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专用
人人文库
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
CodeforDesignofPetrochemicalPlantLayout
GB50984-2014
ChiefDevelopmentDepartment:ChinaPetrochemicalCorporation
ApprovalDepartment:MinistryofHousingandUrbanRuralDevelopment
-
ofthePeoplesRepublicofChina
ImplementationDate:December1,2014
专用
人人文库
ChinaPlanningPress
Beijing2019
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2014
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2019
byChinaPlanningPress
rd
,,专用
3FloorCTowerGuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJingyintangGraphicPrintingCenter
©2014byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans人人文库,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-1088-6
中华人民共和国住房和城乡建设部公告
2018年第185号
住房城乡建设部关于发布《石油化工工程防渗技术规范》
等7项工程建设标准英文版的公告
现批准《石油化工工程防渗技术规范》(GB/T50934—2013)、《石油化工安全仪表系统设
计规范》(GB/T50770—2013)、《石油化工钢制低温储罐技术规范》(GB/T50938—2013)、《石
油化工装置设计文件编制标准》(GB/T50933—2013)、《石油化工工厂布置设计规范》(GB
50984—2014)、《石油化工用机泵工程设计规范》(GB/T51007—2014专用)、《石油化工建(构)筑物
荷载规范》(GB51006—2014)英文版。工程建设标准英文版与中文版出现异议时,以中文版
为准。
该7项工程建设标准英文版由住房城乡建设部组织中国计划出版社出版发行。
中华人民共和国住房和城乡建设部
年月日
201894
人人文库
AnnouncementofMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.363
AnnouncementoftheMinistryofHousingandUrbanRuralDevelopmentofthe
-
PeoplesRepublicofChinaonPublishingtheNationalStandardCodefor
DesignofPetrochemicalPlantLayout
CodeforDesignofPetrochemicalPlantLayouthasbeenapprovedasanationalstandardwitha
serialnumberofGB50984-2014,andwillbeimplementedonDecember1,2014.InthisCode,Articles
3.2.16(1,2,3,4,5)and5.2.9aremandatoryonesandmustbeimplementedstrictly.
AuthorizedbytheResearchInstituteofStandardsandNorms,MinistryofhousingandUrban
-
RuralDevelopmentofP.R.China,thisCodeispublishedanddistributed专用byChinaPlanningPress.
MinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina
-
March31,2014
人人文库
Foreword
ThisCodeisdevelopedbySinopecEngineeringIncorporationincooperationwithotherinvolved
organizationsaccordingtotherequirementsofDocument(JIANBIAO〔2008〕No.105)issuedbythe
MinistryofHousingandUrbanRuralDevelopment(MOHURD)NoticeonPrintingandDistributing
--
"theDevelopmentandRevisionPlanofNationalEngineeringConstructionStandards(2ndGroup)in
2008".
InpreparingthisCode,thedevelopmentteamhascarriedoutextensiveinvestigations,summarized
theengineeringpractices,madereferencetotheadvancedcodesandstandardsinChinaandabroad,
requestedandconsolidatedcommentsfromrelevantorganizations,discussedandstudiedthemain
issues,andthenfinalizedthisCodeafterreviewing.
ThisCodeconsistsof9chaptersand3appendixes,coveringgeneralprovisions,terms,plantsite
selectionandgeneralplanning,generallayout,interblockcorridorarrangement,gradingplan,roads,
-
railwayandgreening.
Theprovisionsprintedinboldtypearemandatoryonesandmustbeimplementedstrictly.
Thisstandardisunderthejurisdictionof,anditsmandatoryprovisions专用areinterpretedbythe
MinistryofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina.China
-
PetrochemicalCorporation(SinopecGroup)isresponsibleforitsroutinemanagement.Sinopec
EngineeringIncorporationisinchargeoftheexplanationoftechnicalspecifications.During
implementationofthisCode,anycommentsandadvicescanbepostedorpassedontoSinopec
EngineeringIncorporation(Address:Bldg.21Anyuan,AnhuiBeiLi,ChaoyangDistrict,Beijing,
Postcode:100101)asareferenceforrevisingthisCodeinthefuture.
Chiefdevelopmentorganizations,participatingdevelopmentorganizations,chiefdraftingstaffand
chiefreviewingstaffoftheCode:
:
ChiefDevelopmentOrganizations
SinopecEngineeringIncorporation
SinopecLuoyangPetrochemicalEngineeringCorporation
:
ParticipatingDevelopmentOrganizations
SinopecNingboEngineeringCo.,Ltd.
人人文库SinopecNanjingEngineeringCo.,Ltd.
SinopecShanghaiEngineeringCo.,Ltd.
ChinaPetroleumPlanningandEngineeringInstitute
BeijingYanshanYulongPetrochemicalEngineeringCompanyLtd.
