節點強度平面壓縮案例

StoneHoneycombReinforcedWallPanelSystem“SHPS”

Index

-Introduction

-StoneHoneycombReinforcedWallPanelSystem“SHPS”

-Whyusethe“SHPS”system?

-ManufacturingProcess

-Installationprocedure

-Keyissuestobeobserved

-Compliances

-OtherApplication

-JobReference

-Q&A

NaturalStoneHoneycombReinforcedPanel

TechnicalInfoProperties:

ReferenceStandard(GJB130.3-86)

(GJB130.5-86)

(ASTMC880-98)(ASTMC880-98)

ImpactStrength節點強度CompressStrength平面壓縮強度FlexuralStrengthindryconditionFlexuralStrengthinWetcondition

AcousticPerformance

=11.6N/cm

=1.69MPa

=11.47MPa

=12.23MPa

=23-48DB

NaturalStoneHoneycombReinforcedPanel

CompressiveStrength&ShearStrength

NormalAluminumCore

TechnicalInfo

AdhesiveStandard:JC887-2001

NaturalStoneHoneycombReinforcedPanel

StoneVeneer

Whyusethe“SHPS”system?

Problemsmaybefoundintraditionalinstallationpiecebypiecein-situinstallationMethod:

-UnevenFlatness,stepjoints

-Mis-alignments

-PoorRigidity

-Potentialin-situpolishing&grouting

-LongInstallationProcess

-Inconvenientforothertrades

-timeconsuming

-Lesscosteffective

-Morerepairandmaintenance

Whyusethe“SHPS”system?

Advantagesforusingthe“SHPS”system:

-Environment-Lessgarbage

-PhysicalProperties-stronger

-BetterQuality

-Easiertoinstall

-LowerCost

-Others

Whyusethe“SHPS”system?

Environment:

-

-

-

-

-

Lessstonematerial,e.g.RockUsageless50~70%Eliminatecementsandgrout

Recyclablepanelbacking,

Eliminatemostnoisepollutiononsite,Eliminatemostconstructiongarbage,

e.g.LessgarbagewillbegeneratedinmaintenanceworkEnhance“easydismantling“&recycleAluminummaterialinfuturerefurbishment

LightMaterial->ReduceBuildingWeight

-

-

82%Saving

“SHPS”System(AluminumHoneycomb)

TraditionalMethodCementandSand(Thickness:~50mm)

Weight

22Kg/M2

126Kg/M2

Whyusethe“SHPS”system?

PhysicalProperties:

“SHPS”System

TraditionalMethod

Strength

Stronger

Weaker

Flexibility

Better

Poor

Stability

Better

Poor

Rigidity

Higher

Lower

SoundInsulation

Better

Poor

Whyusethe“SHPS”system?

better

Stronger

Whyusethe“SHPS”system?

QualityControl

“SHPS”System

TraditionalMethod

Flatness

Even

Uneven

Joint

Monolithic

Step

Alignments

Straight

Crook

Polishingfinishes

Excellent

Poor

Grouting

Excellent

Poor

Whyusethe“SHPS”system?

Alignmentstraight

Nostepjoint

Whyusethe“SHPS”system?

Polishingfinishesexcellent

Groutingexcellent

Whyusethe“SHPS”system?

ConstructionConvenience

“SHPS”System

TraditionalMethod

InstallationProcess

Simply

MoreComplicated

ConstructionPeriod

Short

Long

RepairsandMaintains

Easy;Fast;lessbuildingmaterialgarbage

Difficult;Slow;Polluted;

Onsiteco-ordinationworks

Less

More

Whyusethe“SHPS”system?

Step-1

Step-2

A

Step-3

Step-4

Whyusethe“SHPS”system?

Step-5

Step-6

Step-7

Step–8

Whyusethe“SHPS”system?

Cost

“SHPS”System

TraditionalMethod

Stone

50~70%Less

Nosavings

OnSiteLabours

Less

High

Logistic

LightMaterial

HeavyMaterial

Storage

Lessspace

MoreSpace

RepairandMaintenanceCost

Low

High

CleaningCost

(CleaningGarbageafterinstallation)

Low

High

Whyusethe“SHPS”system?

step-1

step-2

B

Step-3

Step-4

Whyusethe“SHPS”system?

Pre-lay

Whyusethe“SHPS”system?

Pre-lay

Whyusethe“SHPS”system?

Others:

-

Enhancecomplicatedorcurvedsurfaceapplication

-

Preventstaining

-

Lesstotalthickness,facilitiesmoreusablefloorarea

“SHPS”ProjectProcess

Start

SimplifiedProcedure

Elaboration

Elaboration

ManufacturingProcess

Thefactory

LaiFung(Dongguan)PrefabricatedMarbleCo,Ltd

ManufacturingProcess

StoneSlab

SimplifiedManufacturingProcess:

Alum.HONEYCOMB

Panel

Adhesive

ManufacturingProcess

I.Q.C.forthefollowings:

Veinandcolorrange(checkagainstsample)

Absentangles,rupture,scarandblister.

