供应商质量月报

供应商质量,,,,,,,,,,,,,,,,

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,一、供应商月度批次合格率趋势,,,,,,,,,,,,,,,

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,供应商月度批次合格率趋势图,,,,,,,,,,,,,,,

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,数据统计表，源数据：‘供应商月度KPI'、品管部进料检验统计表,,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,2012年目标,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,,

,,2011年实际,99.07%,99.50%,99.50%,99.61%,99.16%,99.59%,99.60%,99.70%,99.50%,99.67%,99.70%,99.70%,,

,,2012年ALL实际,99.54%,99.77%,99.83%,99.87%,99.94%,,,,,,,,,

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,二、月度TOP10供应商质量业绩评价,,,,,,,,,,,,,,,

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,5月度TOP10供应商质量业绩评价、环比,,,,,,,,,,,,,,,

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,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,红色填涂表示本月较上月质量业绩下降,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,环比,质量总分

,TOP1,贸鑫,48,47,45,48,38,,,,,,,,-20.83%,50

,TOP2,善创,44,38,44,44,39,,,,,,,,-11.36%,50

,TOP3,昊飞,46,49,49,40,39,,,,,,,,-2.50%,50

,TOP4,辛野,45,34,19,39,40,,,,,,,,2.56%,50

,TOP5,谦品,40,46,35,34,40,,,,,,,,17.65%,50

,TOP6,钢田,45,49,42,34,41,,,,,,,,20.59%,50

,TOP7,欣宇,47,49,44,42,41,,,,,,,,-2.38%,50

,TOP8,溢滔,45,46,40,38,41,,,,,,,,7.89%,50

,TOP9,东慈,49,46,45,43,42,,,,,,,,-2.33%,50

,TOP10,汇光,49,49,49,49,42,,,,,,,,-14.29%,50

,,艾尼克斯,49,48,48,33,47,,,,,,,,,

,,鼎晖,44,46,40,44,45,,,,,,,,,

,,东海,36,32,44,47,47,,,,,,,,,

,,桂宝,49,49,35,48,48,,,,,,,,,

,,件宏,47,37,35,43,44,,,,,,,,,

,,静达,49,48,37,48,45,,,,,,,,,

,,君伟,46,48,48,40,48,,,,,,,,,

,,磊志,49,41,49,49,43,,,,,,,,,

,,利用,35,44,45,48,48,,,,,,,,,

,,菱澎,49,47,36,38,47,,,,,,,,,

,,隆阳,46,49,44,36,45,,,,,,,,,

,,千洲,43,48,48,48,48,,,,,,,,,

,,钦佳,49,38,40,43,48,,,,,,,,,

,,锐毕利,49,48,47,37,48,,,,,,,,,

,,申飞,36,38,34,46,47,,,,,,,,,

,,通盛,49,43,47,47,48,,,,,,,,,

,,旺兴达,49,45,49,49,48,,,,,,,,,

,,希佳,49,40,31,45,47,,,,,,,,,

,,新波,42,41,30,47,43,,,,,,,,,

,,鑫立,49,46,42,33,42,,,,,,,,,

,,伊达,47,46,44,40,44,,,,,,,,,

,,怡通,49,41,39,44,48,,,,,,,,,

,,余姚世博,39,47,47,48,45,,,,,,,,,

,,佐和,42,48,37,44,43,,,,,,,,,

,,,5月度,排名,TOP1,TOP2,TOP3,TOP4,TOP5,TOP6,TOP7,TOP8,TOP9,TOP10,,

,,,,供应商,贸鑫,善创,昊飞,辛野,谦品,钢田,欣宇,溢滔,东慈,汇光,,

,,,,进货批次合格率,100.00%,90.00%,100.00%,99.69%,100.00%,97.85%,99.90%,100.00%,100.00%,100.00%,,

