineeringdesign.
-
Theprocessdescriptionshallinclude:
4.2.2人人文库
Thephysicalandchemicalphilosophiesandfeaturesoftheprocess.
1
Themainoperatingconditionsfortheprocessandundervariousoperationcases.
2
Theroutingoffluidsfrom/totheprocessequipment,thecriticaloperatingconditionsofmajor
3
processequipment,themainprocesscontrolrequirementsandthecontrolphilosophyforemergency
shutdown.
ThePFDshallindicate:
4.2.3
Theprocessequipment,andtheirtagnumbersandnames.
1
Thelocationsofmainprocesspipingandspecialvalves.
2
Thestreamnumbersandoperatingconditions.
3
·4·
Theheatdutiesofheatersandheatexchangers.
4
Thenames,operatingconditionsandflowratesofutilities.
5
Themaincontrolandinterlockschemes.
6
Thestreamdatasheetsshallindicatealltheoperatingconditionsandtherelatedphysicaland
4.2.4
chemicalpropertiesofeachstreamundervariousoperationcases.
Theoverallmaterialbalanceshallinclude:
4.2.5
Theoverallmaterialbalanceforallproducts.Materialbalancediagrammaybeusedtoindicate
1
materialflowratesandinterrelationsbetweeneachplantoftheplantwhichistoproducemultiple
-
products,intermediateproductsorbyproductswithseveralunits.
Balancediagramsmaybeusedtoindicatematerialflowratesandtheinterrelationsbetween
2-
usersforcomplexcasessuchastherepeatedutilizationorstepwiseutilizationofmaterials.
Theconsumptiondatashallinclude:
4.2.6
Theannualconsumptionsoffeedstock.
1
Thename,initialloadingvolume,servicelifeandannualconsumptionofcatalysts,andthe
2
equivalentconsumptionpertonoffeedstockorproduct.
Thenameandannualconsumptionofchemicals,andtheequivalentconsumptionpertonof
3
feedstockorproduct.
Thenormalconsumptionandmaximumconsumptionofutilities,suchaswater,electricpower,
4
steam,nitrogenandinstrumentair,plantair.专用
Thelistofanalyticalitemsshallindicatemediumnames,analyticalitemsandanalyticalfrequencies
4.2.7
andmethodsforstartupandnormaloperationtomeettheproductionneedsandproductquality
requirements.
TheP&IDshallindicate:
4.2.8
Theprocessequipment,andtheirtagnumbersandnames.
1
Thenominalsizesofmainprocesspiping,startupandshutdownpiping,safetyreliefsystem
2
piping,utilitiespipingandvalves.
Thematerialclassesandparticularrequirementsofspecialpiping.
3
Thesafetyreliefvalves.
4
Themaincontrolandinterlockloops.
5
Therecommendedequipmentlayoutdrawingsshallindicatethelocationsandrecommended
4.2.9
distancebetweenmajorequipment,andspecifytheparticularrequirementsandtheprovisionsthatmust
befollowed.
Theprocessequipmentlistshallindicatethetagnumbers,names,quantities,operating
4.2.10人人文库
conditions,specificationsandmaterialsoftheequipmentshownintheP&ID,andshallindicatethe
vendorsrecommendedforproprietaryequipment.
Theprocessequipmentdescriptionshalldescribethefeatures,typeselectionphilosophyand
4.2.11
materialselectionrequirementsofmajorprocessequipment,providethedatasheetofeachpieceof
processequipmentbycategoriessuchasreactor,column,generalvessel,heatexchanger,heater,rotary
equipmentandmachine,andgivethefluidproperties,operatingconditions,processdesignand
mechanicaldesignconditions,specificationsandsizes,materialsandkeydesignrequirementsaswellas
anyprocessrelateddetailsthatmustbedescribed.Andschematicdiagramsshallbeprovidedformajor
stationaryequipment.
·5·
Theinstrumentdescriptionshallinclude:
4.2.12
Theinstrumentindexshallindicatethetagnumbersandnamesofthedetectionandcontrol
1
loopsshownintheP&ID.
Themaininstrumentdatasheetsshallindicatethenames,tagnumbers,processparameters,
2
typesormainspecificationsoftheinstrumentsshownintheP&ID.
Themaininterlocklogicrelations.
3
Thespecialpipesshallinclude:
4.2.13
Thematerialclassrequirementsandpipefittingrequirements.
1
Thespecialpipinglistshallindicatethetagnumbers,nominalsizes,P&IDnumbers,piping
2
from/to,fluidnames,fluidstatesandoperatingconditions.
Theprocessandmechanicaldesignrequirementsshallbespecifiedforthespecialpipe
3
accessoriesonebyone,ifany,andschematicdiagramsshallbeattachedifthespecialpipeaccessories
arecomplex.
Thesummaryofreliefvalves,rupturediscsandbreathingvalvesshallindicatethenames,tag
4.2.14
numbers,reliefmediums,processparametersandreliefquantities.
ThePDPdeliverablesshallalsoindicatetheinvolvedpatentnames,patentnumbersand
4.2.15
licensedcountries.
4.3ProcessManual专用
Theprocessmanualshallincludethetechnicalphilosophyoftheprocessandthekeyinstructions
4.3.1
forstartupandcommissioning,shutdownandoperation.
Thetechnicalphilosophyoftheprocessshallinclude:
4.3.2
Thephysicalandchemicalphilosophiesandthefeaturesoftheprocess.
1
Theeffectsofrelatedoperatingparametersontheprocess.
2
Themainpotentialhazardsintheplantduringoperation,andthecorrespondingpreventionand
3
protectionmeasures,philosophyormethods.
Thecontrolmethodsorphilosophytominimizethepollutionduringnormaloperation,startup
4
andcommissioning,shutdownandmaintenance.
Thesafetyandhealthcontrolindicatorsforflammable,explosiveandtoxicandharmful
5
materials.
