CQI-17Solder钎焊系统评估（中文版）

第第页APPENDIXA–PROCESSABLES附录A－流程表ProcessTableA–PastePrinting流程表A－焊膏印刷40ProcessTableB–Inspection流程表B－检查42ProcessTableC–SurfaceMountDeviePlacement流程表C－表面安装设备放置46ProcessTableD–Reflow流程表D－再流48ProcessTableE–GlueDispensing流程表E－点胶50ProcessTableF–FluxApplicationforWaveSoldering流程表F－波峰钎焊的焊剂应用52ProcessTableG–Pre-Heat流程表G－预热55ProcessTableH–Wave流程表H－波峰钎焊57ProcessTableI–Fountain流程表I－喷泉钎焊59ProcessTableJ–Dip流程表J－浸沾钎焊61ProcessTableK–Selective63ProcessTableL–AutoatedIron65ProcessTableM–ManualIron流程表M－手动烙铁钎焊68ProcessTableN–LaserandSoftBeam流程表N－激光－电子束钎焊71ProcessTableO–Inducton73ProcessTableP–ConormalCoatandTest75ProcessTableQ–PCBSeparation79ProcessTableR–In-CircuitTesting流程表R－电路内测试81ProcessTableS–Rework流程表S－返工83PROCESSTABLEA-SolderPastePrinting流程表A－焊膏印刷Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingtocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释1.02PrintedWiringBoardCeaning(DryWipe)印刷线路板清洁（干擦）1.11.6LintFreeCloth不起毛的抹布PerSpec按规范Continuous连续材料入库时处理干净1.2ReplacementFrequency更换频率PerControlPlan按控制计划QualityAudit质量审计1.31.6ProperCleaningArea适当的清洁部位PerProductSpec按产品规格QualityAudit质量审计1.41.16ProperOperatorHandling适当的操作人员处理OperatorTraining操作人员培训OperatorCertification操作人员证书2.0MaterialHandling材料搬运2.12.2-2.9Paste:焊膏：SizeVolume,Container:尺寸、容量、容器：PasteSupplier:焊膏供应商：2.1.1CorrectMaterial正确的材料BarCodeorManual条形码或手动Continuous连续BH63J>020C-1-1(有铅)6个月锡膏存SMT-A-0022.1.2ExpirationDate/LotConrol产品有效期/批次控制：BarCodeorManual条形码或手动Continuous连续2.1.3ProperlyMixed适当混合Manual手动Continuous连续2.1.4StabilizetoOperationTemperature稳定至工作温度BarCodeorManual条形码或手动Continuous连续2.1.5OpenConainerDisposition开启容器的处置BarCode/Checklist条形码/检查表Continuous连续2.1.6Excesssolderpasterun-outmanagement多余焊膏流出管理Manualremix/discard手工重新混合/废弃PerControlPlan按控制计划2.2PrintedWiringBoard(PWB)印刷线路板（PWB）BoardSupplier:印刷线路板供应商：2.2.1CorrectMaterial正确的材料BarCodeorManual条形码或手动Lot(firstandlastpiece)批次（第一件和最后一件）按图纸2.2.2ExpirationDate/LotConrol产品有效期/批次控制BarCodeorManual条形码或手动Lot(firstandlastpiece)批次（第一件和最后一件）电子元器件存放期2.2.3EnvironmentalControl(exposure)环境控制（曝露）BarCodeorManual条形码或手动Lot批次2.2.4ConaminationControl污染控制WorkInstruction工作说明EveryPiece每件2.2.5Orientation定位AutomaticorManual自动或手动EveryPiece每件SMT-A0043.02SolderPasteEquipment焊膏设备Type:类型：EquipmentSupplier:设备供应商：8PreventiveMainenance(PM)Cleaning预防性维护（PM）清洁PMschedulePM计划PMCompletionReportPM完成报告SMT-A-012,0133.0.2Stencilseparationspeed模板分离速度Automatic自动Continuous连续SMT-A-0153.1StencilControl模板控制Supplier:供应商：ManufacturingMethod:制造方法：Thickness:厚度：3.1.1CorrectStencil正确的模板BarCodeorManual条形码或手动EveryChangeOver每次转换3.1.2nprocessBottomSideCleaning生产中的底侧清洁TypeofCleaningMethod:清洁方法类型：Chemical(s)Used:使用的化学品：Frequency:频率AutomaticorManual自动或手动PerControlPlan按控制计划SMT-A-0083.3PreventiveMaintenanceCleaning预防性维护清洁Type:类型Chemical(s)Used:使用的化学品：Frequency:频率：Conirmationmethod:确认方法：AutomaticorManual自动或手动PerControlPlan按控制计划