SinopecZhenhaiRefineryandPetrochemicalCompany
:
ChiefDraftingStaff
MaGengyuTaoJibinDongJijunYouBinYuQijieHanJun
ChenWeiyeZhengMingzhuYueChenjianYuSongxiangChenJi
DongGuangxiZhangShoubinYeHongyuePanHui
·1·
:
ChiefReviewingStaff
AnDingyuWangXiuyunLiPingCaiWeiWangRuoqingHeLonghui
ZhangXiaopingJiHongjinWenKewuLiangXinminLiChunyan
专用
人人文库
·2·
Contents
1GeneralProvisions……………(1)
2Terms…………………………(2)
3PlantSiteSelectionandGeneralPlanning……………………(4)
3.1GeneralRequirements……………(4)
3.2PlantSiteSelection……………(4)
3.3GeneralPlanning………………(6)
3.4ExternalTransportation…………(7)
3.5AreaSafety……………………(8)
4GeneralLayout…………………(10)
4.1GeneralRequirements……………(10)
4.2PlantLayout……………………(10)
4.3ProcessPlantLayout……………(13)
4.4TankFarmLayout………………(14)
4.5UtilityandAuxiliaryFacilityLayout………………专用(16)
4.6WarehouseandTransportationFacilityLayout……………………(19)
4.7FlareSystemLayout……………(20)
4.8AdministrativeFacilityLayout……………………(22)
4.9FenceandGateLayout…………(24)
5InterblockCorridorArrangement……………(26)
-
5.1GeneralRequirements…………(26)
5.2ComprehensivePlan……………(27)
5.3UndergroundPipelines…………(28)
5.4AbovegroundPipelinesandTrestles………………(29)
6GradingPlan……………………(32)
6.1GeneralRequirements…………(32)
6.2GradingPlanStyles……………(32)
6.3StormWaterDrainage…………(33)
6.4Earthwork……………………人人文库(34)
6.5GradingPlanwithinUnits………………………(35)
7Roads……………(38)
7.1GeneralRequirements…………(38)
7.2RoadRoutes……………………(38)
7.3RoadCrossing…………………(41)
8Railway…………………………(42)
8.1GeneralRequirements…………(42)
8.2RailwayRoutes…………………(42)
8.3AuxiliaryFacilities………………(44)
·1·
9Greening………………………(45)
9.1GeneralRequirements…………(45)
9.2ProcessPlantArea………………(45)
9.3TankFarmandLoading/unloadingBay……………(45)
9.4UtilityandAuxiliaryFacilityArea…………………(46)
9.5AdministrativeArea……………(47)
9.6RoadandRailway………………(47)
9.7DistancebetweenTreesandRelevantFacilities……………………(47)
AppendixASoilLooseCoefficientandCompressionCoefficient………………(50)
AppendixBProjectEarthworkControlIndicators………………(51)
AppendixCCalculationofGreeningCoverageCoefficient……(52)
ExplanationofWordinginThisCode……………(53)
ListofQuotedStandards…………(54)
专用
人人文库
·2·
1GeneralProvisions
ThisCodeispreparedwithaviewtoadaptingthepetrochemicalplantlayoutdesigntothe
1.0.1
uniquefeaturesofpetrochemicalindustry,suchasthelongindustrialchains,largescalesandflammable
andexplosivechemicalsinvolved,soastosatisfytherequirementsoftechnicaladvancement,
appropriatelayout,safety,environmentalprotection,health,andenergyconservation,andtogainbenefit
forsociety,economy,andenvironment.
ThisCodeisapplicableforthelayoutdesignfortheprojectsofnewconstruction,expansionand
1.0.2
revampinoilrefiningandpetrochemicalindustry.
InadditiontotherequirementsstipulatedinthisCode,thosestipulatedinthecurrentrelevant
1.0.3
nationalstandardsshallalsobecompliedwithinthepetrochemicalplantlayoutdesign.
专用
人人文库
·1·
2Terms
Petrochemicalplant
2.0.1
Refinery,petrochemicalcomplex,petrochemicalfiberplant,etc.,ortheirintegratedcomplexwhere
petroleum,naturalgas,coalderivedsyngasandtheirproductsareusedasfeedstockstoproduce,store
-
andtransportvariouspetrochemicalproducts.
Plantsiteselection
2.0.2
Properlyselectanareaorasiteforplantconstruction.
Generalplanning
2.0.3
Tomakeanintegratedplanningtoestablishappropriatelocationalrelationshipsamongmultiple
projectsofthesiteaswellascollaborationprojectsofthesite,andtomakeproperrouteplanningfor
materialtransportation,basedonthenaturalandsocialconditions,urbandevelopmentplanning,andthe
requirementsofenvironmentalprotectionandproductionsafety,forthepurposetoimprovethe
integrateperformanceofthewholeproject.
Plantlayout
2.0.4
Todeterminetherelativerelationsandthespatiallocationsbetween专用theplantprocessunitsand
variousfacilitiesbasedonthegeneralplanning.
Plantarea
2.0.5
Theareacomprisingprocessunitsandvariousfacilitiesintheplant.
Productionarea
2.0.6
Theareacomprisingprocessarea,tankfarmandloading/unloadingareaandrelevantfacilities.
Utilityfacilities
2.0.7
Ageneraltermthatisusedtorefertothefacilitiesprovidingwater,powerandsteamforthe
process.
Auxiliaryfacilities
2.0.8
Thetypeoffacilitythatisotherthanproductionandutilityfacilitiesbutnecessarytosupportthe
processoperation.
Tankfarm
2.0.9
Anareathatcomprisesseveralgroupedstoragetanks,includingtheassociatedpumparea,power
supplysystemand人人文库firefacilities.
Warehouse
2.0.10
Thebuildings(structures)andlaydownareasusedtostorebulkfeedstocks,products,semi
-
productsandspareparts.
Transportationfacility
2.0.11
Dedicatedrailway,roads,terminals,trestles,andrelevantfacilities,andloading/unloading
machinesandtoolsprovidedforspecificloading/unloadingoperationsandtransportationactivities.
Administrativefacility
2.0.12
Thefacilityprovidedforplantwideadministrationandproductioncontrol.
-
Processequipmentarea
2.0.13
·2·
Theareaintheprocessunitwhereequipmentandpipingaregroupedforprocessoperations.
Block
2.0.14
Anindependentareathatisdividedbytheroadsandintendedforperformingspecificfunctions.
Interblockcorridor
2.0.15-
Astripzonelocatedbetweenbatterylimitsorbetweenbatterylimitandfence,whichisusedto
constructroads,railway,abovegroundpiperacks,undergroundpipelines,beltconveyerandisintended
-
forlandscapingpurpose.
Pipelines
2.0.16
Ageneraltermforpipingfabricatedbyvariousmaterials,powercables,telecomcablesandoptical
fibercables.
Pipelinescoordination
2.0.17
Anactivitytoproperlyplanandarrangevariouspipelinesintheinterblockcorridorinaccordance
-
withrelevantspecifications.