Thekeyinstructionsforstartupandcommissioning,shutdownandoperationshallinclude:
4.3.3
Theprocessoperationproceduresandmethods.
1
Thestartuppreparationprocedures,includingtheproceduresandkeyinstructionsforvessel
2人人文库
inspection,hydraulictestandpipinginspection.
Theproceduresandkeyinstructionsforstartupbyunitsintimesequence.
3
Theproceduresandkeyinstructionsforshutdownbyunitsintimesequence.
4
Themethods,proceduresandkeyinstructionsforemergencyresponsetopotentialaccidents.
5
Theproceduresandkeyinstructionsforcatalystloadingandunloading.
6
Thesamplinglocations,samplingfrequencyduringnormaloperation,andsamplingmethods.
7
Theprocessmanualshalldescribetheinspectionandmaintenancemethodsfortheproprietary
4.3.4
equipmentandfacilities.
·6·
4.4AnalysisManual
Theanalysismanualshallmeettherequirementsofplantfeedstock,productanalysisand
4.4.1
monitoringanalysis.
Analysismanualshallinclude:
4.4.2
Theanalyticalmethodsandfrequenciesforfeedstock,products,emissions,catalystsand
1
chemicals.
Thenamesandstandardnumbersofanalyticalmethods.
2
Theinstallationandcalibrationmethods,operationmethodsandaccuracyrequirementsof
3
laboratoryanalyzerandequipment.
专用
人人文库
·7·
5BasicEngineeringDesign
5.1GeneralRequirements
TheBEDdeliverablesshallbedevelopedbasedonthecontract,theapprovedoveralldesignor
5.1.1
feasibilitystudyreport,processdesignpackageanddesignbasisinformation.
ThecontentsanddepthsoftheBEDdeliverablesshallmeettherequirementsforownerreview,
5.1.2
projectmaterialprocurementpreparationandconstructionpreparationandexecutionofDED.BED
shallalsomeettherequirementsfordesignreviewoffirefighting,environmentprotection,safetyfacility
design,occupationalhealth,energyconservationandseismicfortificationdesign.
TheBEDdeliverablesshallincludeprojectoutline,process,stationaryequipment,rotary
5.1.3
equipment,heater,plotplanandtransportation,equipmentlayoutandpiping,instrument,electric,
telecommunication,architecture,civil,HVAC,laboratory,watersupplyanddrainage,firefighting,
budgetaryestimate,etc.
5.2ProjectOutline
Theprojectoutlineshallinclude:专用
5.2.1
Theplantscale,grassrootsorrevamping,approvaldocumentsanddesigncriteria,andthe
1
principlesandpoliciesfollowedinengineeringdesign.
Theplantconfiguration,scopeofdesignandsplitofwork.
2
Theplantannualoperationhours,recommendedoperatingshiftandstaffing.
3
Theexistingfacilitiesavailabletosupporttheplant.
4
Theproductandbyproductnames,mainspecifications,outputs,storageandtransportation
5-
conditions,transportationmethodsanddestinations.
Themainspecificationsandestimatedannualconsumptionsofthemainfeedstockusedinthe
6
plant,andthefeedstocksourcesandsupply(transportation)methods.
Theplantproductionmodesandtechnologysources,theoperationprocessandenergy
7
conservationmeasures.
Theprocessautomaticcontrollevel,andselectionofmaininstrumentsandcontrolsystems.
8
Theplantlocation,andtherelativelocationwithadjacentplantsandfacilities.
9
Thespecifications,quantitiesandsupplysourcesoftheutilitiesrequiredsuchaselectric
10人人文库
power,steam,heat(cold)energy,water,nitrogen,instrumentair,plantairandfuels.
Themaintecheconomicindicatorsfortheplant.
11-
Thepreliminaryplantconstructionschedule.
12
Theconcernsandrecommendations.
13
Themainapprovalsonprojectconstructionshallbeattachedtotheprojectoutlineandshall
5.2.2
include:
Theprojectfeasibilitystudyreportanditsapproval.
1
Theprojectenvironmentassessmentreport(table)anditsapproval.
2
Theprojectworksafetyandhealthpreassessmentreportanditsapproval.
3-
·8·
Theoccupationalhealthhazardpreassessmentreportanditsapproval.
4-
Thenames,numbersandapproversofdesigncontractandPDP,andthenamesandnumbersof
5
licensedtechnologycontracts.
5.3Process
TheBEDdeliverablesforprocessshallincludeprocessdesignbasis,processdescription,tiein
5.3.1-
list,pipinglist,processequipmentlist,PFD,UFD,P&ID,UID,equipmentdatasheets,anddatasheets
orspecificationsandlistsforreliefvalvesandrupturediscs.
Theprocessdesignbasisshallinclude:
5.3.2
Theplantcapacity.
1
Theprocessunits/sections.
2
Thespecificationsforfeedstock,productsandbyproducts.
3-
Thespecificationsforcatalystsandchemicals.
4
Theconsumptionsoffeedstock,catalystsandchemicals,outputsofproductsandbyproducts.
5-
Theutilitiesspecifications,consumptionsandoverallenergyconsumption.
6
Theprocessdescriptionshallinclude:
5.3.3
Theproductionmodesandtheprocessused,andtheprocessfeaturesintermsofprocess,
1
equipment,control,operationandsafety.
Thebriefdescriptiontoprocessshallinclude:专用
2
)Theroutingoffluidsfrom/totheprocessequipment.
1
)Thetemperature,pressureandflowrateratio,andmaincontrolschemes.Forbatchoperation,
2
feedamountforeachbatchandtheoperationcycleshallbespecified.
)Theprocessequipmentfornormalserviceandstandby.
3
)Therecoveryandreuseofbyproducts.
4-
)Thequantities,compositions,sourcesandsuggestedtreatmentschemesofwastegases,
5
liquidsandsolids.
Thequantitiesofonshoreandoffshoreorderedequipmentdefinedperequipmentcategories.
3
Theprocessenergyandwaterconservation.