SMT-A-0LifeCycleDate寿命周期日期BarCodeorManual条形码或手动Continuous连续3.1.5StencilAlignmentAccuracytoMachine模板对准机器的精确度AutomaticorManual自动或手动StartuporChangeOver启动或转换3.2PWBRegistrationtoStencilPWB记录到模板3.2.1ProperAlignment适当对准Automatic自动Continuous连续3.2.2PWBSecuringPWB固定Automatic自动Continuous连续PROCESSTABLEA-SolderPastePrinting流程表A－焊膏印刷Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingtocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释3.3Squeegee刮刀Type:类型：Shape:形状：Hardness:硬度：Material:材料：SqueegeeMaterialCompatibilitywithSolderPast刮刀材料与焊膏的兼容性DesignSpec设计规范DesignReview设计审核SMT-A-0153.3.2CorrectSqueegee正确的刮刀Manual手动1/shiftorChangeOver1次/班或转换3.3.3Inprocess(undersidewipe)cleaning生产中（下侧擦拭）清洁ManualorAutomatic手动或自动PerControlPlan按控制计划3.3.4PressureofSqueegee刮刀压力ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换3.3.5AngleofSqueegee刮刀角度ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换3.3.6SqueegeeSpeed刮刀速度ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换3.3.7SqueegeeStroke刮刀行程ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换8PreventiveMaintenanceCleaning/Replace预防性维护清洁/更换PMschedulePM计划PMCompletionReportPM完成报告3.4ProFlowCartridge流动前的焊剂盒3.4.1SolderFlowPressure焊剂流动压力Automatic自动1/shiftorChangeOver1次/班或转换3.4.2CorrectCartridge(PborPbFree)正确的焊剂盒（含铅或不含铅）BarCodeorManual手动或自动1/shiftorChangeOver1次/班或转换3.4.3AngleofCartridge焊剂盒角度ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换3.4.4CartridgeSpeed焊剂盒速度ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换3.4.5CartridgeStroke焊剂盒行程ManualorAutomatic手动或自动1/shiftorChangeOver1次/班或转换8PreventiveMaintenanceCleaning预防性维护清洁PMschedulePM计划PMCompletionReportPM完成报告4.02PostPrintInspection印刷后检查4.1Method方法ManualorAutomatic手动或自动PerControlPlan按控制计划SMT-A-004,0054.2Frequency频率Manual手动PerControlPlan按控制计划4.3ReactionofDefects缺陷反应PerProcessControls按流程控制PerControlPlan按控制计划4.41.6Propersolderpasteheight适当的焊膏高度PerProductSpec按产品规格PerControlPlan按控制计划4.51.6Propersolderpadcoverage适当的焊盘覆盖范围PerProductSpec按产品规格PerControlPlan按控制计划5.02AbnormalConditionReaction异常情况反应5.12.8Powerfailurereactionplan断电反应计划Controlplan控制计划Continuous连续5.22.8Emergency-stopreactionplan紧急停机反应计划Controlplan控制计划Continuous连续5.32.8Partjamreactionplan零件卡滞反应计划Controlplan控制计划Continuous连续5.42.8Droppartreactionplan掉落零件反应计划Controlplan控制计划Continuous连续5.52.8In-ProcessDelayReactionPlan生产中延迟反应计划Controlplan控制计划Continuous连续5.61.11Repair/reworkprocedures返修/返工程序BasedonIPC-7711,7721根据IPC-7711,7721Continuous连续PROCESSTABLEB–Inspection流程表B－检查Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveaddtionalrequirements,e.g.,inspectontestng,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconformingocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释2PostPrintInspection印刷后检查11Manual手动5,1.16ProperOperatortraining适当的操作人员培训OperatorCertification操作人员证书AnnualCertification年度证明SMT-A-0041.1.2BoundarySampleAvailable可提供边界样品GoodandBad好和差CalibrationCertification校准证明1.1.3ProperMagnificationforpitchsize适当放大间距尺寸PerIPCA610按IPCA610AnnualCertification年度证明1.1.4Properilluminationatinspectionstation在检查站的适当照明PerIES按IESSet-up设置12.13Frequencyofsampling抽样频率PerCustomerRequirement按客户要求Check-sheet检查表12Automatic自动CPKCPKPerCustomerRequirement按客户要求Continuous连续BoundarySampleAvailable可提供边界样品GoodandBad好和差samplerunatchange-overandbeginningofshift在转换和班次开始时抽样CalibrationCertification校准证明SMT-A-0061.2.3Calibrationorveificationmethodset设好校准或验证方法PerControlplan按控制计划CalibrationCertification校准证明42.4Non-conformingmaterialdisposition不合格材料处置PerCustomerRequirement按客户要求Continuous连续2PostComponentPlacement元件放置后21AutomaticVisionSystem:自动观察系统：2.1.1CalibrationStandadAvailable可提供校准标准Permanufacturerecommendation按制造商推荐方案CalibrationCertification校准证明2.1.2PartPesent零件现状Yes/No是/否PerControlplan按控制计划Orientation定向PerSpecification按规格PerControlplan按控制计划Polarity极性PerSpecification按规格PerControlplan按控制计划SkewAngle斜交角PerSpecification按规格PerControlplan按控制计划Off-centeed偏心PerSpecification按规格PerControlplan按控制计划Raised凸起PerSpecification按规格PerControlplan按控制计划22Manualnspection:手动检查：5,1.16ProperOperatortraining适当的操作人员培训OperatorCertification操作人员证书AnnualCertification年度证明2.2.2BoundarySamplee.g.,orientation,polarity,skewangle,off-centered,raised,andpartpresent)边界样品（例如，定向、极性、斜交角、偏心、凸起和零件现状）GoodandBad好和差CalibrationCertification校准证明2.2.3ProperMagnificationforpitchsize适当放大间距尺寸PerIPCA610按IPCA610AnnualCertification年度证明2.2.4Properilluminationatinspectionstation在检查站的适当照明PerIES(IlluminationEngineeringStandard)按IES（照明工程标准）Set-up设置2.2.5Frequencyofsampling抽样频率PerControlplan按控制计划Check-sheet检查表ProperESDpotection(worksurfaceandopeator)适当的ESD保护（工作面和操作人员）PerANSIS20.20按ANSIS20.20按ANSIS20.20Continuous连续231.142.4Non-conformingmaterialdisposition不合格材料处置PerControlplan按控制计划Continuous连续PROCESSTABLEB-Inspection流程表B－检查Allrequrementsgivenbelowaresubordinatetocustomerspecificrequiremens.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectontesting,greaterfrequencies,etc.Whenperformngtheobaudit,theauditorshalverifySoderingOrganzationsconformingtocustomerrequiremens.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释3.023.8PostReflowInspecion再流检查后31AuomaticOpticalInspection(AOI)自动光学检查（AOI）Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划Solderball焊球PerSpecification按规格PerControlplan按控制计划Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划Solderskip漏焊PerSpecification按规格PerControlplan按控制计划Partpresent零件现状PerSpecification按规格PerControlplan按控制计划Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划Tombstoning墓碑状PerSpecification按规格PerControlplan按控制计划Billboading告示板状PerSpecification按规格PerControlplan按控制计划Liftedpart升高的零件PerSpecification按规格PerControlplan按控制计划31.1016Good/BadSamplesUsed所使用的好/差样品PerSpecification按规格PerControlplan按控制计划32X-ray(RecommendedforBGA/Flipchip)X光（推荐用于BGA/倒装片）Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划Solderball焊球PerSpecification按规格PerControlplan按控制计划Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划Solderskip漏焊PerSpecification按规格PerControlplan按控制计划Partpresent零件现状PerSpecification按规格PerControlplan按控制计划Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划Tombstoning墓碑状PerSpecification按规格PerControlplan按控制计划Billboading告示板状PerSpecification按规格PerControlplan按控制计划Liftedpart升高的零件PerSpecification按规格PerControlplan按控制计划32.1016Voiddeection孔洞检测PerSpecification按规格PerControlplan按控制计划32.1116Good/BadSamplesUsed所使用的好/差样品PerSpecification按规格PerControlplan按控制计划33ManualInspection手动检查Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划SMT-E-00Solderball焊球PerSpecification按规格PerControlplan按控制计划Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划Solderskip漏焊PerSpecification按规格PerControlplan按控制计划Partpresent零件现状PerSpecification按规格PerControlplan按控制计划Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划Tombstoning墓碑状PerSpecification按规格PerControlplan按控制计划Billboading告示板状PerSpecification按规格PerControlplan按控制计划Liftedpart升高的零件PerSpecification按规格PerControlplan按控制计划33.1016Voiddeection孔洞检测PerSpecification按规格PerControlplan按控制计划33.111.15,1.16ProperOperaortraining适当的操作人员培训OperatorCertification操作人员证书AnnualCertification年度证明33.12BoundarySamplee.g.,orientation,polarity,skewangle,offcentered,raised,andpartpresent)边界样品（例如，定向、极性、斜交角、偏心、凸起和零件现状）GoodandBad好和差CalibrationCertification校准证明33.13ProperMagnificationforpitchsize适当放大间距尺寸PerIPCA610按IPCA610AnnualCertification年度证明PROCESSTABLEB-Inspection流程表B－检查Allrequirementsgvenbeowaresubordnatetocusomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,eg.,inspectiontesting,greaerfrequencies,etc.Whenperormingthejobaudi,theaudiorshallverifySolderingOrganizationisconformingtocustomerrequrements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释33.14Properilluminationatinspectionstation在检查站的适当照明PerIES(lluminationEngineeingStandard)按IES（照明工程标准）Set-up设置33.15211213Frequencyofsampling抽样频率PerControlplan按控制计划Check-sheet检查表33.163.9ProperESDprotection(worksurfaceandoperator)适当的ESD保护（工作面和操作人员）PerANSIS20.20按ANSIS20.20按ANSIS20.20Continuous连续33.171.6Blowholedetection气孔检测PerSpecification按规格PerControlplan按控制计划33.181.6Confirmationofjigremoval确认夹具移除PerSpecification按规格PerControlplan按控制计划3.41142.4Non-conformingmateialdisposition不合格材料处置PerControlplan按控制计划Continuous连续4.01.42112123.8PostWave/SelectiveSoldernspecion波峰/选择性焊料检查后4.1AutomaticOpticalInspectionAOI)自动光学检查（AOI）4.1.116Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划4.1.216Solderball焊球PerSpecification按规格PerControlplan按控制计划4.1.316Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划4.1.416Solderskip漏焊PerSpecification按规格PerControlplan按控制计划4.1.516Partpesent零件现状PerSpecification按规格PerControlplan按控制计划4.1.616Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划4.1.716Tombsoning墓碑状PerSpecification按规格PerControlplan按控制计划4.1.816Billboarding告示板状PerSpecification按规格PerControlplan按控制计划4.1.916SMTGlueonpad垫上的SMT胶水PerSpecification按规格PerControlplan按控制计划41.101.6Liftedpart升高的零件PerSpecification按规格PerControlplan按控制计划41.111.6ExcessFlux/luxresidue过多的焊锡/焊锡残留物PerSpecification按规格PerControlplan按控制计划41.121.6Properpolarity适当的极性PerSpecification按规格PerControlplan按控制计划41.131.6Icicling冰柱状PerSpecification按规格PerControlplan按控制计划41.141.6Good/BadSamplesUsed所使用的好/差样品PerSpecification按规格PerControlplan按控制计划4.2X-rayX光4.2.116Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划4.2.216Solderball焊球PerSpecification按规格PerControlplan按控制计划4.2.316Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划4.2.416Solderskip漏焊PerSpecification按规格PerControlplan按控制计划4.2.516Partpesent零件现状PerSpecification按规格PerControlplan按控制计划4.2.616Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划4.2.716Tombsoning墓碑状PerSpecification按规格PerControlplan按控制计划4.2.816Billboarding告示板状PerSpecification按规格PerControlplan按控制计划4.2.916Liftedpart升高的零件PerSpecification按规格PerControlplan按控制计划42.101.6Voiddetecion孔洞检测PerSpecification按规格PerControlplan按控制计划42.111.6Icicling冰柱状PerSpecification按规格PerControlplan按控制计划42.121.6Good/BadSamplesUsed所使用的好/差样品PerSpecification按规格PerControlplan按控制计划4.3ManualInspection手动检查PROCESSTABLEB-Inspection流程表B－检查Allrequirementsgivenbelowaresubordinateocustomerspecficrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditonalrequiremens,e.g.,nspeciontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theaudtorshallverifySolderingOrganizationisconformingtocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释Soldervolumes锡炉容量PerSpecification按规格PerControlplan按控制计划Solderball焊球PerSpecification按规格PerControlplan按控制计划Solderbridge焊料桥接PerSpecification按规格PerControlplan按控制计划Solderskip漏焊PerSpecification按规格PerControlplan按控制计划Patpresent零件现状PerSpecification按规格PerControlplan按控制计划Componentaccuracytosolderpads元件对焊盘的精确度PerSpecification按规格PerControlplan按控制计划Tombstoning墓碑状PerSpecification按规格PerControlplan按控制计划Billboarding告示板状PerSpecification按规格PerControlplan按控制计划Liftedpat升高的零件PerSpecification按规格PerControlplan按控制计划Voiddetection孔洞检测PerSpecification按规格PerControlplan按控制计划6PoperOpeatortaining适当的操作人员培训OperatorCertification操作人员证书AnnualCertification年度证明4.3.12BoundarySample(e.g.,orientation,polariy,skewangle,off-centered,aised,andpatpresent)asneeded.边界样品（例如，定向、极性、斜交角、偏心、突起和零件现状），根据需要提供。GoodandBad好和差CalibrationCertification校准证明4.3.13PoperMagnificationforpitchsize适当放大间距尺寸PerIPCA610ororganizationsinternalrequirements按IPCA610或组织内部要求AnnualCertification年度证明4.3.14Poperilluminationatinspectionstation在检查站的适当照明PerIES(IlluminationEngineeringStandard)ororganizationsinernalrequirements按IES（照明工程标准）或组织内部要求Set-up设置3Frequencyofsampling抽样频率PerControlplan按控制计划Check-sheet检查表PoperESDprotecion(worksurfaceandoperator)适当的ESD保护（工作面和操作人员）PerANSIS20.20按ANSIS20.20Continuous连续4.3.17Blowholedetection