Interconnectingpipelines
2.0.18
Theabovegroundpipings,undergroundpipingsandcablesthatarelocatedbetweentheplantareas
inoneindustrialparkorbetweentheplantareaandoutsidefencefacilities,andusedtoconveythe
feedstocks,products,steam,etc.
Plantroadforrawmaterialsandproductshandling
2.0.19
Theroadinsidetheplantthatisconstructedforthemotorvehicles专用tohandlebulkrawmaterialsor
products.
Gradingplan
2.0.20
Plantoreformthenaturalterrainofthesite,andassignelevationsandslopesfortheconstruction
site.
Gradingplanwithslightslope
2.0.21
Reformingtheconstructionsiteintooneorseveralplanargroundswithcontinuousgradientand
slopedirection,theplanargroundsaregentlyconnectedwithoutsignificantheightchange.
Gradingplanwithterrace
2.0.22
Reformingtheconstructionsiteintotwoormoreterracesindifferentelevations,twoadjacent
terraceshaveanelevationdifference,andarejoinedbyslopeorretainingwall.
Designwaterlevel
2.0.23-
Themaximumwaterlevelusedindesign,whichiscalculatedinaccordancewithfloodprevention
standard.
Calculatedwaterlevel
2.0.24人人文库-
Thedesignwaterlevelpluswaterburstheightandwaveheight.
-
Occupiedbuilding
2.0.25
Abuildinghousingpersonswhoareregularlyassignedthereandperformthemajorityoftheirjob
functionwithinthebuilding,andoneworkingdaymorethan40personnelhour.
-
Potentialexplosionsource
2.0.26
Theequipment/facilityinacongestionprocessdomainpotentialreleaseflammablematerialmay
risetovaporcloudexplosion(VCE).
Potentialtoxicsource
2.0.27
Theequipment/facilitythatispotentialsourceofreleasingtoxicmaterials.
·3·
3PlantSiteSelectionandGeneralPlanning
3.1GeneralRequirements
Plantsiteselectionshallmeettherequirementsofnationaleconomicdevelopmentandoverall
3.1.1
planningofpetrochemicalindustry.
Plantsiteselectionandgeneralplanningshallfollowthebasicnationalpolicyofproperuseand
3.1.2
conservationoflandresourcesandprotectionoffarmlands,complywiththelocalgeneralplanningfor
landuse,andimprovelanduseefficiency.
Plantsiteselectionandgeneralplanningshallbeinaccordancewithlocalurbanandindustrial
3.1.3
parkplanning.
Plantsiteselectionandgeneralplanningshallbeinaccordancewiththerequirementsand
3.1.4
provisionsonenvironmentalprotection,safetyandhealth,mineralresourceandhistoricalrelic
protection,trafficandtransportation,etc.
3.2PlantSiteSelection
Plantsiteselectionshallbetechnicallyfeasible,favorablefor专用socialstability,socialbenefit,
3.2.1
economicbenefitandenvironmentalbenefit.Ifseveralsitesareavailablefortheproposedplant,theplant
siteshallbeselectedthrougheconomicalandtechnicalcomparison.
Deepinvestigations,studies,analysisandassessmentshallbemadeforthefollowingaspects
3.2.2
whenselectingtheplantsite:
Sitesafety.
1
Strategicindustrialplanning.
2
Surroundingenvironmentalstatusandobjectswithenvironmentalsensitivity.
3
Localurbanplanningandindustrialparkplanning.
4
Locallandutilizationplanningandlandavailability.
5
Localnaturalconditions.
6
Localtrafficandtransportationconditions,aswellasfeedstockandproducttransportation
7
options.
Utilitiessupplyconditionsortheutilitiesavailabletosupporttheplant.
8
Wastesolidtreatmentandeffluentdrainage.
9人人文库
Localcollaborationandservicesavailabletosupporttheplant.
10
Technicalandeconomicconditionsrequiredduringplantconstruction.
11
Futuredevelopment.
12
Plantshouldbesitedinuncultivatedlandorbadland,andbasicfarmlandshallnotbeoccupied.If
3.2.3
theplantislocatedinthecoastalarea,thereclaimedareamaybeselectedastheplantsite.
Plantshallbesitedfarawayfromenvironmentsensitiveareassuchastheurbanareasoflarge
3.2.4-
andmediumsizecities,publicwelfarefacilitiesandcommunities,andshouldbelocatedattheupwind
-
sideofwinddirectionwithminimumfrequencythroughouttheyearofadjacentenvironmentsensitive
area.
·4·
Plantshallbepreferablysitedintheareawheregoodcollaborationconditionsandsocialservices
3.2.5
areavailabletosupporttheplant.
Plantshallbepreferablysitedintheareawithgoodtopographical,geological,hydrographicand
3.2.6
meteorologicalconditions,andshouldnotbesitedintheareawithcomplexnaturallandformorsteep
naturalgradient.
Plantshallnotbesitedintheareawithpotentialflood,tideorwaterlogging,whenunavoidable,
3.2.7
reliablefloodcontrolanddrainagemeasuresshallbetaken.
Plantshallbesitedintheareawhereairemissiondispersion,effluentwaterdischargeandsolid
3.2.8
wastestorageresultinlessimpacttothesurroundingenvironment.
Plantsiteselectionshallavoidlargerelocationoflocalresidents,ifnecessary,therelocationshall
3.2.9
befullyassessed.
Reliablewatersupplyandpowersupplyshallbesecuredintheareawheretheplantissited.
3.2.10
Plantshouldbesitedintheareawithconvenientfeedstocktransportationconditions,large
3.2.11
marketdemandandhighconsumptioncapacity,andshouldbeinaccordancewiththefollowing
requirements:
Ifcrudeoilisusedasthefeedstock,theplantshouldbesitedintheareawherecrudedepots,
1
largeoilproductterminalsoroilconveyingpipelinesareavailable.
Ifcoalisusedasthefeedstockorfuel,theplantshouldbesitedneartotherawcoalminingarea
2
ortheareawithgoodtransportationconditionsavailableforrawcoal.专用
Plantsiteselectionshallbefavorableforsustainableandcoordinateddevelopmentwiththe
3.2.12
surroundingenvironment,andtheenterpriseswithsimilarnatureorcollaborationrelationsshouldbe
selectedastheneighboringenterprises.