,,,,进货合格率’10分,10,4,10,9,10,4,9,10,10,10,,

,,,,下线率’15分,12,15,6,9,12,15,9,9,9,9,,

,,,,配合度’10分,6,5,8,7,8,7,8,7,8,8,,

,,,,市场投诉’15分,10,15,15,15,10,15,15,15,15,15,,

,,,,∑评价总计,38,39,39,40,40,41,41,41,42,42,,

,,,,质量总分,50,50,50,50,50,50,50,50,50,50,,

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,针对上述供应商质量业绩评价，对主要厂商绩效差异分析如下：,,,,,,,,,,,,,,,

,序号,差异数据,,,原因分析,,,,,,改善措施,,,,,

,1,市场投诉10、制程投诉12，质量得分：38分,,,塑壳空气开关有异响功能失效、船型开关通断异常,,,,,,由SQE与该供应商送不良样品，并由贸鑫跟踪人民电器改善塑壳式空开,,,,,

,2,进货检验4分，配合度5分，质量得分：39分,,,外框863010H05装饰面有色斑、字片座874623H01边角发白及边角不平整分布4工作令,,,,,,材料由PC更改成ABS，并完成模具的修正,,,,,

,3,昊飞下线率6分，质量得分：39分,,,印制板尺寸偏小，组装后脱落、PCB过孔不通及焊盘缺损,,,,,,完成拼板冲模备模、电镀取放板动作标准化及电镀二铜振动器改善,,,,,

,4,谦品下线率12分，市场投诉10分，质量得分：40分,,,"显示窗F0706265L订单备注印刷图号为A4H31212,实际来料印刷与图纸不符、SODIMAS显示窗不符合图纸要求3+/-0.2MM",,,,,,新老图纸更换改善,,,,,

,5,欣宇进货9分，下线率9分，质量得分：41分,,,KA303按钮外框、BAS170系列按钮组件异常,,,,,,已按重要项目进度跟踪表完成KA303、BAS170的修模，现均已结案,,,,,

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,三、供应商后制程反馈（含早期失效客诉）,,,,,,,,,,,,,,,

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,1、后制程异常关闭率状况,,,,,,,,,,,,,,,

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,数据统计表，源数据：参照‘异常处理',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,TOTAL,

,进货,,6,7,3,0,2,,,,,,,,18,

,制程,,12,21,19,23,25,,,,,,,,100,

,客诉,,3,4,3,2,0,,,,,,,,12,

,SCAR总数,,21,32,25,25,27,,,,,,,,130,

,SCAR关闭数,,19,30,25,23,27,,,,,,,,124,

,SCAR关闭率,,90.48%,93.75%,100.00%,92.00%,100.00%,,,,,,,,95.25%,

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,2、后制程不良厂商、不良类型分布,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘异常处理',,,,,,,,,,,,,,,

,,,尺寸超差,PCB短路,PCB焊盘不上锡,PCB过孔不通,助焊剂残留,印刷错误,错料,与图纸不符,卡座不良,外观不良,毛刺,TOTAL,备注,

,1,鑫立,,2,,,,,,,,,1,3,,

,2,谦品,,,,,,3,,,,,,3,,

,3,昊飞,1,,1,1,,,,,,,,3,,

,4,溢滔,,,,1,,,1,,,,,2,,

,5,鸣拓,,,,,,,,2,,,,2,,

,6,新西,,,,,,,,1,,,,1,,

,7,新波,,,,,,1,,,,,,1,,

,8,伟之力,,,,,,,1,,,,,1,,

,9,侨晨,,,,,1,,,,,,,1,,

,10,贸鑫,,,,,,,,,1,,,1,,

,11,隆阳,1,,,,,,,,,,,1,,

,12,静达,,,,,,,1,,,,,1,,

,13,广天,1,,,,,,,,,,,1,,

,14,东慈,,,,,,,,,,,1,1,,

,,不良类型汇总,3,2,1,2,1,4,3,3,1,0,2,22,,

,四、供应商质量索赔,,,,,,,,,,,,,,,

,1、供应商月度质量索赔与关闭率,,,,,,,,,,,,,,,

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,数据统计表，源数据：参照‘质量索赔',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,TOTAL,