气孔检测Icicling冰柱状PerSpecification按规格PerControlplan按控制计划ExcessFluxfluxresidue过多的焊锡/焊锡残留物PerSpecification按规格PerControlplan按控制计划SMTGlueonpad垫上的SMT胶水PerSpecification按规格PerControlplan按控制计划Conirmationofjigemoval确认夹具移除PerSpecification按规格PerControlplan按控制计划Noforeignmaterial无异物PerSpecification按规格PerControlplan按控制计划Tracedelamination微量分层PerSpecification按规格PerControlplan按控制计划Soldermaskdegradation防焊退化PerSpecification按规格PerControlplan按控制计划Non-conformingmaterialdeposition不合格材料处置PerControlplan按控制计划Continuous连续PROCESSTABLEC-SurfaceMountDevicePlacement流程表C－表面安装设备放置Allrequirementsgivenbelowaresubordinatetocustomerspecificrequiremens.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveaddtonalrequirements,e.g.,inspectiontestng,greaterfrequencies,etc.Whenperormngthejobaudit,heauditorshallveriySolderingOrganizationisconormingtocusomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释1.02Cassette/FeederLoading带盒/进料器装载1.1ManualControl手动控制5,1.16Correctloading正确装载OperatorTraining操作人员培训PerTrainingPlan按培训计划SMT-B-001,上料换料记录ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous连续1.1.3CorrectPartperFeederLocation每个进料器位置的正确零件Set-upSheet设置表SupervisorAudit主管审核1.1.4Opeator/TraceabilityControl操作人员/可跟踪性控制CheckSheet检查表100%1.1.5Componentsupplymanagement(parthortageprevention)元件供应管理（零件短缺预防）CheckSheet检查表PerControlplan按控制计划2.10Humidity(MSD)Control湿度（MSD）控制PerManufacturerSpec按制造商规格PerControlplan按控制计划1.2AutomaticControl自动控制5,1.16Correctloading正确装载OperatorTraining操作人员培训PerTrainingPlan按培训计划ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous连续1.2.3CorrectPartperFeederLocation每个进料器位置的正确零件BarCodeandBOM条形码和BOM100%1.2.4OpeatorTraceabilityConrol操作人员/可跟踪性控制BarCodeScan条形码扫描100%1.2.5Componentsupplymanagement(partshortagepevention)元件供应管理（零件短缺预防）MachineProgramming(PlacementCount)机器编程（放置计数）Continuous连续2.10Humidity(MSD)Control湿度（MSD）控制PerControlplan按控制计划Continuous连续2.02Splcing接合2.11.15,1.16CorrectSplicing正确接合OperatorTraining操作人员培训PerTrainingPlan按培训计划2.23.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous连续2.31.6CorrectOrientation正确定向Permachinespec按机器规格按机器规格按机器规格100%SMT-B-0022.4TraceabiliyContol可跟踪性控制CheckSheet/BarCode检查表/条形码100%0HumidityConrol湿度控制PerControlplan按控制计划Continuous连续换料记录2.61.6CorrectTape正确的胶带PerSpec按规格100%2.7CorrectSplice正确接合OperatorTraining操作人员培训PerTrainingPlan按培训计划PROCESSTABLEC-SurfaceMountDevicePlacement流程表C－表面安装设备放置Allrequiremensgivenbelowaresubordinatetocustomerspecficrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterrequencies,ec.Whenperformingthejobaudt,theauditorshalverifySolderingOrganzationisconformingtocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释3.02PlacementNozzles放置喷嘴3.1ManualOperation手动操作5,116Corectnozzleselection正确的喷嘴选择OperatorTraining操作人员培训PerTrainingPlan按培训计划3.1.2Vacuumtesting真空测试PerCheckSheet按检查表Perchangeover每次转换3.1.3Corectplacementstroke&force正确的放置行程及力量Persetupsheet按设置表Perchangeover每次转换3.1.4TriggerforFirstPassYieldFPY)Maintenance启动一次性合格率（FPY）维护PerControlplan按控制计划100%3.2AutomaticOperation自动操作5,116Corectmagazinecarrouselloading正确的卡匣环形传送带装载OperatorTraining操作人员培训PerTrainingPlan按培训计划3.2.2Corectplacementprogram正确的放置方案PerControlplan按控制计划Perchangeover每次转换3.2.3Initialnozzlevacuumconfirmation初始喷嘴真空确认Perprogram按项目100%3.2.4TriggerforFPYMaintenance启动FPY维护PerControlplan按控制计划100%4.02VisionSystem观察系统4.11.15,1.16Propersetup适当的设置OperatorTraining操作人员培训PerTrainingPlan按培训计划4.2Properinspectionciteria(placementaccuracy,polarity,rotation/skewing)适当的检查标准（放置精确度、极性、旋转/斜交）PerControlplan按控制计划100%4.31.6Properfocusing适当的聚焦PerProductSpec按产品规格100%4.4Properillumination适当的照明Perrequirement按要求100%4.5Corectopeation正确的操作Pergoldensample按标准样品PerControlplan按控制计划4.6Calibraion校准PerNIST按NISTPerControlplan按控制计划5.02BotomSidePlacement底侧放置5.1MustadheredtoItems10-4.6above必须遵守以上1.0-4.6项5.2Boardflex(iftopsidesoldered)板弯曲（如果顶侧已钎焊）PerIPC-A-610按IPC-A-610ProcessSet-up流程设置6.02AbnormalConditionReaction异常情况反应6.12.8Powerfailurereacionplan断电反应计划Controlplan控制计划Continuous连续6.22.8Emergency-stopreacionplan紧急停机反应计划Controlplan控制计划Continuous连续6.32.8Partjamreacionplan零件卡滞反应计划Controlplan控制计划Continuous连续6.42.8Droppartreactionplan掉落零件反应计划Controlplan控制计划Continuous连续6.52.8InProcessDelayReactionPlan生产中延迟反应计划Controlplan控制计划Continuous连续6.61.11Repair/rewokprocedures返修/返工程序BasedonIPC7711,7721根据IPC-7711,7721Continuous连续PROCESSTABLED-ReflowSolderingProcess流程表D－再流钎焊流程Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequrements,e.g.,inspectontesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationsconformingocustomerrequirements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释1.02Relowovens再流炉1.13.4Temperaturecontroller温度控制器Automatic自动Continuous连续SMT-D-00LeadSolder含铅焊料CorrectProfile正确的廓线Continuous连续LeadFreeSolder无铅焊料CorrectProfile正确的廓线Continuous连续1.2118Heatingelement加热元件ProperPM适当的PMPMCompletionReportPM完成报告1.3Atmospherecontrol大气控制Automatic自动Continuous连续1.3.1Ventilation通风Automatic自动Continuous连续排气通风1.3.2Nitrogensupplysystem(ifused)氮气供应系统（如有使用）Automatic自动Continuous连续1.3.3Oxygenmonitoingsystem(ifused)氧气监控系统（如有使用）Automatic自动Continuous连续1.4Conveyerwidthcontrol传送带宽度控制Perset-up每次设置PerControlplan按控制计划SMT-D-0011.5Conveyerspeedcontrol传送带速度控制AutomaticperControlPlan按控制计划自动进行Continuous连续1.6Conveyerinfeedcover传送带横向进给盖Inplace就位Continuous连续1.73.5M.O.L.E./SurveyorM.O.L.E./检查员Thermalcoupleboardplacement热电偶板放置Basedonboardlayout根据板布局PerControlplan按控制计划K.I.C.sysem(ifused)K.I.C.系统（如有使用）Automatic自动Continuous连续测试基板3.5Profileconfirmationveification廓线确认验证PerControlplan按控制计划PerControlplan按控制计划测温仪3.5ProcessWindow(PWI)/CapabilityIndex工艺窗口（PWI）/生产能力指数PerControlplan按控制计划PerControlplan按控制计划1.83.