Plantsiteselectionshallmeettherequirementsoftheplantlongtermplanning.
3.2.13-
Revamporexpansionprojectshallbepreferablylocatedintheexistingplantareatoproperly
3.2.14
usetheidlelandandfacilitiesforintegratingthelandresource.Whennecessarytoselectanewsite,the
interfacebetweennewplantareaandexistingplantareashallbeproperlyconsideredformakingfulluse
oftheexistingfacilitiesandavoidanceofrepeatedconstruction.
Thelocationsofwatersource,effluentoutfall,solidwastelandfillyards,andthelandsforroads,
3.2.15
railway,jettyandotheroutsidefencesupportfacilitiesshallbealsodeterminedatplantsiteselection
stage.
Plantshallnotbesitedinthefollowingareasorzones:
3.2.16
1Seismicfaultzoneandtheareawithseismicprecautionaryintensityof9degreeandabove.
,,
2Potablewater人人文库resourceprotectionareatheforestagricultureprotectionandfuture
,,
developmentareasdesignatedbythestatenaturalprotectionareasscenicspotsandhistoricalsite
protectionareas.
3Theareaspronetogeologicaldisastersandkeypreventionareaofgeologicaldisasters
,,,,,
suchasmountaincollapsemudslidemudflowdriftsandsevergroundsettlementorcollapsethe
miningcollapseorfaultedarea.
,
4Theflooddetention/retardingbasintheareapossiblyfloodedwithwaterincaseofdamor
bundbreaking.
5Theareajeopardizingtheclearanceprotectionzonefortheairport.
Thepromisingmineralareaorthemineralresourcereservedarea.
6
·5·
Theareawithshortageofwaterresources.
7
Thezoneswithpoorgeologicalconditionssuchasheavyloesscollapsibleunderoverburden
8
pressurezone,recentlydepositedloesszoneinlargethicknessandthesaturatedloesszoneinhigh
compressibility.
Thezonewithpoornaturalventilationinmountainousorhillyareas.
9
3.3GeneralPlanning
Aftersiteselection,generalplanningshallbefirstmadefortheplantandoutsidefencesupport
3.3.1
facilitiesinthesite.
Generalplanningshallhighlighttheoverallbenefitanddevelopmentoftheprojectandtheinter
3.3.2-
relationsofproduction,storage,transportationandmanagementforproperintegrationandcoordination.
Generalplanningshallproperlyorganizethelogisticsforconvenienttransportationand
3.3.3
separationofcargoaccessandpedestrianaccessbasedonthefeaturesoftheplantanditssupport
facilities.
Regionalfloodcontrolanddrainagesystemsshallbeplannedinanintegratedway.
3.3.4
Thearrangementforadjacentplantsshallfollowtheprinciplesbelow:
3.3.5
Theadministrativeareasandotheroccupiedbuildingsofadjacentplantsmaybearrangedina
1
centralizedareaoutsidetheplantareas.
Thefeedstockandproductstoragetanksfordifferentplantsmay专用beplannedinthesameoil
2
depotoutsidetheplantareas.
Theutilitiesandsupportfacilitiesmaybecentralizedbasedontheirscopeofservicestoprovide
3
servicesformultipleplants.
Theflarezoneshouldbeproperlyplannedandservesformultipleplantsortheplantareas
4
constructedatdifferentstages.
Thelogisticsmethods,logisticsroutings,andpublicroads,railway,waterwaysandpipeline
5
shouldbeplannedinanintegratedway.
Thepossiblecrosspollutionshallbeavoidedbetweenadjacentplantareas.
6-
Themainsubstationoutsidefenceshallbearrangedinasafelocationthatshallfacilitate
3.3.6
installationofincoming/outgoingfeedersandshallnotinterferewiththeplantdevelopmentinthe
future.
Thewaterintakealongrivershallbelocatedupstreamofthepollutionsourcesandatthe
3.3.7
locationwhereriverbedisstable,andthewaterintakefacilityshallnotinterferewithnavigation.
Thecentralizedwastewatertreatmentplantshouldbearrangedinthelowlyingzoneand
3.3.8人人文库-
adjacenttothereceivingwaters.
Theeffluentoutfallshallbelocateddownstreamofwatersourcearea,iftheeffluentoutfallis
3.3.9
locatedattherivermouth,backflowshallbepreventedfrompollutingwaterresource.
River,lakeandseaareasshallnotbeselectedasthesitetostoreindustrialwastes,whilethe
3.3.10
areaswithlessimpactonthesurroundingenvironmentanddonotpollutenaturalwaterbodiesand
undergroundwaterresourcesshallbeselected.Thewastestorageareashouldbearrangedattheupwind
sideofwinddirectionwithminimumfrequencythroughouttheyeartoresidentialcommunities.
Theinitialstationandterminalstationofthecrudeoilandgastransferfortheplantshouldbe
3.3.11
locatedclosetoplantbordertofacilitatepipelineconnection.Thefirepreventiondistancefromtheinitial
·6·
stationandterminalstationtothefacilitiesinplantareamayfollowthesamecriteriaspecifiedforthe
facilitieswithinthesameplantarea,andshallcomplywiththecurrentnationalstandardCodeforDesign
ofFirePreventionofPetrochemicalEnterprisesGB50160.
Theemployeeresidentialareashouldbesupportedbythepublicinfrastructuresintheurban
3.3.12
areasorindustrialparks.
3.4ExternalTransportation
Theexternaltransportationmodefortheplantshallbedeterminedbasedonthedemandsfor
3.4.1
plantoperationandcargotransportationinconjunctionwiththecurrentlocaltrafficconditionsand
planning.Forrevamp(expansion)project,theexistingtransportationfacilitiesshallbeproperlyused.