Certifyincomingslabqualitywithapprovallabel.

Photographforrecords.

ManufacturingProcess

Rawmaterial(Stone)

ManufacturingProcess

RawmaterialqualityandcolourChecking

ManufacturingProcess

Q.C.forthefollowings:

MachinecalibrationwillbecarriedoutbeforestoneSlab

tobe

Orientationindicators

willbemarkedonthe

is

in

-PhotooffinalorientationaccordingtodesignelevationswillbesubmittoClientsforreviewandapproval

ManufacturingProcess

StoneslabcuttingProcess

ManufacturingProcess

Stoneslabpre-layprocess

ManufacturingProcess

Lamination–Marbleadheretoaluminumhoneycombpanel(12hours)

ManufacturingProcess

Q.C.forthefollowings:

Inspectionwillbecarriedoutduringthelaminationprocessinginordertoensuregoodbonding.

Toensurethestoneislayincorrectorderbyqualifiedinspector.

-

ManufacturingProcess

ColdpressingProcess

ManufacturingProcess

Q.C.forthefollowings:

OrientationindicatorsandnumbersmarkedonthebackofeachpanelwillbecheckedbeforecoldpressingprocessEnsure7kg/cm2pressureofcoldpressingaremeetto1hourafterthelaminationprocess.

-

-

ManufacturingProcess

BreakingProcess

ManufacturingProcess

I.Q.C.forthefollowings:

-

MachinecalibrationmustbecarriedoutbeforebreakingProcess.

Thicknesscalibrationprocesswillbecarriedouttomakesurethesemifinishesproducttomeettherequirements

-

ThicknesscalibrationProcess

ManufacturingProcess

Polishing

ManufacturingProcess

Makegoodprocess:

Allholes(ifany)willbefilledwithstonepowder.Coloredadhesive(ifnecessary)willbeapplied.

Surfaceofstoneshouldhavenocrack.

-

-

-

ManufacturingProcess

CuttoFinalSize&Sealertreatmentprocess

Cuttofinalsizeforproductioninaccordancetocutsheets.

Inspectionshouldbecarriedoutforanydefectsafterthisprocess.

Sealerwillbeappliedtothesurfacefortesting.

ManufacturingProcess

Labeling

Prefabpanelfinalpre-lay

ManufacturingProcess

Q.C.forthefollowings:

-Patternanddirection

Orientationindicatorsandnumberings

Checkingagainstcut-sheets

-

-

ManufacturingProcess

Protection-Protectivefilm,Foam,PolyethyleneSheetandKraft

ManufacturingProcess

illustrationdrawingsAttached

Location,

and

Packingbeforedelivery

Installation

Installationprocedure

一、地台完成后做防水

二：地台完成后执补

Installationprocedure

三：安装墙身板

四：安装预留方通

Installationprocedure

五：方通安装完成

六：安装所有预留件

Installationprocedure

七：安装码仔后执补防水

八：开始做防水膜

Installationprocedure

九：所有铝角、铝通、预留件做防水

十：二次防水

Installationprocedure

十一：执补防水

十二：泥水保护层

Installationprocedure

十三：安装铝底廊

十四、安装铝架（厂）

Installationprocedure

十五、复合板后加铝角（厂）

十六、加防水条（厂）

Installationprocedure

十七、复合板后加码片（厂）

十八、安装第一件墙身板

Installationprocedure

十九、墙身碰口打胶

二十、安装第二件墙身板

Installationprocedure

二十一、安装第三件墙身板

二十二、安装第四件墙身板

Installationprocedure

二十三、墙身复合板试水

InstallationIllustration

Vertical

InstallationIllustration

Horizontal

Separatedintotwopieces

InstallationIllustration

InstallationIllustration

Installationprocedure

Installationprocedure

Installationprocedure

InstallationIllustration

Keyissuestobeobserved

ToensureaccuratepositioningofMEPoutletconnections,MEPcontractorshouldinstalltemplatestocontroltheopenningpositions.

-

ClosecoordinationworkwithMEPcontractorsforprecisepositionofpredrilledholesonthepanel.

-

Allowablemaximumpanelis1220mmX3000mmduetologisticconstraintssuchaslift,dooropeningandcorridorspace.

-

Compliances

CompoundAdhesive:JC877-2001

AluminumHoneycombPanel:ChinaNationalStandard

BS4022:1970(ImpactStrengthTestofStonesAluminumComposite)

ASTMC880-98(FlexuralStrengthofNaturalBuildingStone)

QA/QCPlanbasedonISO9002

OtherApplication

Vanity

Vanity

Vanity

TVStand

Etc…….

Vanity

JobReference

Curveshowerbooth

JobReference

cityofdream-macau

oasisshowerroomphase1

oasisshowerroomphase2

JobReference

GalaxyHotel(Macau)–45,000m2,2010-2012

galaxyhotel-macau

okurahotel-macau

okurahotel5bay-macau

JobReference

Galaxycasino(Macau)–15,000m2,