TTI供应商工程品质审核报告(橡胶混炼与成型)

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SupplierTechnicalCapabilityAuditReport(RubberMixing&Molding)

供应商工程品质审核报告(橡胶混炼与成型)",,,,,,

,Suppliername供应商名称:,,,,ReportNo.編號:,,

SupplierAuditChecklist,,,,,,,

,,,,,,,,

"Technology/EngineeringQualityAbility

技术/工程品质能力",,"MaxPossible:

实际总分",90,,"ActualScore

实际得分",0,

"Section1:

R&Dability

技术开发管理能力",,"Section1

MaxPossible:

实际总分",24,,"Section1

ActualScore:

实际得分",0,

,,,,,,,,

序号Item,评审内容ReviewContents,"审核记录

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"R&Dtrialrecord(includingappearance,measurement,functionforproducts,curingproperties,mechanicalpropertiesformaterial,etc.)

样品做全面试验（包括产品外观、尺寸、功能检测，材料硫化特性、物理机械性能等测试）并有试验记录和不合格改善环节",,,,,5,

2*,"Rapidrespondandsupporttocustomers'requirementinNPD&QAprojects,suchassamplecallandtest.

对TTI的NPD和品质分析项目迅速响应并支持，并提供样品及样品分析检测。",,,,,5,

3*,"Makechangewithcustomers'informorconfirmation.

技术资料或设计变更均在获得客户通知或者确认同意后方可变更，并存档记录.",,,,,5,

4,"Researchteam:Thepercentageofresearchershouldbemorethan5%,andwithstrongprofessionalacademicbackground.研究人员佔公司人员的比例>5%，並具有深厚的专业技术背景.",,,,,3,

5,R&Dlevel:Supplierhasenoughsoftwareandequipmentwithhighqualityandgoodrunningsituationforresearch.Researchabilityisatleadinglevelinrubberindustry.有精良的开发软件、开发设备，并处于良好的运行状态；开发能力处于行业领先水品并能促进产品的发展,,,,,3,

6,"Documentonnewpartsdevelopment,clarifyitsusecondition,function,materialrequirementandprocessingabiltiy,inspecitonmethods,schedule,etc.样品开发需求进行评审，含产品功能要求、应用环境要求、材料性能指标、工艺特性要求及特殊要求等，并保存相关技术文档",,,,,3,

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"Section2:

Materialcontrolability

材料控制能力",,"Section2

MaxPossible:

实际总分",19,,"Section2

ActualScore:

实际得分",0,

,,,,,,,,

序号Item,评审內容ReviewContents,"审核记录

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"IQCdocumentwithclearinspectionkeypointandcriteriaspecificationforeachmaterials.Setexemptionmateriallistorstandard?

有IQC流程及工作指引和AQL值确定的标准，有规定产品的检测要点及判定标准：配合剂应包含外观及活性，生胶材料或混炼胶必须包含物理机械性能测试，有免检供应商名单或免检物料清单，明确免检的标准",,,,,5,

2*,EnoughIQCinspectionequipmentwithgoodqualityandeffectivecertification.OperationandmaintenancespecificationforinspectionequipmentIQC检验设备齐全/有足够的数量且达到标准精度；检验设备有定期调校记录并处于有效期，每台设备有操作及保养指导书,,,,,5,

3,"IQCrecordfollowesthespecificationforAQL.

有每次的IQC记录且AQL符合目标值",,,,,3,

4,Dispositionprocessofnonconformingmaterials.Statisticalanalysisonqualifiedrateofincomematerials.对检验判定为不良的来料根据程序反馈供应商，并获取改善措施或报告，定期对来料合格率进行统计分析,,,,,3,

5,"Reasonablestorageenvironmentandperiodformaterials.Dispositionprocessofmaterialoutofstorageperiod.

存储环境符合原材料的要求，并根据该存储环境确定各原材料的存储期限，明确超出材料存储期限的处理方式",,,,,3,

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"Section3:

In-processcontrol

过程控制",,"Section3

MaxPossible:

实际总分",33,,"Section3

ActualScore:

实际得分",0,

,,,,,,,,

序号Item,评审內容ReviewContents,"审核记录

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"SPMPdocumentwithreasonableandclearkeycontrolpointforeveryprocess?

产品均有SPMP文件，且各个工序的控制要点合理清晰.",,,,,5,

2*,"Recordsaccordingtooperationspecificationforweighing,includingmaterialtypeandweightcontrol.产品的配料工序有指导文件，并包含物料品种/重量准确性控制方法，称量有实际操作记录并可追溯",,,,,5,

3*,"Operationspecificationandrecordsforcuringmoldingprocess,includingkeyparameter,suchastemperature,timeperiod,pressure,etc.产品的硫化工序有指导文件，定义关键工艺参数（温度、时间、压力等），并对关键参数有记录",,,,,5,

4,"Operationspecificationcontainingkeyparameterforprocessforeachprocess.Workersobeythespecification每个工作岗位都有详细的作业指导书，明确各個工序的关键工艺参数,，严格按照作业指导书操作",,,,,3,

5,"Operationspecificationandrecordsformixingprocess,includingkeyparameter,suchasfeedingorder,mixingtimeperiod,dischargetemperature,etc.

产品的混炼工序有独立的指导书，定义关键工艺参数，并对关键参数有记录：加料顺序、混炼时间、下料温度等",,,,,3,

6,"Enoughmanufacturingmachinewithgoodqualityandgoodoperationsituation.Suchasweighingequipment,banbury&openingmixer,pre-formmachine,curingmachine,post-treatingmachine,etc.生产设备齐全，设备运行状态良好且有调校记录，机器上帖有机器检验合格卡（称量仪器、密炼机、开炼机、预成型机、硫化机、修边设备等",,,,,3,

7,"Setlimitsofauthorityforchangingprocessparameterwithcontrolmethod

各个岗位的工艺变更设定变更权限，并有明确控制方法",,,,,3,

8,"Acceptableworkshopenvironmentwithreasonableregionalismandclearmark,withoutcross-contamination.车间环境达到行业水平，不存在交叉污染且布局合理，每个工位区域划分有标识，包括上料区、操作区、合格品区、不合格品区有明确标识",,,,,3,

9,"Productstracedbybarcodesystem.

产品到市场上后有可追溯性，有条码系统",,,,,3,

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"Section4:

Inspectionability

检测能力",,"Section4

MaxPossible:

实际总分",14,,"Section4

ActualScore:

实际得分",0,

,,,,,,,,

"序号

Item",评审內容ReviewContents,"审核记录

EvidenceorRecords",,,,"Max

Possible","Actual

Score"

1*,"Recordforfirstiteminspectionwithhardness,appearanceandcriticalmeasurement,etc.硫化工序有首件检查制度和记录。建议检测项目：硬度、外观、关键尺寸及功能相关特性等",,,,,3,

2,"On-siteinspectionrecordswithkeyparameterforeachproduct.

有定期巡检制度，检测相关项目并记录，或产品全检模式，建议含外观及关键尺寸）",,,,,3,

3,"Out-goinginspectionrecordandreportwithkeytestitemforeachbatchout-goingproduct.

出库产品均有出库检验标准，明确定义关键项目，执行检验并记录，形成出库检验报告",,,,,3,

4,"Inspectionspecificationforeachproductwithreasonablekeyitems,inspectionrateandacceptancecriteria.Key