Theplanttransportationquantityandtransportationfacilitiesshallbeassignedandplannedinan
3.4.2
integratedway,andthetransportationmethodsselectedshallbeconvenientandeconomic.
Theexternaltransportationconditionsshallsatisfythedemandsforlargesizeequipmentand
3.4.3-
bulkcargotransportationduringplantconstructionandaftertheplantisputintooperation.
Whentheplantisadjacenttothenavigableriverorsea,waterwayshallbepreferablyselectedfor
3.4.4
longdistancetransportationofbulkcargoes.
Thejunctionoftheplantdedicatedrailwaylineshallbeapprovedbytherailwaymanagement
3.4.5
authorities,andshallbeinaccordancewiththefollowingrequirements:
Thecapacitiesofthejunctionstationandtherailwaylineshall专用satisfytheshortandlongterm
1--
transportationrequirements.
Thededicatedrailwaylineshallbejoinedatthemarshallingstation,andshallnotintersectwith
2
themaintrackofnationalrailway.
Theindustrialmarshallingstationshouldbearrangedneartotheoperationareawithlarge
3
transportationquantityorfrequentshuntingoperation,andshouldnotbearrangedintheplantarea.
Therailwaytransportationactivitiesshouldbemanagedbytherailwayadministrations.
4
Thedesignofenterpriseprivaterailwayshallmeettherequirementsofthecurrentnational
5
standardCodeforDesignofClassⅢ、ⅣRailwayGB50012.
Outsidefenceroadsandentrancestoplantareashallbeinaccordancewiththefollowing
3.4.6
requirements:
Theyshallbeplannedinanintegratedway,andshallbeconsistentwiththecurrentsituations
1
andplanningforthelocalurbanroadsortheindustrialparkroads.
Theyshallbeconvenientforcargotransportation,employeecommutingandfirefighting.
2
Differententrancesshouldbeprovidedformainpedestrianflowandcargoflow,andindividual
3人人文库
entranceshallbeprovidedfortheadministrativearea.
Anentranceshallbeprovidedintheorientationtowardstheexternalfirefightingforces.
4
Individualentranceshouldbeprovidedforthetruckloading/unloadingarea.
5
Theaccessroadshouldnotcrosstherailway,ifcrossingisunavoidable,guardrailcrossingor
6
flyovercrossingshallbeprovided.
Pipelineconveyingmethodshouldbepreferablyselectedforexternaltransportationofbulk
3.4.7
liquid,andtheinterconnectingpipelinebetweenplantsshallbearrangedinaccordancewiththe
followingrequirements:
Thelayingmannerforinterconnectingpipelineshallbedeterminedbasedonthenumberof
1
·7·
pipeline,thepropertiesofthefluidsinthepipeline,thetopographicalandgeologicalconditionsandland
condition.
Theinterconnectingpipelineshallbearrangedinthelandplannedforpipelineinstallation.
2
Onthepremiseoftheassuranceofsafetyandconvenientconstruction,thepipelinewithsimilar
3
servicesofdifferentplantsshouldbeconcentratedonthesamepipesupport.
Therouteforhazardouschemicalpipelineshouldberuningroup.
4
Theinterconnectingpipelineforhazardouschemicalhandlingshallnotpassthroughthe
5
unrelatedplantarea,village,residentialcommunitiesandpublicfacilityarea.
Ifthepipelineisroutedalongtheriver,lakeorsea,measuresshallbetakentopreventthe
6
leakedcombustibleliquidandhazardouschemicalfromflowingintonaturalwaters.
Thepipelineshallnotberuninthepoorgeologicalareassuchasmudslide,collapse,settlement
7
andmudflow,andshallnotberoutedintheseismicareajeopardizingthepipelinesafety.Ifthepipeline
hastoberoutedinsuchareasduetoconstrains,protectionmeasuresshallbetaken,andlocationsshall
beproperlyselectedtominimizetheroutinglength.
Theoverheadinterconnectingpipelinemayberoutedalongthepublicroadsforpatrol
8
inspectionandfirefightingpurposes,otherwise,patrolinspectionandfirefightingroadsinwidthnotless
than4mshouldbeconstructed.
Ifthepipelinecrossesoverrailwayorroad,theclearanceheightofpipesupportshallmeetthe
9
requirementsofthecurrentnationalstandardCodeforDesignofOiland专用GasTransportationPipeline
AerialCrossingEngineeringGB50459.
Whenundergroundpipelineforcombustiblegas,liquidandhazardouschemicalservices
10
passesthroughthepublicroad,railway,floodchannelandotherundergroundditch,itshallmeetthe
requirementsofthecurrentnationalstandardCodeforDesignofOilandGasTransportationPipeline
CrossingEngineeringGB50423andCodeforDesignofFirePreventionofPetrochemicalEnterprises
GB50160.
Outsidefencetransportationsystemssuchasroad,railway,pipelineandconveyingbeltshallbe
3.4.8
plannedinanintegratedway,andshallbeinaccordancewiththefollowingrequirements:
Transportationroutesshallbeproperlyselected,andshallbeconvenientandeconomic.
1
Transportationroutesshallbeneartotheplantswithlargertransportationquantity.
2
Hazardouschemicaltransportationroutesshouldbeshortenedandruningroup.
3
Piperackandconveyingbeltroutesshouldbearrangedalongtheroads,andcrossingswith
4-
roadsandrailwaysshouldbeminimized.
Crossingsbetweenmainroadsandrailwaysshallbeminimized.
5人人文库
Runningoftherailwaylines,piperacksandconveyingbeltsthroughtheindustrialparkfuture
6-
landshallbeminimized.
3.5AreaSafety
Thefireseparationspacebetweentheadjacentplantsandtheirfacilitiesshallmeetthe
3.5.1
requirementsofthecurrentnationalstandardCodeforDesignofFirePreventionofPetrochemical
EnterprisesGB50160,andthefireseparationspacefromthestandaloneoildepottotheadjacentplants
andtheirfacilitiesshallmeettherequirementsofthecurrentnationalstandardCodeforDesignofOil
DepotGB50074.