4
Therisksandhazardsofmainmaterialsintheprocess,andthemeasuresusedtocontrolthe
5
resultedconsequence.
Thetieinlistshallindicatetheconditionsrespectivelyforthefeedstock,chemicals,products,by
5.3.4--
productsandutilities,andshallatleastincludetheserialnumber,name,in/out,fluidstate,transfer
method,continuous/intermittent人人文库,flowrate,pipesize,temperatureandpressure.
Thepipinglistshallatleastincludethetagnumber,nominalsize,pipingclass,P&IDnumber,
5.3.5
pipingfrom/to,fluidname,fluidstate,operatingconditions,designconditions,insulationandtracing
requirements.
Theprocessequipmentlistshallindicatethetagnumber,name,quantity,operatingconditions,
5.3.6
designconditions,specifications,mainmaterialsandweightbycategories.Andthescopeofsupplyshall
beindicatedforthepackagedequipment.
ThePFDshallindicatethecompleteprocess,includingthemainprocessequipment,theirtag
5.3.7
numbersandnames,mainprocesspipes,operatingconditions,processcontrolschemesandfluiddataas
wellastheheatdutiesofexchangers.Fluiddatamaybeindicatedinmaterialandheatbalance.
·9·
TheUFDshallbedevelopedperfluidcategories,andshallindicatethemainequipmentconsuming
5.3.8
and/orproducingutilities,themainutilityrunpipes,controlschemes,flowratesandprocessparameters
aswellastheequipmenttagnumbersandnames.
TheP&IDshallmeetthefollowingrequirements:
5.3.9
TheequipmentinP&IDshallinclude:
1
)Alltheequipmentincludingthestandbyequipment,theirtagnumbersandnames,themain
1
specificationsforkeyequipment,andthescopeofsupplyforpackagedequipmentsuppliedby
themanufacturers.
)Allequipmentnozzles.
2
)Thetraytypes,serialnumbersofthetraysadjacenttotheinlet/outletnozzles,andthe
3
informationrelatedtointernalssuchasthebaffles,demistersandheatingorcoolingcoils.
)Thedrivingtypesforallrotaryequipmentsuchaspumps,compressorsandblowers.
4
)Theelevationofequipmentandtherelativeheightbetweenequipment,ifrequiredbythe
5
process.
ThepipinginP&IDshallinclude:
2
)Allprocessandutilitypipingconnectedwiththeequipment,includingthepipingforstartup
1
andcommissioning,shutdownandemergency,shallindicatethepipenumberswithfluid
codes,pipeserialnumbers,pipesizes,pipingclassesandinsulationrequirementsaswellasthe
fluidflowingdirectionsmarkedwitharrow.专用
)Thevalvesexceptforinstrumentvalvesandtheirtypes,andthepipespecificationbreakshall
2
beindicatedwherethepipingclassischanged.
)Thetwophaseflowpipingpronetovibrationshallbemarkedwith"twophaseflow,vibration
3---
prone",thegravityflowpipingwithparticularrequirementsshallbemarkedwith"gravity
flow",thepipingwithslopeandliquidsealrequirementsshallindicatetherequiredslopeand
liquidsealheights,andthepipingrequiring"nopocket"shallbesuchindicated.
)Thevent,drain,purgingandflushingconnectorsprovidedforstartuporcommissioning.Heat
4
tracingpipe,thejacketedpipesuchasthesteam,hotwaterorothers,andtheirinsulation
requirements.
)Thepipingaccessoriessuchasexpansionjoints,flexiblehoses,filters/strainers,sightglasses,
5
steamtraps,orifices,blinds,removablespoolsandothernonstandardpipeaccessories.
-
)Thesamplingpointnumbers,locations,typesandstructures.
6
)Thesafetyrelieffacilitiessuchasreliefvalves,rupturediscsandbreathingvalves,theirtag
7
numbers人人文库anddesignrequirements.
)Thereducers,indicatingtheirtypesandspecifications.
8
)Thetieinswithexistingequipmentorpipingforrevampingorexpansionplant.
9-
TheinstrumentsinP&IDshallinclude:
3
)Theonlineinstrumentsandtheirtagnumbersformeasurement,record,controlandanalysis
1-
services.
)Thecontrolvalves.
2
)Theinterlockrelations.
3
)TheinstrumentssuppliedwithequipmentshallbeshowninP&ID.
4
NotesforP&IDmayindicate:
4
·10·
)Theparticularrequirementsforequipmentlayout,andthespacesrequiredforcatalyst,
1
chemicalandpackingloading/unloadingoperations.
)Particularrequirementsforprocessandpiping.
2
)Particularrequirementsforinstrumentinstallationandarrangement.
3
)Anyotherrequirements.
4
Thelegendsshallindicatethefunctionsofvarioussymbolsandidentifications,abbreviations
5
andcodes,anddescribetherulesfordeterminingtheillustrativesymbolsandtheircodesforequipment,
instruments,pipingandpipefittings.
TheUIDshallindicate:
5.3.10
Theequipmentconsumingorproducingutilities.
1
Theutilityheaders,runpipesandbranchpipes,andtheutilitypiping,pipefittingsandvalves
2
from/totheequipment.
Theinstrumentsintheutilitiespipingshallbeindicated.However,theutilitiesinstrumentsthat
3
havebeenrepeatedlyindicatedintheP&IDshallbemarkedandnoted.
Theequipmentdatasheetsshallindicate:
5.3.11
Thedatasheetsforvesselsandheatexchangersshallindicatethedatarequiredformechanical
1
design,andshallinclude:
)Thedesigndatashallincludeoperatingparameters,designparameters,structureparameters,
1
fluidnamesandtheirmainproperties,andtheconcentrations专用andcorrosionallowancesof
specialfluidssuchascorrosivefluids.