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous连续接地1.9Lead/Leadfreechangeovers含铅/无铅转换Properovencleaning适当的再流炉清洁PerControlplanchangeover按控制计划/转换都是有铅的2.02Loading装载2.1CorectOrientation正确的定向Automatic/OperatorTraining自动/操作人员培训Continuous连续2.21.15,116Stifeners(ifused)correctplacement加强件（如有使用）正确放置OperatorTraining操作人员培训Continuous连续2.3CorectSpacing正确的间隔Automatic/OperatorTraining自动/操作人员培训Continuous连续2.41.15,116Properplacementinpallet(ifused)适当放置在货盘中（如有使用）OperatorTraining操作人员培训Continuous连续3.02Unloading卸载3.13.9ESDControlESD控制PerANSIS20.20按ANSIS20.20Continuous连续3.21.15,116ProperHandling适当处理OperatorTraining操作人员培训Continuous连续3.3CoolingIonBlowers冷却/离子鼓风机3.31Filterspresence过滤器存在PerControlplan按控制计划PerPreventativeMaintenance按预防性维护3.32Properlocationonconveyor传送带上的适当位置Perspec/se-up按规格/设置DailyCheckSheet每日检查表3.33Blower/ionizerpowe-onindicaor鼓风机/离子发生器通电指示灯PerControlplan按控制计划DailyCheckSheet每日检查表3.43.3Magazines/Unloadingracks卡匣/卸架PROCESSTABLED-ReflowSolderingProcess流程表D－再流钎焊流程Allrequirementsgivenbeowaresubordinateocustomerspecificrequirements.以下列出的所有要求均要服从于客户的特定要求。Thecusomermayhaveadditionalrequiremens,e.g.,inspectionesting,greaterfrequencies,etc.Whenperformingthejobaudit,theauditorshallverifySolderingOrganizationisconormngtocustomerrequrements.客户可以有附加的要求，如检验测试、更密集的频率等，进行工作审核时，审核员应检验钎焊组织是否遵照了客户的要求。ITEM#项目编号RelatedSSAQuestion相关SSA问题Category/ProcessSteps类别/流程步骤Control控制Monitoring监控AuditorNotes审核员注释3.4.1CorrectTypeforproduct(Pb/Pbfree)适用于产品的正确类型（含铅/无铅）PerControlplan按控制计划Continuous连续在线人工检3.4.2Correctwidthandheightforproduct适用于产品的正确宽度和高度PerControlplan按控制计划Continuous连续3.4.3Correctloadingsequenceforcontaminaioncontrol(topdown)污染物控制的正确装载顺序（从上到下）PerControlplan按控制计划Continuous连续3.4.4Coveedfortransportationandstorage已盖好以便运输和储藏PerControlplan按控制计划Continuous连续3.51.14Rejected/inspectedpartreturnedtoproductionlineandinsertedattheremovalpoint.拒收的/检查过的零件返还给生产线并在移除点插入。Writtenpolicy书面政策Controlplan控制计划返工作业指导书4.02ComponentCompatibility元件兼容性4.11.6Componentscompaiblewithtemperaturepofile元件与温度廓线兼容ComponentSpec元件规格DDesignReview设计审核4.21.6Componentscompaiblewithsolder元件与焊料兼容ComponentSpec元件规格DesignReview设计审核5.02BoardTwistConrol板扭曲控制5.1Maximumdiagonaltwistmeetsstandard最大斜扭符合标准PerIPC-TM-650,Section2.4.22按IPC-TM-650，2.4.22部分按IPC-TM-650,部分2.4.22Changeover/profilemodification转换/轮廓改动6.02AbnormalConditionReacton异常情况反应6.12.8Powerfailurereactionplan断电反应计划Controlplan控制计划Continuous连续6.22.8Emergency-stopeactionplan紧急停机反应计划Controlplan控制计划Continuous连续6.32.8Partjameactionplan零件卡滞反应计划Controlplan控制计划Continuous连续6.42.8Droppartreactionplan掉落零件反应计划Controlplan控制计划Continuous连续6.52.8InProcessDelayReacionPlan生产中延迟反应计划Controlplan控制计划Continuous连续6.61.11Repair/reworkprocedures返修/返工程序BasedonIPC-7711,7721根据IPC-7711,7721Continuous连续PROCESSTABLEE-GlueDispensing流程表E－点胶Allrequirementsgivenbelowaresubordnatetocustomerspecificrequrements.以下列出的所有要求均要服从于客户的特定要求。Thecustomermayhaveadditionalrequirements,e.g.,inspectiontesting,greaterfrequencies,ec.Whenperforminghejobaudit,theaudtorshallverifySolderingOrganiz