供应商体系审核表SUGA中英文版+自评回复模板OK

1.QualitySystem,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

1.1,"Hasthesupplierestablished,documented,implementedandmaintainedthequalitymanagementsystemcontinualeffectiveness?

供应商是否建立,记录,执行,并维护质量管理体系持续有效?",,2017年获取ISO9001：2015认证证书，并持续保持有效,,0.5,,

1.2,"Doesthesuppliermaintaintheintegrityofqualitymanagementsystemwhateveritsplanningandchanging?

供应商是否在对其质量管理体系策划或更改时，保持其体系的完整?",,按照ISO9001：2015的要求，对质量管理体系进行策划，保证体系的完整性，符合标准要求,,0.5,,

1.3,"Doesthesupplier'stopmanagementpromisetomeetcustomeraswellasstatutoryandregulatoryrequirements?

供应商最高管理者是否承诺其组织致力于满足顾客和法律法规要求？",,"质量环境方针：群策群力、品质至上；精益求精、客户满意

环境方针：

遵守环保法令；预防环保事故发生；持续改善环境，满足社会及客户需求",,0.5,,

1.4,"Isaqualitymanualestablished?

是否建立质量手册？",,质量手册,,0.5,,

1.5,"Doesthequalitymanualincludethedocumentedproceduresestablishedforthequalitymanagementsystemorreferencetothem?

品质手册是否包含了质量管理体系所建立的程序文件或对其引用？",,质量手册,,0.5,,

1.6,"Doesthequalitymanualincludeadescriptionoftheinteractionamongtheprocessesofthequalitymanagementsystem?

品质手册是否包含了质量管理体系过程之间的相互作用的表述？",,质量手册,,0.5,,

1.7,"Doestheestablishmentandreviewofqualityobjectivesarequalitypolicyoriented?

公司质量目标评审与制定是否以品质政策为方向？",,管理评审、质量方针、质量目标,,0.5,,

1.8,"Doesthequalitymanualdefinethequalitypolicyofthecompany?

质量手册是否定义了公司的品质政策？",,质量手册有品质方针,,0.5,,

1.9,"Doesthequalitypolicyincludeacommitmenttocomplywithrequirementsandcontinuallyimprovetheeffectivenessofthequalitymanagementsystem?

品质政策是否包含了对满足要求和持续改进质量管理体系有效性的承诺？",,有质量手册和程序文件,,0.5,,

1.10,"Isthequalitypolicycommunicatedandunderstoodwithintheorganizationandreviewedforcontinuingsuitability?

品质政策是否为整个组织内部所知晓并得到沟通和理解并在持续适宜性方面得到评审？",,质量方针、质量目标、管理评审,,0.5,,

1.11,"Hasthesupplierdefineditsmeasurablequalityobjectivesatrelevantfunctionsandlevelswithintheorganization?

供应商是否在组织的各相关职能和层次上定义了其相应的可量化的品质目标？",,质量目标,,0.5,,

1.12,"Arethequalityobjectivesandactionplansdistributedandunderstoodwithineachfunctionalteam?

公司员工是否了解部门内的品质目标和执行计划?",,质量目标统计,,0.5,,

1.13,"Arethequalityobjectivescompliancewiththerequirementsforproductandcontinuousimprovementfortheireffectivenessandsuitability?

品质目标是否满足产品要求所需要的内容并持续改进以体现其有效性和适宜性？",,质量目标统计,,0.5,,

1.14,"DoesthesupplierimplementtheeffectiveactionplanaccrondingtoSuga'srequirementsorcomplainswiththeaimofehancingthecustomerstatisfaction?

供应商是否以增强顾客满意为目标,将信佳的要求或抱怨转换为自身的行动计划并予以有效达成?",,是,,0.5,,

1.15,"Doesthesupplierdeterminethemethodsforobtainingandusingtheinformationrelatingtocustomersatisfactionandimplementit?

供应商是否定义了量测顾客满意度的方式并获得相关的信息?",,《顾客满意度管理程序》规定量测满意度的方式,,0.5,,

1.16,"Hasthesupplierclearlydefinedtheresponsibility,authority,andinterrelationwithintheorgnization?

供应商是否清楚定义了其组织内之职责、权限及其相互关系?",,综合管理体系组织机构图、质量、环境管理体系过程职能分配表,,0.5,,

1.17,"Hasthesupplierestablishedtheappropriateandeffectivecommunicationprocesseswithintheorganization？

供应商是否在组织内建立了适当并有效的沟通过程?",,信息交流与沟通管理程序,,0.5,,

1.18,"Hasthesupplierappointedamanagementrepresentativewhohasresponsibilityandauthorityforensuringthataqualitymanagementsystemhasbeenimplementedandmaintained?

供应商是否指定了一个可以保证质量管理体系可被执行和维护的管理代表并授予其相应的责任和权利？",,管理者代表授权书,,0.5,,

1.19,"DoesthesupplierfocusoncustomerandeffectivelycommunicatewithSugatodetermineitsrequirementsorcomplaints?