)Thenozzleflangetypes,pressureratings,flangefacingtypesandinsulationrequirementsshall
2
beindicated.Forspecialcases,thepressureandtemperaturecyclicvariations,thesurface
polishingrequirements,therecommendedspecificationsandmaterialsforthevesselsorparts,
andtheexpectedservicelifeofvariousvesselsshallbeindicated.
)Thesimplifieddiagramshallindicatethemaindimensions,supportingtype,liquidlevel,
3
nozzlesandtheirelevation,andtherecommendedstructuretypes.
Theheaterdatasheetsshallindicate:
2
)Theoperatingparameters,fuelandcombustiondata,tubedata,refractoryandheatinsulating
1
materialdata,airpreheaterdata,burnerandsootblowerdata.
-
)Thesimplifieddiagramforwasteheatrecoverysystem.
2
Therotaryequipmentdatasheetsshallindicate:
3
)Thetagnumbers,quantity,fluidnamesandmainpropertiesofthefluids,operatingconditions,
1
siteconditionsandexplosionproofrequirements.
人人文库-
)Thestructuredata,mainmaterialsandmeteringaccuracy.
2
)Theauxiliaryequipmentrequirements,andcontrolandinterlockrequirements.
3
)Standards,pressureratingsandfacingtypesfornozzleflange.
4
)Thedriverrequirements.
5
)Theflushingmethods,inspectionandtestrequirements,andscopeofsupply.
6
Themachinedatasheetsshallindicate:
4
)Thetagnumbers,names,quantity,processparameters,environmentalconditions,main
1
materialsandstructurerequirements.
)Theprocessparameters,includingthemechanicalcapacity,water,electricpower,steamand
2
·11·
instrumentair,plantairspecificationsandconsumptions,operatingmodesandcontinuous
operationhours.
)Standards,pressureratingsandflangefacingtypesforthenozzlesconnectingwithexternal
3
piping.
Thedatasheetsorspecificationsforreliefvalvesandrupturediscsshallinclude:
5.3.12
Thenameofequipmentorpipingtobeprotected,andthedesignbasis.
1
Theoperationcaseandalternativecases.
2
Thetypes,materialsandaccessories.
3
5.4StationaryEquipment
TheBEDdeliverablesforstationaryequipmentshallincludedesigndescriptionanddesign
5.4.1
specification.Ifspecified,theengineeringdrawingsshallbedelivered.
Thedesigndescriptionforstationaryequipmentshallinclude:
5.4.2
Thebriefdescriptionstotheoperatingparameters,designparametersandfluidcharacteristicsof
1
themainequipment.
)Themainoperatingparameters,suchasthepressureandtemperature,especiallythe
1
maximumpressure,maximumvacuum,maximumandminimumtemperature.
)Thetoxic,flammable,explosive,leakageprone,dustflyingprone,highlyviscousand
2---
corrosivecharacteristicsoffluids.专用
Thematerialselectionrequirementsdefinedbasedonfluidcharacteristics,operatingparameters
2
anddesignparameters,thevarieties,specificationsandsupplysourcesofmainmaterialsandspecial
materials,andtheexplanationforprocurementofoffshorematerialsorspecialmaterialsifany.
Theparticularrequirementsforequipmentfabrication,inspection,packagingandshipment,field
3
installation(hoisting)anderectionshallinclude:
)Theequipmentrequiringpolishingwithhighaccuracyanditsrequirements,theequipment
1
requiringheattreatmentanditsrequirements.
)Therecommendationsforfieldfabricationandweldingoflargesizeequipment.
2-
)Theinternalsrequiringparticularinstallationproceduresandtheirinstallation,thelining
3
constructionandotherspecialrequirements.
)Thenames,tagnumbers,outlinedimensionsandweightsofthepotentialoversizeequipment,
4
andthemaximumoutlinedimensionsandweightsoftheremovableparts.
Thescopeofsupplyandthestandardsspecifiedforequipmentandmaterials,andthedescriptions
4
toproprietaryequipment人人文库.
Thesummaryofstationaryequipmentmaybebrokendownintothelistofvesselsandthelist
5
ofheatexchangers.Forrevampingorexpansionplant,reuseandretrofitofequipmentshallbe
described.
Thedesignspecificationforstationaryequipmentshallindicatethefieldenvironmentalconditions,
5.4.3
standardsspecifiedfordesign,materialselection,structuredesign,partsselection,fabrication,inspection
andacceptance,andshallalsoinclude:
Themonthlyaverageminimumtemperature,minimumambienttemperature,snowload,basic
1
windpressure,groundroughnesscategory,seismicfortificationintensity,basicseismicaccelerationfor
design,soilcategoryandseismicdesigngroupintheregionwheretheprojectisconstructed.
·12·
Thestandardsspecifiedfordesign.Explanationshallbeprovidedifstandardsotherthanthe
2
internationalstandards,nationalstandardsandprofessionalstandardsareused.
Thephilosophyandrequirementsformaterialselectiondefinedbasedonfluidcharacteristics
3
andoperatingparameters.
Thenozzleflangestandards,andthedesignrequirementsformaininternals,openingreinforcement
4
andwelding.
Thestandardsspecifiedforparts.
5
Theparticularrequirementsforsurfacepolishing,tightnesstestandintergranularcorrosiontest
6
inadditiontothestandardsspecifiedforfabrication,inspectionandacceptance.
Theequipmentengineeringdrawingshallmeettherequirementsforpiping,civildesignand
5.4.4
vesselrequisition,andshallindicate:
Thedesigncodes,designdata,fabricationandinspectionrequirements.
1
Thespecificationsformainpartsandmateriallist.
2
Thecategoriesofpressurevessels.
3
Thetotalweightofthevessels,andtheweightofspecialmaterials.
4
Nozzlelist.
5
Theparticularrequirementsanddescription.
6
Thesimplifiedassemblydrawingshallindicatetheoveralldimension,outlineandspecifications
7
oftheequipment,thewallthicknessorrelatedsizesofthemainparts,the专用sizesnecessaryforinstallation,
pipingandstructuredesign,andthedetaileddrawingsforspecialnodesifany.