·8·
Thehealthprotectionzonebetweentheproductionareaandresidentialcommunityshallmeet
3.5.2
therequirementsofthecurrentnationalstandardHealthProtectionZoneforPetroleumProcessing
IndustryGB8195,HygienicStandardforDesignofIndustrialEnterprisesGBZ1,andHealth
ProtectionZoneStandardforPetrochemicalIndustrySH3093.
Theregionalfloodcontrolfacilitiesshallbeplannedandarrangedinanintegratedway,andthe
3.5.3
floodcontrolcriteriashallbedeterminedbasedontheobjecttobeprotectedinhighercriteriaforflood
controlinthearea.Floodcontrolcriteriashallnotbelowerthanthosespecifiedinthecurrentnational
standardStandardforFloodControlGB50201.
Measuresshallbetakentopreventthehazardouschemicalsandthefirefightingwastewaterfrom
3.5.4
flowingoutsideoffenceincaseofemergency,andpreventthehazardouschemicalsandthefirefighting
wastewaterfromflowingintothenaturalwaters,suchasriver,lakeandsea.
Thespacingfromcombustibleandexplosiveareaandhighlytoxicareatotheenterprise
3.5.5
dedicatedrailway,andtotherailwayandroadintheindustrialparkshallmeettherequirementsofthe
currentnationalstandardCodeforDesignofFirePreventionofPetrochemicalEnterprisesGB50160.
Theproductionareashouldnotbearrangedupstreamofthepassengerterminal,andthespacing
3.5.6
betweenthemshallmeettherequirementsofthecurrentnationalstandardCodeforDesignofFire
PreventionofPetrochemicalEnterprisesGB50160.Theloading/unloadingterminalforcombustible
liquidshallmeettherequirementsofthecurrentindustrialstandardCodeforFireProtectionDesignof
OilLoading/UnloadingTerminalsJTJ237.专用
Thespacingbetweentheplantandoilgasfieldshallmeettherequirementsofthecurrent
3.5.7-
nationalstandardCodeforFireProtectionDesignofPetroleumandNaturalGasEngineeringGB
50183,andthespacingfromtheadministrativeareaandoccupiedbuildingtotheoilgaswellshallnotbe
-
lessthan100m.
Theregionalpublicroad,railwayandoverheadeletricalpowertransmissionlineshallnotcross
3.5.8
overtheplantproductionarea.
Theregionalfloodchannelshouldnotpassthroughtheplantarea,ifitisreallynecessarydueto
3.5.9
constraints,safetyassessmentshallbemade,andthefloodchannelshallbeinaccordancewiththe
followingrequirements:
Thedrainagecapacityoffloodchannelshallmeettherequirementsspecifiedintheflood
1
controlstandard.
Necessarysafetymeasuresshallbetakentopreventthecombustibleliquids,hazardous
2
chemicalsandfirefightingwastewaterfromdirectlydrainingintothechannelincaseofemergency.
Theregionalfloodchannelshallbelocatedawayfromtheproductionunitandfacilitywith
3人人文库
potentialleakageofoilandgas.
Waterdrainagepipelineintheplantproductionareashallnotbedirectlyconnectedtothe
4
regionalfloodchannel.
Passagewayshallbeprovidedbetweentheinlandbundofseadikeandthefacilitiesinthe
3.5.10
combustibleandexplosivearea,pollutionareaandhighlytoxicareaforfloodcontrolandrushrepair
purposes.
Iftheplantislocatedneartotheairport,theplantsiteshallmeettheclearancerequirementsof
3.5.11
theairport.
·9·
4GeneralLayout
4.1GeneralRequirements
Generallayoutshallbedeterminedbasedonthegeneralplanning,thenaturalconditionsat
4.1.1
projectsiteandtheservicesoutsidefence.
Generallayoutshallcomplywiththeprinciplesandrequirementsoflandconservation,saving
4.1.2
capitalcostandreducingenergyconsumption.
Generallayoutshallbedeterminedinaccordancewiththefollowingrequirements:
4.1.3
Theprocessflowrequirements;
1
Thesafetyseparatespacerequirementsforfireprevention,antiexplosion,safety,healthand
2-
environmentalprotection;
Therequirementsforwatersupply,powersupply,steamsupplyandeffluentwaterdrainage;
3
Integratedplanningfortransportationmodesinsideandoutsidefenceincludingroad,railway,
4
waterwayandpipeline;
Sitetopographicalandgeologicalconditions,andgradingplanrequirements;
5
Construction,maintenance,revampandexpansionrequirements专用;
6
Productionmanagementandplantappearancerequirements;
7
Plantfuturedevelopment.
8
4.2PlantLayout
LandoccupancyindexforplantareashouldbeinaccordancewiththosespecifiedinTable
4.2.1
4.2.1.
Table4.2.1Landoccupancyindexforplantarea
LandoccupancyindexLandoccupancypercentageof
CategoryCapacity(10000t/a)
(hectare/10000t)administrativearea(%)
<8000.16-0.22<7
Oilrefinery
≥8000.14-0.20<7
<801.90-2.50<7
Ethyleneplant人人文库
≥801.70-2.30<7
Notes:1Whenintegratedlayoutisusedfortheplant,thelesservalueindicatedinthetablemaybeadopted.
2Whenthewholeprojectisdividedintoseveralplant/depotareas,thelargervalueindicatedinthetablemaybeadoptedforthetotal
area.
Theplantareashallbeproperlydividedintoblocksinregularshapeandoflargearea.
4.2.2
Fordesignofgenerallayout,theplantareashallbedividedintofunctionalareastoarrangethe
4.2.3
similarfacilities.
Thefunctionalareasforapetrochemicalplantmaybedividedinaccordancewiththosespecifiedin
Table4.2.3.
·10·
Table4.2.3Listoffunctionalareasforapetrochemicalplant
S/NFunctionalareaMainfacilities
Processplantsandtheirdedicatedsubstations,filedauxiliaryrooms,fieldoperatorrooms,
1Processplantarea
etc.