供应商是否以顾客为中心,主动与信佳进行有效沟通以了解顾客的要求或抱怨?",,是,,0.5,,

1.20,"Hasthesupplierconductedmanagementreviewsforthesuitability,adequacyandeffectivenessofthequalitymanagementsystematappropriateintervalsandmaintainedtherecords?

供应商是否在一个适合的时间间隔评审质量管理体系并记录，以确保其持续的适宜性、充分性和有效性？",,内部审核、管理评审记录,,0.5,,

1.21,"Doesthemanagementreviewincludetheverificationofachievementofqualityobjectivesandcustomerfeedback?

管理评审是否包含了品质目标的达成状况和顾客的反馈?",,管理评审记录,,0.5,,

1.22,"Doesthemanagementreviewincludetheresultsoftheaudits,processperformanceandproductconformity?

管理评审是否包含了稽核的结果,过程的表现和产品的一致?",,管理评审记录,,0.5,,

1.23,"Doesthemanagementreviewincludethestatusofpreventiveandcorrectiveactionsandfollow-upactionsfrompreviousmanagementreviews?

管理评审是否包含了预防和改善对策的状况和上次管理评审的后续对策?",,管理评审记录,,0.5,,

1.24,"Doesthemanagementreviewincludetherecommendationsforimprovementofqualitymanagementsystemandproductrelatedtocustomerrequirements?

管理评审是否包含了对质量管理体系和与顾客要求有关的产品改善的建议?",,管理评审记录,,0.5,,

1.25,"Hasthesupplierprovidedadequatehumanresourcestoimplementandmaintainthequalitymanagementsystemcontinualeffectiveness?

供应商是否提供了足够的人力资源以实施、维护质量管理体系持续有效?",,组织架构图、岗位职责,,0.5,,

1.26,"Hasthesupplierprovidedadequateinfrastucturessuchasworkspace,processequipmentandtransporttoachieveconformityofproductrequirments?

供应商是否提供了足够的基础设施(比如:工作空间,过程设备,运输)以达成符合产品的要求?",,有提供,,0.5,,

1.27,"Hasthesupplierprovidedadequateworkenvironmentaltoachieveconformityofproductrequirments?

供应商是否提供了足够工作环境以达成符合产品的要求?",,有提供,,0.5,,

1.28,"DoesthesupplieranalyzethematerialsregularlywiththeChemicalsubstancesanalysisequipmentssuchasXRFandICP?贵公司是否使用化学物质分析设备（XRF,ICP等）进行定期分析？分析的材料种类和频率？查看相关记录。",,XRF测量仪、每批抽取2PCS测试，测试记录,,0.5,,

1.29,"ArealloftheproductsofsupplierfactoryareRohscompliant?Ifnot,howtomanagetheRohs&Non-Rohsprocesses?Andhowtoprove?

公司生产的产品是否全部为ROHS产品？若不是，ROHS&NON-ROHS制程如何管理？如何证明？",,全部为ROHS产品,,0.5,,

1.30,"DothecustomershaveReachrequirements?Andaretheserequirementscommunicatedandimplementedthroughcompany?

客户是否有REACH要求并在公司内部传达和执行？",,化学物质含量管理一览表,,0.5,,

,,,TotalPoints:,,15,0,

2.Contract&OrderReview,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

2.1,"Isthecontractreviewprocedureestablishedtodetermineandreviewtherequirmentsrelatedtotheproduct?

供应商是否建立合约评审程序来决定和审查产品相关的要求？",,订单评审管理程序,,0.5,,

2.2,"Doesthesupllierhaveaplantodeterminetherequirmentsspecifiedbythecustomer,includingtherequirmentsfordeliveryandpost-deliveryactivities?

供应商是否有方案来确定顾客规定的要求，包括对交付及交付后活动的要求?",,订单评审管理程序,,0.5,,

2.3,"Doesthesupllierhaveaplantodeterminetherequirmentsnotstatedbythecustomerbutnecessaryforspecifiedorintendeduse?(e.g.maximumassemblytempertureandtimeoflead-freecompoments)

供应商是否有方案来确定顾客虽然没有规定，但规定的用途或已知的预期用途所必需的要求?(例如：无铅零件的最高允许温度和最大允许时间)",,订单评审管理程序,,0.5,,

2.4,"Doesthesupllierhaveaplantodeterminethestatutoryandregulatoryrequirementsrelatedtoproductandanyadditionalrequirementsdeterminedbytheorganization?(e.g.RoHS)

供应商是否有方案来确定与产品有关的法律法规要求和组织确定的任何附加要求?(例如：RoHS)",,订单评审管理程序,,0.4,,

2.5,"Doesthesupllierconductthecontactreviewfortherequirementsrelatedtotheproducttoensurethatcustomerandcontractrequirementsarefullyunderstoodandadequatelydefinedanddocumented?