5.5RotaryEquipment
TheBEDdeliverablesforrotaryequipmentshallincludedesigndescription,designspecification,
5.5.1
rotaryequipmentlist,anddatasheetsorspecifications.
Thedesigndescriptionforrotaryequipmentshallinclude:
5.5.2
Themainoperatingparameterssuchaspressureandtemperature,thedesignparametersand
1
toxic,flammable,explosive,leakageprone,dustflyingprone,highlyviscousandcorrosivecharacteristics
---
offluids.
Thematerialselectionrequirementsbasedonfluidcharacteristics,operatingparametersand
2
designparameters.
Theparticularrequirementsforfabrication,inspection,packagingandshipment,fieldinstallation
3
(hoisting)anderection.Theoversizeequipmentnames,tagnumbersandtheiroutlinedimensions,
weights,andthemaximum人人文库outlinedimensionsandweightsoftheremovableparts.
Thescopeofsupplyfortheequipmentandmaterialsandthestandardsspecified,andthe
4
descriptionstotheproprietaryequipment.
Therotaryequipmentandmachinesmaybesummarizedinformoflistspertheircategories.
5
Thedesignspecificationforrotaryequipmentshallinclude:
5.5.3
Thescopeofthedesignspecification,thefieldenvironmentalconditions,andtheutilitiesand
1
energyparameters.
Thestandardsspecifiedfordesign,fabrication,inspectionandacceptance.
2
Theparticularrequirementsforselectionofrotaryequipment(includingthedrivers)andthe
3
scopeofsupplyformachineunits.
·13·
Thematerialselectionrequirementsbasedonthefluidcharacteristicsandoperatingconditions,
4
andthematerialselectionprovisionsforthelubrication,shaftsealingandoilcontrolsystems.
-
Themainparameterssuchasflowrate,head,dischargepressure,netpositivesuctionhead
5
available(NPSHA),driverpowerandparameters.
Otherparticularrequirements.
6
Thedesignspecificationformachinesshallinclude:
5.5.4
Thescopeofthedesignspecification,thefieldenvironmentalconditions,utilitiesandenergy
1
parameters.
Therequirementsforenvironmentprotection,firefightingandexplosionproof.
2-
Thecapacitymargins,materialsandaccuracyrequirementsforthemachines.
3
Thedesign,fabrication,inspectionandacceptancestandardstobefollowedformachinedesign.
4
Therotaryequipmentlistshallindicatethetagnumbers,names,quantity,mainoperating
5.5.5
conditions,designconditions,specificationsandmainmaterialsperthecategoriesofrotaryequipment.
Andthescopeofsupplyshallbeindicatedforthepackagedequipment.
Thedatasheetsorspecificationsforrotaryequipmentshallinclude:
5.5.6
Thenames,tagnumbers,quantity,environmentalconditionsandstructurerequirements.
1
Thefluidnamesandmainproperties.
2
Theoperatingconditions,siteconditionsandexplosionproofrequirements.
3-
Thestructuredata,mainmaterialsandmeteringaccuracy.专用
4
Thedriverandauxiliaryequipmentrequirements,andcontrolinterlockrequirements.
5
Theprocessparameters,includingthecapacity,specificationsandconsumptionsofwater,electric
6
power,steam,operatingmodesandcontinuousoperationhours.
Theflushingmethods,inspectionandtestrequirements,andscopeofsupply.
7
Standards,pressureratingsandflangefacingtypesforthenozzlesconnectingwithexternal
8
piping.
Otherdataandtechnicalrequirements.
9
5.6Heater
TheBEDdeliverablesforheatersshallincludedesigndescription,designspecification,heater
5.6.1
list,datasheetsorspecifications,andMTO(MaterialTakeOff).Ifspecified,theengineeringdrawings
-
shallbeincludedforthespecifiedheaters.
Thedesigndescriptionforheatersshallinclude:
5.6.2
Thefeaturesofheatersandtheheatdutyandheatefficiencyoftheheaters.
1人人文库
Thematerialselectionphilosophyforthemainpartsofheater.
2
Forthematerialsthataretobeoffshoreprocuredorhaveparticularrequirements,thescopeof
3
heaterpartsandmaterialsupplyorthepartstobeoffshoreprocuredshallbeindicated.
Theproprietaryequipment.
4
Theparticularrequirementsforfabrication,inspection,packagingandshipment,fieldinstallation
5
(hoisting)anderection.
Thefeaturesofmainpartssuchastheburnersandsootblowers.
6
Thedesignscheme,selectionphilosophyandcontrolrequirementsforfluegaswasteheatrecovery
7
system.
·14·
Thecriteriaofnoiseandfluegasemissions.
8
Thedesignspecificationshallindicatethefieldenvironmentalconditions,designphilosophyfor
5.6.3
differenttypesofheaters,standardsspecifiedfordesignandmaterialselectionphilosophy,andshall
include:
Thefieldenvironmentalconditions,includingtheminimumambienttemperature,maximum
1
ambienttemperature,dailyaverageminimumtemperature,snowload,basicwindpressure,seismic
fortificationintensity,basicseismicaccelerationfordesign,soilcategoryandseismicdesigngroup.
Thestandardsspecifiedfordesign.
2
Thedesignphilosophyfordifferenttypesofheaters.
3
Thephilosophyforselectingthematerialsofheatertubesandtheirsupports,andthephilosophy
4
forselectingtherefractorymaterialsfortheheaterbodyandthematerialsofmainpartssuchasthesteel
structureoftheheaterbody.
Thephilosophyforselectingmainpartssuchastheburnersandsootblowers.
5
Thedesign,fabrication,inspectionandacceptancerequirementsforthemainparts.
6
Theheaterlistshallincludethetagnumbers,names,quantity,mainoperatingconditions,design
5.6.4
conditions,heatdutiesandmainmaterials.Thescopeofsupplyforpackagedlargescaleheatershall
-
alsobeindicated.