,,后制程案例数,11,32,25,25,25,,,,,,,,118,

,,引发损失案例数,2,3,3,4,1,,,,,,,,13,

,,完成索赔案例数,8,3,3,4,1,,,,,,,,19,

,,完成率,400%,100%,100%,100%,100%,,,,,,,,8,

,,应索赔金额(元),"￥6,016","￥2,141","￥21,960","￥1,259","￥2,093",,,,,,,,"33,469",

,,实索赔金额(元),"￥11,487","￥2,141","￥21,960","￥1,259","￥2,093",,,,,,,,"38,940",

,2、5月度质量索赔供应商一览,,,,,,,,,,,,,,,

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,数据统计表，源数据：参照‘质量索赔',,,,,,,,,,,,,,,

,,,瑞电士,,,,,,,,,,,备注信息,,

,,实索赔额,"2,093",,,,,,,,,,,,,

,,累计索赔额,"2,093",,,,,,,,,,,,,

,,累计索赔比率,100.00%,#DIV/0!,#DIV/0!,,,,,,,,,,,

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,五、供应商不合格品率（PPM）,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,AVE.,target

,,按钮组件,1233,764,217,4370,9918,,,,,,,,3300,5000PPM

,,钣金加工,8049,873,223,207,919,,,,,,,,2054,5300PPM

,,发光器件,150,5865,0,0,0,,,,,,,,1203,3400PPM

,,表面处理,128,72,110,0,863,,,,,,,,235,4500PPM

,,Ave.,2390,1894,138,1144,594,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目标,3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,3800,,

,,2011年实际均值,-,-,-,-,-,-,-,-,-,-,-,-,,

,,2012年实际,,,,,,,,,,,,,,

,,同比,,,,,,,,,,,,,,

,,环比,-,,,,,,,,,,,,,

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,六、原材料批次合格率,,,,,,,,,,,,,,,

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,1、按产品区分原材料批次合格率,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,按钮组件,99.17%,99.43%,99.50%,99.84%,99.80%,,,,,,,,99.55%,

,,钣金加工,97.00%,99.14%,99.89%,99.97%,99.94%,,,,,,,,99.19%,

,,发光器件,99.87%,98.81%,100.00%,100.00%,100.00%,,,,,,,,99.74%,

,,表面处理,99.95%,99.98%,99.91%,100.00%,99.99%,,,,,,,,99.97%,

,,印刷电路板,100.00%,99.84%,99.90%,100.00%,99.83%,,,,,,,,99.91%,

,,有机玻璃,99.63%,99.42%,98.23%,98.55%,99.79%,,,,,,,,99.12%,

,,线材,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,钣金原材,93.39%,100.00%,99.26%,98.94%,95.49%,,,,,,,,97.42%,

,,电气零部件,99.16%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.83%,

,,电子元器件,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,塑胶组件,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,集成电路,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,辅料,99.47%,100.00%,99.85%,100.00%,100.00%,,,,,,,,99.86%,

,,其它,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,Ave.,99.12%,99.76%,99.75%,99.81%,99.63%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目标,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,99.50%,,

,,2011年实际,99.07%,99.50%,99.50%,99.61%,99.16%,99.59%,99.60%,99.70%,99.50%,99.67%,99.70%,99.70%,,

,,2012年ALL实际,99.54%,99.77%,99.83%,99.90%,99.94%,,,,,,,,,

,,同比,,,,,,,,,,,,,,

,,环比,-,,,,,,,,,,,,,

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,七、2012年度重点关注供应商批次合格率状况,,,,,,,,,,,,,,,

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,1、按钮组件供应商质量状况,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,欣宇,99.91%,99.94%,99.95%,99.65%,99.90%,,,,,,,,99.87%,

,,件宏,99.56%,97.98%,99.45%,99.88%,99.83%,,,,,,,,99.34%,

,,钦佳,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,伊达,99.26%,99.16%,99.87%,99.55%,99.67%,,,,,,,,99.50%,