供应商是否组织审查与产品有关的要求并确保顾客和合约的需求被完全的理解并被合适的定义和文件化?",,订单评审管理程序,,0.5,,

2.6,"Doesthesupplierconfirmthecustomerrequirementsbeforeacceptanceifthecustomerprovidesnodocumentedstatementofrequirement?

如果顾客提供非文件化的要求时，供应商是否会在接收顾客要求前予以确认?",,本公司通知邮件等书面方式到客户，要求确认后再作本公司内部评审确认。,,0.5,,

2.7,"Isthecustomer'sdrawingsreviewedandconvertedtotheinternalformat?

客户的图纸有无经过评审并转化为自己的图纸？",,有评审转化内部文件发行或外来文件受控发行。,,0.5,,

2.8,"Doesthecontractreviewbeconductedtoresolvethecontractororderrequirementsdifferingfromthoseintender,speciallytheconflictsbetweenspecifications,drawings,andcontractrequirements?

合约审查是否用已解决与以前表述不一致的合约或订单的要求,尤其是标准,图面与合同要求不一致?",,订单评审记录,,0.5,,

2.9,"Hasthecontractreviewbeenconductedpriortothesupplier’scommitmenttosupplyaproducttothecustomer(e.g.submissionoftenders,acceptanceofcontractsororders,acceptanceofchangestocontractsororders)?

合约审查是否在供应商向顾客作出提供产品的承诺（如：提交标书、接受合同或订单、接收合同或订单的变更）之前完成?",,《订单评审管理程序》订单评审记录,,0.5,,

2.10,"Aretheresultsofthecontractreviewandactionsarisingfromthereviewrecordedandmaintained?

合约审查结果及审查所引发的措施是否予以记录并加以保持?",,订单评审记录,,0.5,,

2.11,"Doesthesupplierhaveaplantomeetthecontractualrequirementsrelatedtotheproduct?

供应商是否有计划来达到产品合约的需求?",,都能达到产品合约的要求,,0.5,,

2.12,"Doesthesupplierhaveaplantomeettherequirementsofquality,suchasSTS（shiptostock）,continousimprovementplan,rampplan?

供应商是否有计划来达到免检,持续改善,rampplan等品质方面的要求?",,暂无,,0,,

2.13,"Doesthesupplierhaveaplantomeettherequirementsoflogistic,suchasJIT,localmanufactoryandservicesupportplan?

供应商是否有计划来达到准时生产,本地化工厂与服务支持计划等物流方面的要求?",,生产排期,,0.5,,

2.14,"Whatcontentshallbereviewedfortheorder?Howtohandleifitcannotmeetthecustomerrequirements?

订单评审哪些内容？不能满足客户要求时如何处理？",,订单评审记录，不能满足客户要求时与客户进行协商处理,,0.4,,

2.15,"Doesthesupplierhaveaplantomeettherequirementsofcapabilty,suchascapabiltyupsizeplanandcontaingencyplantofulfillcustomerdemand?

供应商是否有计划来达到比如产能提升,紧急计划方面的产能要求?",,有产能提升计划,,0.5,,

2.16,"Aretherelevantrecordsduringorderreviewsaved?

订单评审后的相关记录是否保存？",,订单评审记录,,0.5,,

,,,TotalPoints:,,7.3,0,

3.DesignControl/NewProducts,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

3.1,"DoNewProductdevelopmentproceduresandaspecificsetofdesignrulesexistandaretheyfollowedinthedesignprocess?

是否有《新产品开发程序》以及一套特定的设计规则？在设计过程中是否有遵循这些规则？",,《新产品开发管理程序》,,0.5,,

3.2,"Isthereaplanforeachdesignthatidentifiesresponsibilityforeachdesignanddevelopmentactivity?

是否制定计划对每个设计开发活动定义职责范围？",,产品工艺开发计划进度表,,0.4,,

3.3,Wouldthesupplieraskforcustomer'spermissionbeforeimplementsomechanges?Pleasepresentevidence.发生变更时，是否先知会客户并得到客户确认批准后才实施？请出示相关文件或记录。,,工程变更管理程序、工程变更记录,,0.4,,

3.4,"Dotheseplansidentifythespecificinterfacesbetweendifferentorganisationsandthetechnologicalinformationthatmustbedocumented,transmittedandreviewedbyeachgroupforintegrationintotheoveralldesignoftheproduct?

这些计划是否定义了组织之间的特定接口以及必需被各部门记录，传输和评审的有关产品整体设计的技术信息？",,工艺开发计划有说明在适当的时机进行确认、评审和输出的文件。,,0.4,,

3.5,"Havedesignrequirementinputsbeenidentified,documentedandreviewed?

设计要求输入是否已经被识别，记录和评审？",,有产品立项书,,0.4,,

3.6,"AreProductDesignReviewsregularlyheldwhicharetimely,andeffective?

产品设计评审是否周期性的进行并且及时有效？",,依计划进度表进行,,0.4,,

3.7,"Isthereaprocessormethodforqualifyingproductstorequirements(tests,reports)?