Theengineeringdrawingsforheatersshallindicatetherelatedsizes,elevationandweights
5.6.5
requiredforpipingandstructuraldesign,andshouldincludethedetailed专用drawingsforthestructuresand
nodes.
TheMTOshallindicatethesteelstructure,heatertubesandtheirsupports,fluegasducts,
5.6.6
refractorymaterials,insulationmaterialsandheaterfittings.
5.7PlotPlanandTransportation
TheBEDdeliverablesforplotplanandtransportationshallincludedesigndescription,design
5.7.1
specification,plantlocationdrawing,plotplanandverticallayoutoftheplant,preliminarysiteleveling
drawing,listoftransportationandloading/unloadingequipmentandMTO.
Thedesigndescriptionshallincludetheprojectoutline,plotplan,verticallayout,plant
5.7.2
transportation,greeningandmaintecheconomicindicators,andshallmeetthefollowingrequirements:
-
Theprojectoutlineshallinclude:
1
)Theplantlocation,theadjacentplantsorfacilities,andtheexistingtrafficandtransportation
1
conditions.
)Thesiteconditions,suchastopographic,geomorphic,engineeringgeological,hydro
2人人文库-
geological,meteorological,hydrologicalandseismicconditions.
)Thecategoryofthelandoccupiedbytheplant,thebillofdemolishingandrelocationquantity,
3
thetotalfootprintareaoccupiedbytheplant,andlandrequisition.
)Thescopeofdesign.
4
Theplotplanshallinclude:
2
)Thephilosophyforplotplan.
1
)Thenamesofunitsfortheplant.
2
)Thelocationofeacharea,unitoritemandtheirrelationships,andthearrangementofreserved
3
landforfuturedevelopment.
·15·
)Theroutingsofmainpiperacksandtheirtieinswithexternalpiperacks.
4-
)Thefireseparationdistancebetweentheplantandtheadjacentfacilities,andthefire
5
separationdistancebetweenplantareas,unitsoritemsintheplant,thedistancebetweenthe
plantandOSBL(OutsideBoundaryLimits)publicfacilitiesforcompliancewiththeapplicable
standards,andthefireaccessesintheplantanddistancebetweenplantareasandfirestations
forcompliancewiththefireserviceradiusrequirements.
Theverticallayoutshallinclude:
3
)Thephilosophy,arrangementmethods,andselectionofthecontrolledelevation.
1
)Thedrainingmethodsofnoncontaminatedstormwateratsite,thecrosssectionalsizesof
2--
stormwatertrenches,theconstructionmaterialsused,andtheminimumlongitudinalslope.
)Thecalculationmethodsandresultsofcivilworks,thevolumesofsoilsurplusandshortage
3
andtheirsolutions.
)Thearrangementoffootstepsandslopesatsite.
4
Theroadandsitepavementshallinclude:
4
)Thearrangementandtypesofthetransportation,maintenanceandfireaccessesaroundthe
1
plantandwithintheplant.
)Thewidth,pavementconstruction,turningradius,slopeandclearanceofnewroads.
2
Theplanttransportationshallinclude:
5
)Thetransportationmethodsandthepercentageoutofthetotal专用transportationvolumeforeach
1
method,andgoodspickupanddeliverysystems.
)Thelistoftransportationvolumes,includingthedirections,goodsnames,categories,volumes
2
andmethods.
)Thetransportationvolumesharedbyrailwayandthecustodytransfermethod.Ifrailway
3
sidingsisconstructedbytheplant,thejunctionsiteofrailwaysidingsandtherailwayusedfor
loading/unloadingserviceswithintheplant,themethodsfortakingoutandplacinginwagons,
thephilosophyforprovidingselfownedlocomotivesandwagonsandtheirquantity,and
-
selectionofloading/unloadingfacilitiesshallbeindicated.
)Thetransportationvolumesharedbyroads,theselectionofloading/unloadingfacilities,the
4
philosophyforprovidingtherequiredforkliftsandvehiclesandtheirquantity.
)Thetransportationvolumesharedbywaterways,andlocationsofjetties.
5
Thephilosophyandindicatorsforgreening.
6
Themaintecheconomicindicatorsshallincludethefootprintareaoccupiedbytheplant,road
7-
lengthandarea,railway人人文库length,quantityofcivilworksforsiteleveling,waterdrainagetrenchlength,
masonryoftheretainingwallsandgreeningarea.
Thedesignspecificationforplotplanandtransportationshallinclude:
5.7.3
Thegeneralprovisions,indicatingtheapplicabilityofdesignspecification.
1
Theapplicablelawsandregulationsfollowed,andthestandardsspecifiedfordesign.
2
Thegeneralrequirementsshallinclude:
3
)Thecoordinatesystemsusedandtheconversionformulasbetweenvariouscoordinate
1
systems.
)Theelevationsystemusedandtherelationbetweenabsoluteelevationandrelativeelevation,
2
andthedefinitionofEL±0.000inplantarea.
·16·
)Therailwaysidingsclass,tractiontype,controlledslope,minimumcurveradius,widthof
3
roadbed,transverseslopeofroadbedandstormwaterdrainagemethod,widthandheightof
loading/unloadingdocks,railwayclearancerequirements,thetracktype,standardand
minimumheights,railwayswitchtype,telecommunicationandsignaltypes,andlightingtype.
)Thespecifiedroadtypes,roadwidth,roadturningradius,requirementsforroadlongitudinal
4
slopeandtransverseslope,thematerialsandpracticesofroadstructurallayers,andtheroad
clearancerequirements.
)Thematerialsandpracticeofretainingwallsandsloperevetments.
5
)Thematerialsandpracticeofthestructurallayersofgroundpavement,approachroadsto
6
plantandwalkways.
)Thematerialsandpracticeofopenwaterdrainagetrenches.
7
Theplantlocationdrawingshallindicatethecurrentlandforms,topographicfeatures,the
5.7.4
locationofplant,thelocationsofadjacentfacilitiesandinvolvedutilities,windroseandlegends.