2TankfarmareaStoragetankgroups,pumpstationsdedicatedtotankfarms,initial/terminalstations,etc.
Powerstations,substations,airseparationandcompressionfacilities,coolingwaterplants,
3Utilityfacilityarea
watertreatmentfacilities,waterpurificationplants,boosterpumpstationforwatersupply,etc.
Wastewatertreatmentplant,waterreusefacility,rainwatermonitoringandaccident
4Auxiliaryfacilityarea
impoundingbasin,etc.
Warehouseandloading/
5Externaltransportationfacilitiesforfeedstocksandproducts,warehouses,storageyards,etc.
unloadingfacilityarea
ProductionmanagementandOfficebuilding,centralcontrolroom,centrallaboratory,firestation,library,ITcenter,guard
6
administrativefacilityareahouse,garage,canteen,etc.
7FlarefacilityareaFlare,knockoutdrum,etc.
-
Thelayoutoffunctionalareasshallbeinaccordancewiththefollowingrequirements:
4.2.4
Therelativelocationsofvariousfunctionalareasshallbedeterminedbasedontheprocessflow,
1专用
localwinddirections,transportationconditionsandutilityfacilitiesoutsidefence,andshallmeetthe
requirementsofsafetyproductionandshallbeconvenientformanagement;
Amongfunctionalareas,economicalandreasonablemethodsformaterialtransportationand
2
powersupplyshallbeadoptedtoenableconvenientandsmoothflowsformaterialandpower,andavoid
reverse;
Thearrangementineachfunctionalareashallbecompactlydesigned,andshallbewell
3
coordinatedwithadjacentfunctionalareas;
Theutilityfacilitiesmaybearrangedinprocessplantareaneartotheirconsumersormakeup
4
anareaoftheirown.
Ineachfunctionalarea,facilitiesthatarecloselyrelated,ofsimilarfunctionsorattributesshallbe
4.2.5
combinedandconcentrated:
Buildingswithsimilarfunctionsshouldbearrangedincombination;
1
Theutilityfacilitiesassociatedcloselywithprocessplantsmaybeconcentratedintogroups;
2
Theprocessplantsorfacilitiesthatgeneratetoxicgas,odorgasanddustshouldbe
3人人文库
concentrated;
Variouswarehousesshouldbecombinedintolargevolumeormultifloorwarehousesbasedon
4-
thepropertiesofthecargoesstored,andmechanizationofcargoloading/unloadingshouldbeimproved
tomakeeffectiveuseofthespacesofwarehouses;
Railways,loading/unloadingandwarehousefacilitiesshallbeconcentratedtosomeextent
5
basedontheirnaturesandfunctions,thusscallopzonescausedbyrailwayroutescouldbeavoidedor
minimized.
Generallayoutshallincorporatewithgradingplantoproperlyutilizethelandformsatproject
4.2.6
site,andshallbeinaccordancewiththefollowingrequirements:
·11·
Tocreateconditionsfavorabletoimplementgravityflowfortransportationofliquidmaterials
1
andhighplatformandlowcargomodeforsolidmaterials;
Theshapesofthebuildings(structures)shallbeproperlydesignedbasedonthelandforms.
2
Whenthereisasteepslope,longsidesoftheblocksandbuildings(structures)shouldbearrangedin
parallelwithtopographiccontour;
Thetankfarmforstoringflammable,toxicorcorrosivefluidsshallnotbearrangedinthe
3
terraceshigherthanprocessplants,plantwidecriticalfacilitiesandoccupiedbuildings.Ifithastobe
-
arrangedinsuchplacesduetoconstraints,measuresshallbetakentopreventtheleakedliquidfrom
spreadingincaseofemergency;
Thedrainagefacilitiesshallincorporatethelandformstobeproperlyarranged.Thedrainage
4
slopedirectionandtheoutfallshouldbeconsistentwiththetopographicslopedirectionandlowpoints.
Generallayoutshallincorporatewiththegeologicalconditionsatprojectsite,andshallbein
4.2.7
accordancewiththefollowingrequirements:
Theequipmentandbuildings(structures)thatimposelargeloadstotheirfoundationsorare
1
sensitivetosubgradesettlementshallbearrangedinareaswherethesoilishomogeneouslydistributed
andthesubsoilhaslargebearingcapacity;
Theliquefiedhydrocarbonstoragetanksandlargesizestoragetanksshallbearrangedinareas
2-
wherethesoilishomogeneouslydistributed;
Undergroundstructuresandbuildingswithbasementsshould专用belocatedinthefillingzone
3
wherethegroundwaterlevelislower,andfillingheightisfitfortheburieddepthofunderground
structures.
Fordesignofgenerallayout,thefacilitieswithlargepollutionshallbelocatedawayfromthe
4.2.8
facilitiessensitivetopollution.Theprocessplantsandfacilitiesthatmayleaktoxicandcorrosivegases,
andemitlargeamountsofsmoke,mistanddustshouldbearrangedattheupwindsideofwinddirection
withminimumfrequencythroughouttheyeartooccupiedbuildings.
Thefacilitiesgeneratingnoiseshouldbeconcentratedtosomeextent,andshallbelocatedfar
4.2.9
awayfromtheproductionmanagementfacilitiesandtheplacesrequiringquietenvironment.Noise
controlshallalsobeincompliancewiththecurrentnationalstandardCodeforDesignofNoiseControl
ofIndustrialEnterprisesGBJ87andthecurrentindustrialstandardDesignSpecificationforNoise
ControlinPetrochemicalIndustrySH/T3146.
Theproductionfacilitiesgeneratingvibrationshallbelocatedfarawayfromthebuildings
4.2.10
(structures)andfacilitieswithstringentvibrationpreventionrequirements.Thevibrationprevention
spacecontrolshall人人文库alsobeincompliancewiththecurrentnationalstandardCodeforDesignofGeneral
LayoutofIndustrialEnterprisesGB50187.