是否有过程或方法证明产品符合要求（如测试，报告等)？",,检验记录和测试报告,,0.5,,

3.8,"Isthereaspecification,underformalrevisioncontrol,thatdescribestheperformancerequirementsforeachproductsupplied?

在正式的变更时，是否有一个规格书来描述每个产品的性能要求？",,ECR/ECN工程变更申请/通知书,,0.4,,

3.9,"Doyouhaveonlyonedesignfileformatusedforcommunication?

是否使用唯一的设计文件格式来进行沟通？",,是,,0.3,,

3.10,"Aretheregoals,targetsandpredictionstudiesforReliability,andareFMEA'spreparedtoshowDesign,ManufacturingandSupplierweaknesses?

是否有进行可靠性及失效模式及后果分析相关的目标，预测研究以发现设计，生产及供应商方面的缺陷？",,FMEA记录,,0.3,,

3.11,"Isthereadequatefieldtestingperformedaheadofproduction?

在生产之前是否进行充分的实地测试?",,测试报告,,0.4,,

3.12,"Aretherefocuspersonsforprojectmanagement?Dothesepersonshavetherequiredskills?(language,technicalknowledge,etc.)

是否有专职项目管理人员？是否有能力？（语言，技术知识等）",,有具备能力的项目管理人员,,0.4,,

3.13,"Doesareleaseprocedureexistfornewproducts,moulds,dies,machinesandtools?

对于新产品、模块、模具、设备及工具是否有发行文件？",,WI、生产总工艺、工序卡,,0.5,,

3.14,"Arecriticalcharacteristicsunderstoodandclassifiedforcontinuousprocesscontrol,monitoringandimprovement?

关键特性是否得到理解并根据持续制程控制、监控以及改善进行分类？",,检验、测试记录,,0.4,,

3.15,"Arecapabilitystudiesapplicable?AretheredocumentedCPK'sduringnewproductintroduction?

是否进行了能力分析？在新产品导入阶段是否记录了CPK？",,有使用SPC统计工具进行能力分析,,0.4,,

3.16,"DoesadetailedProcessManagementPlanexistandisitupdatedwithwell-identifiedprocesscontrolstepsandcriticalparameters?

是否有清晰详细的过程管理计划，而否随着每个精确定义的过程控制步骤和关键参数来进行更新？",,PFMEA计划表，MCP,,0.4,,

3.17,"Arerealintroductiondatesofchangesrecordedandarethesechangestraceable?

确切的导入时间是否有对记录，这些变更是否可追溯？",,新项目导入进度管控表,,0.5,,

3.18,"Doyouhaveaformalprocesstointroduceengineeringchange/designchangeinproductionandkeeptrackonallthesechanges?

在生产中是否有一个正式的流程来引入工程变更/设计变更并对这些变更进行追溯？",,产品流程图,,0.4,,

,,,TotalPoints:,,7.4,0,

4.ProdPlan&Purchasing,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

4.1,"

AreSupplierDevelopmentandSelectionProcedureestablished？

是否建立了《供应商开发和选择程序》？

",,供应商管理程序,,0.5,,

4.2,"Doesthesupplierconsiderthespecialrequirementsforsomeindustrysuchasthecapabilitytodevelopanewmodule?

下级供应商开发时是否考虑了某些行业的特殊要求？如塑胶、五金厂是否有开模的能力？",,有考虑，根据《供应商管理程序》,,0.5,,

4.3,"Havesomeindustries'specialrequirementsbeentakenintoconsiderationduringsub-supplierdevelopment?Suchaswhetherthepackagingfactoryhasenoughstoragearea?Aretheenvironmentsuitable?

下级供应商开发时是否考虑了某些行业的特殊要求？如包材厂是否有足够的仓储区域？环境是否适合？",,有考虑，根据《供应商管理程序》,,0.5,,

4.4,"Isthereacontrolledlistofqualifiedpartsandapprovedsuppliers?

是否有合格零部件以及合格供应商的管控清单？",,合格供应商一览表,,0.5,,

4.5,"DoyouonlyhaveoneManufacturerforonetypeofmaterialontheAVL?

在合格供应商清单上同类物料是否只有一个生产商？",,主要物料有3到5个供应商,,0.4,,

4.6,"HavethespecialrequirementsofSugabeentransmittedtosub-suppliers,suchasregulationrequirements,safetyrequirements,andperformancerequirements?Howtotransmit?

是否将SUGA的特别要求传达给下级供应商并要求其配合？如法律法规要求，安规要求？性能要求等？如何传递？",,贵公司有相关的特别要求时，本公司及时传达到下级供应商。《采购管理程序》和《有害物质管理程序》,,0.4,,

4.7,"ArePurchaseOrdersidentifiabletoaspecificrevisionofapplicablespecificationsanddrawings,regulatoryrequirements,shelflife,labellingandpackaging,preservationandshippingrequirements?