Theplotplanshallindicatethebuildingcoordinatesorthesurveycoordinategrid,andshall
5.7.5
include:
Thebuildingcoordinatesandsurveycoordinategrid,windrose,theB.Llinesoftheplantorthe
1
transportationroutes.
Thebuildings,structures,frameworks,storagetanks,piperacks,roadcenterlines,roadwidth,
2
railwaycenterlines,railwayswitchesandstubstopbuffers,andtheircoordinates专用orrelativesizes.
Theunit/itemandbuildingandstructurenumbersornames,theindoorgroundelevationofthe
3
buildings,thefireseparationdistanceandsafetyspacingtokeysurroundingfacilities,andcurrent
landformsandtopographicfeatures.
Theverticallayoutshallindicatethebuildingcoordinatesorthesurveycoordinategrid,andshall
5.7.6
include:
Thebuildingcoordinatesandsurveycoordinategrid,northarroworwindrose.
1
Theunit/itemandbuildingandstructurenumbersornames,theindoorandoutdoorground
2
elevationsofthebuildings,theelevationofcontrolpoint,slope,slopelengthoftheroadandrailway,
retainingwalls,sloperevetments,andtheelevationsofothermaincontrolpointsatthesite.
Thewaterdrainageslopedirectionorcontourline,andthelegendsanddescriptions.
3
Thepreliminarysitelevelingdrawingshallbeplottedasperthemethodsusedtocalculatethe
5.7.7
quantityofearthworks.Whensquaregridmethodisused,squaregriddrawingshallbeplottedto
indicatethecoordinatesofthecontrolpoints,thenaturalcoordinatesofthepointsatfourcorners,the
designelevation,人人文库constructionheight,andthequantityofearthworksandthetotalquantityof
earthworksinthegrid,andthelegendsanddescriptionsshallbeprovided.Ifcrosssectionmethodis
used,theplanviewforthecrosssection,thesectionviewandthecalculatedquantityofearthworks
shallbeprovided.
Thelistoftransportationandloading/unloadingequipmentshallindicatethenames,typesand
5.7.8
quantityofrailwaylocomotives,railwaywagons,vehicles,forklifts,railwayweighbridgesandroad
weighbridges.
TheMTOshallindicatethenames,specificationsandquantityofthemainequipmentand
5.7.9
works.
·17·
5.8EquipmentLayoutandPiping
TheBEDdeliverablesforequipmentlayoutandpipingshallincludedesigndescriptionand
5.8.1
designspecificationforequipmentlayout,designdescriptionforpiping,designspecificationforpipe
stress,designspecificationforpipematerialclass,designspecificationforequipmentandpipeinsulation,
designspecificationforequipmentandpipepainting,specificationsforvalves,overallMTO,keyplan
drawings,equipmentlayoutdrawings,pipingstudydrawings,andtieindrawingofthepipingatB.L
-
(BatteryLimit).
Thedesigndescriptionforequipmentlayoutshalldescribetheequipmentlayoutfeatures,land
5.8.2
occupation,equipmentarrangedasperprocessflow,integratedarrangementforsimilarequipment,
equipmentarrangedinbuildings,frameworksorabove/belowthepiperacks,thearrangementof
operationaccesses,maintenanceaccesses,fireaccessesandevacuationaccesses,andthearrangementof
ventingdevicesandauxiliaryfacilitiesrequiredforoperation,dikeandpavement.
Thedesignspecificationforequipmentlayoutshallspecifythephilosophyforequipmentlayout,
5.8.3
standardsspecified,generalrequirementsforequipmentlayoutandelevations,anddescribethe
requirementsforoperationandmaintenanceareas,walkways,clearance,clearanceandsafetydistance,
andindicatetheelevationsofoutdoorpavementarea,nonpavementarea,indoorfloorandequipment
-
foundationsurface.
Thedesignspecificationforpipingshallspecifythegeneralrequirements专用forpipingarrangement,
5.8.4
pipingclearanceandburieddepth,spacebetweenpiping,spaceatcrossoverofpiping,slopeofpiping,
arrangementrequirementsforvents,drainsandsamplingpiping,arrangementrequirementsforutility
piping,installationrequirementsforreliefvalves,controlvalves,checkvalves,trapvalvesandother
valves,arrangementrequirementsforpipefittingsandpipeaccessories,arrangementofinstrumentsin
piping,andarrangementanddesignphilosophyofpipesupportsandhangers.
Thedesignspecificationforpipingstressshallincludetheflexibilityanalysisphilosophy,
5.8.5
flexibilitydesignmethods,inputsforflexibilitydesigncalculation,andthegeneralrequirementsand
assessmentcriteriaforflexibilitydesign.
Thedesignspecificationforpipematerialclassshallincludethegeneralrequirements,standards
5.8.6
specified,abbreviationsforpipingmaterials,indexofpipingmaterialclasses,thelistofpipingmaterial
classesandthelistofbranchpipes.
Thedesignspecificationforequipmentandpipinginsulationshallspecifythedesignphilosophy
5.8.7
forthehotinsulation,tracing,coldinsulationandpersonnelprotectionoftheequipmentandpiping,and
shallspecifythe人人文库performanceoftheinsulatingmaterialsandtheirproducts,thespecification
requirementsforauxiliarymaterials,insulationthicknesscalculations,andthedesignandinstallation
requirementsforinsulationstructure.
Thedesignspecificationforequipmentandpipingpaintingshallspecifythesurfacetreatment
5.8.8
andcoatingapplicationrequirements,thescopeofpaintingandcoating,thecategoriesoftheprimerand
finishcoat,andthenumberofapplicationcourses.
Inadditiontothevalvenumbersortypes,pipingmaterialclasses,nominalsizes,pressureratings,
5.8.9
allowablemaximumtemperature,valvetypes,valveendjoint,valvestructure,materialsandvalve
standardsinthetableform,thespecificationsforthevalvesshallincludetheparticularrequirementsfor
valvedesign,structure,inspectionandtest,shipment,valvetypesandlistsofvalveswithextendedstem
·18·
sizesandtheabbreviationsusedinthespecifications.