Thelayoutofbuildingsshallbedesignedbasedonthegeologicalconditionsandmeteorological
4.2.11
conditions,andthebuildingorientationshallbeproperlyselectedtoenabletheoccupiedbuildingsto
haveadequatelightingandnaturalventilation.
Thegenerallayoutshallenabletheblocksandbuildings(structures)tobeneatlyarranged.The
4.2.12
layoutofthebuildinggroupsshallbewellcoordinatedwiththespatiallandscape,andshallbefitforthe
environmentoutsidefence.
Thelandforfuturedevelopmentshallbeinaccordancewiththefollowingrequirements:
4.2.13
Theearlierandlaterstageofaprojectconstructedbyphasesshallbeproperlyplannedonan
1
·12·
overallbasis.Theearlierstageofprojectshallbearrangedcompactlyandshallbereasonablyintegrated
withthelaterstagesofproject;
Thelandreservedforlaterstagesofprojectshouldbearrangedoutsidepropertyline.Ifithasto
2
bearrangedinsidepropertylineorinsideblocks,reliablebasisshallbeprovided;
Whilethelandforfuturedevelopmentofprocessplantsisreserved,thelandrequiredforfuture
3
developmentofauxiliaryfacilities,utilities,warehousesandpipelinesshallalsobereserved;
Thetransportationroutesshallincorporatetheshorttermandlongtermplanning,andshallbe
4--
plannedinanintegratedwaywithstagedconstructionandproperreservingaccordingtocategoriesof
cargoesandtransportationvolumes;
Fortheplantconstructedonlybyonephase,theorientationoffuturedevelopmentshallbe
5
consideredbasedonthepossibilityoffuturedevelopment,localconstructionconditionsandtheurban
developmentplanning.
4.3ProcessPlantLayout
Layoutofprocessplantareashallbeinaccordancewiththefollowingrequirements:
4.3.1
Itshallenablesmoothflowandconvenientpipelineconnectionbasedontheprocessflow;
1
Theprocessplantsshallberelativelyconcentrated;
2
Itshallbecoordinatedwiththepowerfacilities,utilitiesandotheradjacentfacilities;
3
Itshallbefavorableforproductionmanagementandpersonnelsafety专用;
4
Itshallbeconvenientforconstruction,installationandmaintenance;
5
Theoutdoorequipment,facilitiesandbuildings(structures)thatarecloselyrelatedinprocess
6
shallbearrangedinonesameblockorinadjacentblocks.Ifgradingplanwithterraceisadopted,they
shouldbearrangedononesameterraceorontheadjacentterraces;
Theprocessplantsshouldbearrangedattheupwindsideofwinddirectionwithminimum
7
frequencythroughouttheyeartotheoccupiedbuildings;
Thelandreservedforfutureprocessplantsshouldbearrangedclosetotheborderofprocess
8
plantarea.
Theprocessplantsthatarestartedupandshutdownsimultaneouslyshouldbegroupedintoa
4.3.2
complexbasedonthehazardcategories,levelofpollution,thematerialtransportationmodesandtheir
processrelations.
Theprocessplantswithfugitiveemissionsofflammablegasesshouldbearrangedattheupwind
4.3.3
sideofwinddirectionwithminimumfrequencythroughouttheyeartofiredandsparkingsite.In
mountainousorhilly人人文库regions,theyshallnotbearrangedinareaswithpoornaturalventilation.
Theprocessplantsorfacilitieswithfugitiveemissionsoftoxicorcorrosivegasesanddustsshall
4.3.4
belocatedawayfromtheoccupiedbuildings,andshouldbearrangedattheupwindsideofwind
directionwithminimumfrequencythroughouttheyeartoothermainprocessequipmentareas.
Theinternallayoutofprocessplantsshallbeinaccordancewiththefollowingrequirements:
4.3.5
Thepiperacksandequipmentinsideprocessplantsshallbeconnectedsmoothlywithrelated
1-
piperacksandtransportationroutesinplantarea;
-
Theloading/unloadingandstoragefacilitiesforchemicalsandadditivesusedinproduction
2
shallbearrangedclosetotheborderofprocessplantsandshallbeconvenientfortransportationand
firefighting;
·13·
Thefiredfurnacesshouldbeconcentratedatonesideoftheprocessplants;
3
Largesizeequipmentareasshallbedividedintoseveralfirefightingzones,andtheareasofthe
4-
zonesshallmeettherequirementsofthecurrentnationalstandardCodeforDesignofFirePreventionof
PetrochemicalEnterprisesGB50160;
Theextentofexplosivehazardousareashallnotextendtotheroadsforproductshandlingand
5
railwayrunninglines.
Thelayoutofthestandalonecontrolrooms,fieldauxiliaryroomsandfieldoperatorroomsshall
4.3.6
beinaccordancewiththefollowingrequirements:
TheyshouldbearrangedintheplacethatisnotlowerthanClassAandClassBprocess
1
equipmentareasandtankfarms;
Theyshallbearrangedatonesideoftheprocessplantsandshallbelocatedoutsidethe
2
explosivehazardousarea;
Thelayoutofcontrolroomsshallavoidbeinginterferedbytheplaceswithhighlevelofnoise,
3
vibrationandelectromagneticinterference;
Thefieldoperatorroomsshouldbearrangedclosetotheborderoftheequipmentarea.
4
Layoutofthestoragetankswithinprocessplantsshallbeinaccordancewiththefollowing
4.3.7
requirements:
Itshallbeconvenientforoperationandmanagement;
1
Itshallmeettherequirementsoffirepreventionandantiexplosion专用;
2-
Storagetankswithinprocessplantsshouldbearrangedneartothefacilitiestheyserve,and
3
locatedintherelativelyindependentareasclosetotheborderofprocessplants;
Thetotalvolumeandthelayoutofstoragetankswithinprocessplantsshallmeetthe
4
requirementsofthecurrentnationalstandardCodeforDesignofFirePr
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