在采购订单上是否定义特定版本的适用规格书、图纸、法规要求、物料保存期、标签以及包装、保存以及运输要求？",,采购订单有相关要求,,0.4,,

4.8,"ArethequailityrequirementssuchasROHSrequirement,Non-Rohs,REACHandsafetyregulationidentifiedinpurchaseorder?

在采购订单上是否明确了物料的品质要求如ROHS，NON-ROHS，REACH要求及安规要求？",,有明确，采购单,,0.5,,

4.9,"Aretheresomespecialrequirementsforthematerialssuppliedbysub-suppliers?Suchasmaterialqualityormatchingrequirements?(plastics,metalsandpackagemeterials)

对下级供应商提供的原材料是否有特别要求？如材质，配比要求等？（塑胶、五金和包材）",,有材质的型号材质要求，例如：硅胶原料的硬度。,,0.5,,

4.10,Doesthesupplierhavesub-supplierauditchecklistanddefinethecriterion?Isthereasub-supplierauditchecklist?Pleasepresentevidence.贵司是否建立次级供应商检查清单并明确检查结果的判定标准？是否建立供应商审查计划？请出示相关记录。,,有，供应商审核记录,,0.5,,

4.11,"HastheseniormanagementinstitutedapartnershipprogramwithitskeysupplierswithCostReductionsasamajorfocus?

高级管理层是否就降低成本问题与核心供应商制定合作项目？",,是的,,0.4,,

4.12,"Doesthedocumentcontrolsystemassuresuppliershavethecorrectdocumentation?

文件控制体系是否能确保供应商有适当的文件?",,有《供应商管理程序》,,0.5,,

4.13,"Isthereaprofessional,timelyandeffectivesupplierfailureanalysisandcorrectiveactioncapability?

是否进行专业且及时有效的供应商失效分析及纠正措施能力分析？",,有：品质8D报告，供应商审核报告。,,0.4,,

4.14,"DobuyerssetthecomponentLead-times&haveauthoritytochangethem?

采购是否设置了零件交货期且有权力对其进行变更？",,采购单,,0.5,,

4.15,"Doyoupublishsupplierdeliveryperformance?

是否公布了供应商的交货执行情况？",,供应商来货统计、供应商季度评估,,0.5,,

4.16,"Doyouhavecostreductiongoals?

是否设置了成本降低目标？",,有外购品目标,,0.4,,

4.17,"DoyoupurchaseonlytoprimarymanufactureronAVL?

是否只采购AVL上主要供货商的产品？",,采购物料均为AVL上的供应商,,0.5,,

4.18,"DoyouneedadeviationorECOtopurchaseotherthanprimarymanufactureronAVL?

如果采购非合格供应商的产品时是否需要ECO？",,未采购非合格供应商的产品,,0.5,,

4.19,"AreContractsestablished?

是否建立合同？",,采购有建立合同,,0.4,,

4.20,"DoyouupdateLead-timesmonthly?

是否每月更新交期？",,不定期进行更新,,0.5,,

4.21,"DoyoumanageCARwithyoursuppliers?DoyouhaveadocumentedCARProcesswithyoursuppliers?

是否对供应商的改善报告进行管理？是否与供应商建立文件化的CAR程序？",,《纠正及持续改进管理程序》纠正及持续改进管理程序,,0.5,,

4.22,Doesthecompanyhaveappropriatecommunicationwithallthesuppliers?是否与供应商有适当的交流？,,有进行各类交流,,0.5,,

4.23,"WhatistheCycleTimefromreceiptofCustomerForecastorPOtoBuyerplacingaorderonsuppliers?

从收到客户预测或采购订单到采购向供应商下单需要多久？",,根据客户需求，对时间进行相应调整,,0.5,,

4.24,"WhatisyourOnTimedeliveryPerformancetoyoursmallestcustomer?

对最小客户的准时交付情况如何？",,按客户要求交付,,0.5,,

4.25,"WhatLead-timereductionprogramsdoyouhaveinplace?

是否制定缩短交期的计划？",,物料交期计划表,,0.5,,

4.26,"Doyoumeetregularlywithyourcustomerstoreviewyourperformance?

是否定期与客户会面以评审业绩？",,有会议形式,,0.4,,

4.27,"DoyouhaveMasterSchedule?

是否有进度计划总表？",,排期跟进,,0.5,,

4.28,"IsthereametricforMonitoringthepercentageofOrderactionscompleted?

是否有一个度量标准用来监测订单完成率？",,订单及时交货率,,0.5,,

4.29,"WhatisyourCycleCountAccuracy?

周期盘点精确性怎么样？",,100%,,0.5,,

4.30,"WhatisyourInventoryTurnPerformance?

库存周转情况如何？",,根据客户订单情况，确定相应库存周转,,0.4,,

,,,TotalPoints:,,14.1,0,

"5.Reception,InspectionandStorageofMaterials",,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

5.1,"Arethedocumentsforthemanagementofwarehouseestablished?