TheMTOshallindicatethematerialspecifications,quantityandqualityofthemainpipes,pipe
5.8.10
fittings,valvesandinsulationmaterialsusedintheplant.
Thekeyplandrawingshallindicate:
5.8.11
Thelocationcoordinatesorsizes,eachareanumberorname,andthesimpleoutlinesof
1
buildingsandstructures,roadsandmainequipmentwithintheplantareas.
TheplantB.LandM.L(matchline).
2
Therelativeelevation,andrelationbetweentherelativeelevationandabsoluteelevation.
3
Thescopeandnamesofauxiliaryfacilities.
4
Thenortharrowmarkedontheupperrightcornerofthedrawing.
5
Theequipmentlayoutdrawingsshallgivetheplanandverticallayoutofequipmentperunitor
5.8.12
item,andshallindicate:
Thelocationdimension,supportingtype,elevationandtagnumberoftheequipment.
1
Thefixedsupportendsofhorizontalvesselandheatexchanger,thedirectionandthespace
2
requiredforbundlepullingofheatexchanger.
Theoperationandmaintenanceplatformsandladdersforthemainequipment.
3
Thehoistingspaceanddirectionofheavyoroversizeequipment.
4
Thespace,accessandroadrequiredforequipmentmaintenance.
5
Theoutlinesofthebuildingsandstructuresintheplant,the专用elevationofeachfloorofthe
6
framework,andthespacingbetweencolumns.
Therouting,widthandspacingbetweenthecolumnsofthepiperacks,andtheelevationand
7
sizeofeachlayerofthepiperacks.
Thelocationsandsizesofcontrolrooms,powerdistributionrooms,dailylivingroomsand
8
auxiliaryroomswithintheB.Loftheplant,ifany.
Thelistofequipmentshownindrawing.
9
ThescopeandsizeofplantB.L,andthecoordinatereferencepointfortheB.L.
10
Theabsoluteelevationcorrespondingtotherelativeelevationoftheplantground(±0.000).
11
Theunitsofmeasurementandcoordinates,andtherelateddrawingnumbers.
12
Theplantnortharrow.
13
Whenequipmentlayoutdrawingisplottedperareas,adrawingindexofkeyplanshallbe
14
plottedattherightsideofthedrawing,andtheareasshallbemarkedup.
Pipingstudiesshallbeperformedandpipingstudydrawingsshallbedevelopedforthe
5.8.13
followingpipes:人人文库
ThepipesofDN100andabovewithbendradiusof6Dandabove.
1
Thepipesforpowderandpelletserviceswithrequiredangleofrepose,andthepipesforslurry
2
service.
ThenoblemetalpipessuchastitaniumandHastelloypipes.
3
Steelpipesatlowtemperature.
4
ThestainlesspipesofDN250andabove.
5
ThecarbonsteelpipesofDN500andabove.
6
Thecriticalpipesthataffectstheequipmentlayout,suchastheinletandoutletpipesoflarge
7-
sizecompressor,steamturbineandhightemperaturereactor,andthepipeswithfluidtemperaturehigher
·19·
than400°C.
Thepipingstudydrawingsshallindicate:
5.8.14
Thepiperouting,andthemainlocationdimension,elevationandfluidflowdirectionofthe
1
piping.
Thespacingbetweenthecolumns,theladdersandplatformsofthebuildingsandstructures.
2
Thetypesandlocationsofspecialpipesupports.
3
Theequipmentoutline,locationdimension,tagnumber,simplesupporttypeandfoundation
4
locationdimension.
Ifthepipingstudydrawingisplottedperareas,thedrawingshallindicatetheM.Landthetiein
5-
drawingnumbers,andadrawingindexofkeyplanshallbeplottedontherightsideofthedrawingto
indicatethearealocationintheplantplotplan.
ThetieindrawingsofthepipingatB.Lshallindicatealltheprocesspipingandutilitypipingto
5.8.15-
whichtheplantconnectsandtheirfluidflowdirections.Allthepipingshallbenumberedinsequence,
thefluidname,pipingtagnumberanddestinationofeachpipingshallbeindicatedinthedrawing,and
thenortharrowshallbemarked.
5.9Instrumentation
TheBEDdeliverablesforinstrumentsshallincludeinstrumentdesigndescription,instrument
5.9.1
designspecifications,instrumentindex,instrumentspecifications,specifications专用forinstrumentpanels
(cabinets),specificationsforonlineanalyzerhouses,summaryofinstrumentsandmainmaterials,
-
layoutdrawingforcontrolroom,layoutdrawingforgasdetectors,arrangementorroutingdrawingsfor
maininstrumentcabletrays,logicblockdiagramsforSIS,logicblockdiagramsforsequencecontrol
systemsortimesequenceblockdiagramsforsequencecontrolsystems,anddiagramsordescriptionsfor
complexcontrolloops.WhenDCS,SIS,PLC,SCADAandPCSareadopted,corresponding
specificationsshallbeprovided.
Thedesigndescriptionforinstrumentsshallinclude:
5.9.2
Therequirementsforinstrumentsandcontrolsystems,theprocessautomationlevel,andthe
1
meteringinstrumentsprovidedforfeedstock,intermediateproductsandfinalproductsandtheiraccuracy
requirements.
Thedetectionandcontrolschemes,includingthebriefdescriptionstospecialmeasuring
2
instruments,complexcontrol,sequencecontrol,APCandSIS.
Thespecificationsandquantityoftheoperatorstations,printers,auxiliaryconsoles,instrument
3
panelsandvarious人人文库cabinets.
TheSISshallbeprovidedtoassuretheoperatorandplantsafety,theelectricinstruments
4
installedinhazardousareasshallmeettheexplosionproofrequirements,andflammablega
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