,,辛野,100.00%,98.39%,97.25%,99.28%,99.69%,,,,,,,,98.92%,

,,达亮,99.38%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.88%,

,,东慈,100.00%,99.84%,100.00%,100.00%,100.00%,,,,,,,,99.97%,

,,善创,94.44%,98.97%,100.00%,100.00%,90.00%,,,,,,,,96.68%,

,,顺坤,－,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,博信,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,立博,－,－,－,100.00%,－,,,,,,,,100.00%,

,,福大,－,－,100.00%,－,100.00%,,,,,,,,100.00%,

,,钢田,－,100.00%,97.50%,99.11%,97.85%,,,,,,,,98.62%,

,,Ave.,99.17%,99.37%,99.46%,99.80%,98.82%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目标,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,99.25%,,

,,2011年实际均值,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,98.84%,,

,,2012年实际,99.17%,99.37%,99.46%,99.80%,98.82%,,,,,,,,,

,,同比,0.33%,0.54%,0.63%,0.97%,-0.02%,,,,,,,,,

,,环比,-,,,,,,,,,,,,,

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,2、钣金加工供应商质量状况,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,东海,98.84%,99.68%,99.79%,99.95%,99.59%,,,,,,,,99.57%,

,,隆阳,99.90%,99.99%,99.99%,99.90%,100.00%,,,,,,,,99.96%,

,,怡通,99.17%,99.79%,100.00%,100.00%,100.00%,,,,,,,,99.79%,

,,豪成,99.66%,99.51%,99.39%,99.79%,97.27%,,,,,,,,99.12%,

,,佐和,99.88%,99.97%,99.88%,100.00%,99.96%,,,,,,,,99.94%,

,,利用,62.00%,91.60%,100.00%,100.00%,100.00%,,,,,,,,90.72%,

,,鸣拓,99.90%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.98%,

,,华美,－,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,揽金,－,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,余姚,95.61%,99.65%,99.23%,99.78%,100.00%,,,,,,,,98.85%,

,,伟之力,100.00%,100.00%,100.00%,100.00%,99.87%,,,,,,,,99.97%,

,,通盛,100.00%,97.78%,100.00%,100.00%,100.00%,,,,,,,,99.56%,

,,昌盛,100.00%,100.00%,99.63%,100.00%,100.00%,,,,,,,,99.93%,

,,锐毕利,－,－,－,-,-,,,,,,,,#DIV/0!,

,,希佳,－,－,100.00%,100.00%,-,,,,,,,,100.00%,

,,连润,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,新聚,100.00%,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,新申,100.00%,－,100.00%,100.00%,-,,,,,,,,100.00%,

,,诺崎,100.00%,100.00%,100.00%,99.97%,100.00%,,,,,,,,99.99%,

,,Ave.,97.00%,99.10%,99.89%,99.97%,99.81%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目标,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,99.17%,,

,,2011年实际均值,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,98.87%,,

,,2012年实际,97.00%,99.14%,99.88%,99.97%,99.79%,,,,,,,,,

,,同比,-1.89%,0.27%,1.02%,1.11%,0.93%,,,,,,,,,

,,环比,-,,,,,,,,,,,,,

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,3、发光器件供应商质量状况,,,,,,,,,,,,,,,

,数据统计表，源数据：参照‘供应商月度KPI',,,,,,,,,,,,,,,

,,,1月,2月,3月,4月,5月,6月,7月,8月,9月,10月,11月,12月,total,

,,鼎晖,98.31%,100.00%,100.00%,100.00%,100.00%,,,,,,,,99.66%,

,,广天,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,华鼎,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,磊志,100.00%,85.71%,100.00%,100.00%,100.00%,,,,,,,,97.14%,

,,一讯,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,弘起,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,光华,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,光纳,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,三高,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,能浩,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,欣瑞达,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,麦思奇,100.00%,100.00%,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,秋田微,100.00%,－,100.00%,100.00%,100.00%,,,,,,,,100.00%,

,,振晨,－,－,－,－,100.00%,,,,,,,,100.00%,

,,Ave.,99.87%,98.70%,100.00%,100.00%,100.00%,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,#DIV/0!,,

,,2012年目标,99.46%,99.46%,99.46%,99.46%,99.46%,99.46%,99.