是否有建立文件规定仓库的管理？",,先进先出管理制度、仓库盘存作业指引等文件,,0.4,,

5.2,"Arethereenoughareatostorethematerials,especiallythepackingmaterialsandplasticpartswithgreatbulk?

是否有足够的区域放置物料，尤其是包装材料和体积较大的塑胶件？",,有足够的空间,,0.4,,

5.3,"Arethereanyspecialrequirementsforstoringthepackingmaterialsandplasticpartswithgreatbulk?

包材和体积较大的塑胶件的存放方式是否有特别的规定？",,按区域摆放,,0.4,,

5.4,"Arethematerialswithdifferentconditionsstoredincorrespondingareas?

不同状态的物料是否放置在对应的区域？",,按区域摆放,,0.5,,

5.5,"Howisthe5Smanagedinthereceivingandthestorageareas?

在收料和储存区域如何管理5S？",,工作环境及6S管理程序,,0.5,,

5.6,"Isaccesstorawstockstoragerestrictedtoauthorisedpersonnel?

原材料仓是否只对有权限的人员开放？",,授权人员进出登记,,0.5,,

5.7,"Are""FirstIn-FirstOut""proceduresmaintainedforstockcontrol?

仓库是否进行“先进先出”的管控？",,先进先出管理制度,,0.4,,

5.8,"WhenapplicableisthereadocumentedprocedureforcontrolofElectro-static-discharge?

是否有文件用来控制ESD？",,AP-WI-026静电环测试指导书,,0.4,,

5.9,"Istheprocedureoftransportstorage,packingandprotectionestablished?

是否建立《搬运、储存、包装与防护程序》？",,产品搬运，储存，包装与防护管理程序,,0.5,,

5.10,"Isthereadocumentedprocesswhichspecifiestheprocessandmethodsofshippingproducts?

是否制定文件管控产品发货的过程和方法？",,成品出货作业指引,,0.5,,

5.11,"Areappropriatesafetyandhousekeepingrequirementsdocumentedandutilised?

是否有适当的安全和内部管理要求的文件并使用？",,安全生产、反恐文件,,0.4,,

5.12,"Areproperstorageconditionsforcriticalmaterialsensured?(E.g.,chemicals,humiditysensitivematerials,etc.)

对重要材料是否有合适的保存条件？（化学品，湿感材料等）",,恒温仓、化学品仓存放,,0.5,,

5.13,Isthereshelf-lifecontroloncriticalorage-sensitivematerials?对重要材料或敏感材料是否进行保存期的管控？,,物料储存检验周期控制指引,,0.5,,

5.14,"AreallofthematerialsROHScompliant?Ifnot,howtomanage?

所有的物料是否都是ROHS物料？若不是，如何管理？",,都是ROHS物料,,0.5,,

5.15,"Isthereincomingandoutgoinginspection?Pleasepresentevidence.

贵司是否实施收货及出货检查？请出示相关记录。",,检验记录,,0.5,,

5.16,"Isareceivingqualityinspectionsysteminplacetocontrolmaterialsandcomponents?

是否有进料质量检验体系管控材料和零件？",,进料检验指导书,,0.5,,

5.17,"Isthereadocumentclearlyidentifythecontentthatneedspecialattentionbyinspectors,suchassafetyrequirements,UL,TUVandROHS&REACH?

是否有文件明确告知检查员需要特别关注的内容如安规要求UL、TUV等和ROHS&REACH要求？",,化学物质含量管理一览表,,0.5,,

5.18,DoesthesupplierdefinethereceivinginspectioncriterionforRoHSrestrictionsubstances?贵公司是否规定了RoHS禁止物质相关的收货检查的标准？,,进料检验指导书、化学物质含量管理一览表,,0.5,,

5.19,"Arequalityrecordskept,statisticaltechniquesusedandisinspectionandteststatusvisibleduringreceivingqualityinspection?

在进料检验时质量记录是否存档，是否采用统计技术，检查和测试状态是否可见？",,有保存，来料检验记录、来料品质统计,,0.4,,

5.20,Howtodealwiththeunconformity?Isthereastandardprocesssuchasdefectiveproductsisolationandholdprocess?当发生不符合时，如何应对？是否建立规范化的流程？如不良品的隔离，工序暂停等。,,不合格品管理程序、制程异常管理办法,,0.5,,

5.21,"Isthereasystemtocontrolmaterialswithunidentifiableoriginorindamagedstatus?Howdoesthesupplierhandlerejectedandonholdmaterials?

对不详来源或受损材料是否有监管体系?报废及未定状态材料如何处理？",,仓管收货员先查ERP系统中的采购信息，对采购订单号、货名、数量确认后进行验收作业。,,0.5,,

,,,TotalPoints:,,9.8,0,

6.ProductionProcessControl&Traceability,,,,,,,

NO.,Question,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

6.1,"Istheresystemthatensuresline/machineoperatorsareexecutingtherequiredprocesssteps?(E.g:workinstructions,etc.)

是否有系统确保产线/设备操作员按规定流程操作？（例如：作业指导书等）",,有作业指导书,,0.5,,

6.2,"Arein-processinspections,testoperations,andprocessesspecifiedinthesupplier'sspecificationandaretheseperformedproperly?

制程检验，试产以及各流程是否在规格书上详细规定？是否有正常运行？",,作业指导书,,0.5,,

6.3,"Areprocesscapabilitiesestablishedandmaintainedonallmajorprocesses?

所有重要制程的流程能力是否建档和保持？",,有相关重要制程的记录存档，如：炼胶配比记录、成型参数记录。,,0.5,,

6.4,"Areinprocessinspectionsandmeasurementsmadeinaccordancewithcustomerrequirements?IsSPCused?

制程检验和测量是否符合客户要求？是否采用SPC？",,检验记录、SPC管控,,0.4,,

6.5,Whatisthelevelofproductionscrap/reworkandwhatisthetarget?Areactionsexecutedincaseofscrap/reworkincreaseandareanalysisresultsandactionsdocumented?生产中的废品/和返工如何？是否有目标？如果报废或返工率升高时是否采取措施？相关分析结果和活动是否记录？,,作业指导书有规定目标，超过目标按《制程异常管理办法》采取措施，生产异常通知单,,0.4,,

6.6,"Canthesupplierstracebacktherawmaterials'qualitycertificatesandconsginees?

原材料是否可以追溯到材质证明或者收货人？",,要以追溯到材质证明，例如：AB处理剂、硅胶。,,0.4,,

6.7,"Arequality/quantityrelatedrecordsusedandkeptinproductionareastogiveonlineinformation?

生产现场是否使用和保存相关质量和数量记录？",,产品标识、检验状态标识,,0.4,,

6.8,"Isproductinspectionandteststatusvisibleineachstageofproduction?Arethematerials,semi-finishedproductsandfinishedproductsidentified?

产品的检查和测试状态是否在生产中任一环节都清晰可见？原材料，半成品，成品是否标示？",,产品、来料标识,,0.5,,

6.9,"Arenon-conformingmaterials,semi-finishedproductsandfinishedproductsidentifiedandsegregatedfromgoodproducts?不合格产品，半成品和成品是否明确标示并和良品区分开来？",,产品标识、区域摆放,,0.5,,

6.10,"Aretherenon-RoHScomponents（includingoldcomponentsandsamples)?Ifyes,isthereidentitymanagementtoavoidmisuse?是否有不符合RoHS的零部件(包括旧的零部件，样品等）？如果有，是否进行识别管理以防止误用？",,全部为ROHS物料、产品,,0.5,,

6.11,"Istherenon-RoHSprocess?Ifyes,istheresomeequipmentsortoolswhicharehardtocleanusedforbothROHSandNON-ROHSprocess?Pleasepresentthemanagementfilesandrecords.贵司是否有非RoHS制程？如果有，是否有难以清洗的设备，治具或容器同时用于RoHS产品和非RoHS产品的生产？是否明确该类设备的清洗标准？请出示相关设备管理文件和记录。",,无非ROHS制程,,0.5,,

6.12,"Areareasusedforproduction,storage,inspectionandtestingclean,neatandwellorganised?

用来进行生产、储存、检验和测试的区域是否保持清洁并有效管理？",,有保持清洁,,0.5,,

6.13,"Isthereanaccurate,up-to-datelistoftherevisionlevelsofalldiagnosticsoftwareusedinthemanufacturingtestequipments?

生产测试设备中使用的测试软件是否有一份明确并不断更新的变更记录？",,计算机软件确认管理办法,,0.4,,

6.14,"Isthereasystemforpreventingunauthorisedchangestoallsoftwareusedtotestproduct?

是否有系统防止用于测试产品的软件发生不被授权的变更？",,计算机软件确认管理办法,,0.4,,

6.15,"Doesthetracebilityprocedurehavebeenestablished?

是否建立追溯流程？",,产品标识和可追溯性管理程序,,0.5,,

6.16,"Arerawmaterialsaccuratelyidentifiedwhileinstorage,includingthedateofmanufacture?

在储存区域原材料信息是否得到正确标示，包括生产日期？",,来料、产品标识,,0.5,,

6.17,Ispositivetraceabilitymaintainedofeachlotofrawmaterial?每一批原材料是否可追溯？,,是,,0.5,,

6.18,"Isalottraveller(hardcopyorelectronic)usedtotrackmaterialthroughallstagesofthemanufacturingprocessandmaintainproperidentification?

是否有存储器（纸档或电子档）用来在生产各个阶段来追踪物料并保持适当的标示？",,生产记录、出入库记录,,0.5,,

,,,TotalPoints:,,8.4,0,

7.Calibration&Maintenance,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

7.1,"Aretheredocumentedproceduresforcontrolofinspection,measuring,testequipment?Including:

是否有文件化的程序用来控制检视,测量,测试设备？包括以下，

(a)Equipmentmasterlist

设备的清单

(b)Calibrationrecord/report

校验记录/报告",,监视和测量装置控制程序、仪器清单、年度校准计划、校准记录,,0.5,,

7.2,"Isthecalibrationconductedunderthespecifiedenvironmentconditions(temperature/humidy)?

校验是否有在指定的环境标准下执行？",,测量室,,0.4,,

7.3,"Doestheproceduredefinethedispositionoffail-in-calibrationequipment?

是否有程序定义校验不合格设备的处理？",,监视和测量装置控制程序,,0.5,,

7.4,"Isequipmentverifiedorre-calibratedatappropriateintervals?

所有的装备是否有定期的适当校验和确认？",,依年度校准计划进行,,0.5,,

7.5,"Aremeasuringequipmentsafeguardedfromunauthorizedadjustmentorre-adjustment?

测量的设备是否有安全装置来防止没有授权的调整和重新调整？",,测量设备由使用者保管，重要设备的调整由专业的人员进行。,,0.4,,

7.6,"Isthereanofficialapprovalcontrolsystemforallequipmenttodetermineaccuracyandprecision?

是否有一个正式的承认管控系统来保证所有的设备精确性和精密度？",,《测量系统分析管理程序》、GR&R测试计划和报告,,0.4,,

7.7,"Aredevicesclearlymarkedasthecalibrationstatus?

所有设备是否被清楚地标示校验状况？",,有校准标识,,0.5,,

7.8,"Arethereferencedevices(standardequipment)usedforbase-pointcalibrations(0point,maker'sscale,etc.)correctlystored,managedandcalibratedtoNISTstandardsandrecordthereport?

所有用于基本点(O点，制造商的测量等）的校验的参考装置（例如标准设备）是否有正确的存储,管理,校验及记录报告？",,校准记录,,0.5,,

7.9,"Isthemasterstandardforinternalcalibrationhasadequatecapability(i.e.10xhigherresolution)

针对内校仪器的部分，标准仪器是否有足够的精度？（例如，高出10倍的精度）",,有足够精度的标准仪器，标准仪器的校正记录,,0.5,,

7.10,"Isanappropriatemethodsetupforstoringmeasuringequipment,toolsandjigstoseparatethegoodequipment?

是否有一个适合的方式来存放测量设备，工具和夹具来区别好的设备？",,监视和测量装置控制程序,,0.4,,

7.11,"Aremeasuringandtestequipmentre-calibratedwhenfoundnotmeetingtherequirement?

当所有的测量及测试装备未合乎标准条件是否会重新校验?",,当不符合时，停用，再校准,,0.5,,

7.12,"Isthereaprocessfordispositionifproducthasbeenbuilt/testedwithequipmentfoundtobeoutofcalibration?

是否有程序来定义当设备被校验不合格时针对产品要如何处置？",,使用合格设备重新检验产品,,0.5,,

7.13,"Hasthepersonnelinchargeofcalibrationbeentrainedandformallycertified?

仪校人员是否被培训和正式的授权？",,校准员证书,,0.5,,

,,,TotalPoints:,,6.1,0,

8.Measure&AnalysisandImprovement,,,,,,,

NO.,Questions,,"SupplierComments

(Pleasefillinoperationprocessbriefly)",,SupplierSelf-assessmentScore,SugaAssessmentScore,SugaAuditorComments

8.1,"Aretheregulationoffirstarticleeatablished?

是否有建立首件规范？",,首件检查作业指导书,,0.5,,

8.2,"Hastheregulationbeenimplemented?Howtohandleifproblemsspoted?

是否按照首件要求实施？发现问题如何处理？",,首件记录，首件不合格，不允生产,,0.5,,

8.3,Doesthein-processauditimplementedinproduction？Aretherelevantrecordskept?是否有对生产过程进行巡检并做相应的记录？,,巡检记录,,0.5,,

8.4,"Aretheissuesfoundinin-processauditreportedtoproddepartment?

巡检发现的问题是否向生产部门通报并要求责任人进行改善？",,有通知，巡检记录、品质异常单,,0.5,,

8.5,"Aretheeffectivenessofcorrectionactionsfollowedandverified?

是否对改善后的效果进行再次跟踪和确认？",,巡检记录、品质异常单,,0.4,,

8.6,DoestheIPQChastheauthoritytostopthelineifmajorqualityissueswerefound?生产出现重大品质事故，IPQC是否有权限要求生产停线？,,停产通知单,,0.5,,

8.7,Isthereadefinedprocedure/instructionforoutgoingqualityinspection?对出货产品的质量检验是否有确定的流程？,,包装OQC作业流程,,0.5,,

8.8,"Aretherequiredparametersinspectedasdefinedincustomerspecification?(ProductQualityAgreement,Drawing,etc.)是否依照客户提供的要求进行检验？",,将客户要求转化为内部SIP,,0.5,,

8.9,Are