8D报告格式模板(英文)

Pleaseplaceyour

Plant/LocationherePleaseplaceasimplephrasethatdescribesyourproblemhereNameof8DOwner8DNumberinAPSDDate8DIssued:PlacedatehereNotetouser:ThisformismeanttobeatemplatetobetterenableyoutomeettheAS63standard,whichisquitein-depthandprofound.Duetotheuniquenessofeachproblem,youmayneedtomodify/addtothispresentationsothatyoucomplywiththeactualAS63standard.Step1

FormaTeam

(Membersshouldincludeallpertinentgroups-Cross-Functional)

RolesNamePhone#E-mailaddressPositionTeamLeader

TeamMember1TeamMember2TeamMember3TeamMember4TeamMember5TeamMember6TeamMember7TeamMember8Step2

DescribetheProblemWhatparthastheproblem?

Wherewasthepartwhentheproblemwasobserved?

Whereistheproblemonthepart?

Whenwastheproblemobservedfirst(clockandcalendartime)?

Whensincethattimehastheproblembeenobserved?Anypattern?

When,inthepart’shistoryorlifecycle,wastheproblemfirstobserved?Howmanypartshavetheproblem?Whatisthesizeoftheproblem?Howmanytimesdoestheproblemoccuroneachpart?ConditionIs:AutolivRequirementis:Note:InserttheappropriatepicturesorsketchesintheboxesprovidedabovePictureofNonConformingConditionPictureofConformingConditionDesiredCondition:ActualCondition:

AutolivNCMnumberissuedforthisproblem:BookendDates:From: To:Problemstartdate Cleanpointbyinspection(orotherwise)Date

WhatisthesuspectAIAGlabelserialnumber/lots?Whataretheinventorylocations(warehouse,in-transit)?WhatisthetotalN/Gproductproduced?ListallaffectedPartNumbers:Howmanyareproducedeachshift?Howmanyshiftsrunthisproduct?SupplierAutolivCustomerInspectionMethodUsedKappaScoreorGageR&R(orwhatisthevalidationmethodsortprocess)QuantityInspectedQuantityofRejectsfoundStep3

ImplementContainmentActions

Step3

Implement

ContainmentActionsPictureofCertificationMarkingMethodtoIndicateCleanPointtoCustomer(ifapplicable)

Step3

Implement

ContainmentActionsCopyofInspectionSortingand/orContainmentinstructionstoworkersresponsibleEvaluatedforriskusingFMEAorotherriskanalysistoolstopreventsecondaryproblemthatcouldresultfromthecontainmentaction.Evaluated?YesNoStep4

RootCauseAnalysisPleaseincludethefollowingoverheadofthe“FiveWhyforOccurrenceandDetection”ORafullycompletedFaultTreewithaccompanyinganalysis.Step4

RootCauseAnalysis–FiveWhy–OccurrenceandDetection

OccurrenceCauseDetectionCauseWhyOccurrenceRootCauseWhyWhyWhyWhyWhyWhyWhyDetectionRootCauseProblemStatementStep4

RootCauseAnalysis–FaultTreeAnalysisAddyourownfaulttreehereordeleteoverheadifyouuse5Why.Step4

RootCauseAnalysisThefollowingtwooverheads,theFishboneandtheCauseandEffectTable,areoptionalproblemsolvingtoolsandshouldbeusediftheothertoolswereinadequate.

Man MethodMeasurementMachineMaterialEffectNote:Circletheacceptedcausesinred.Toinputdataintheboxesjusthighlightthebox(youwillseecrosshatchlinesontheboarder)andstarttypingyourtext.Thetextshouldautomaticallywrapinsidethebox.OptionalDeletethisoverheadifnotused.Step4

RootCauseAnalysis(Fishbone)

ManAcceptRejectExplanationMethodAcceptRejectExplanationMeasurementAcceptRejectExplanationMachineAcceptRejectExplanationMaterialAcceptRejectExplanationCauseandEffectAnalysisWorksheetOptionalDeletethisoverheadifnotused.RootCause(Frompreviouspages)DatathatSupports/ProvestheRootCauseOccurrenceCauseDetectionCauseStep4

RootCauseAnalysis–VerificationofRootCauseStep5

ChooseandImplementCorrectiveActionsCorrectiveAction(s)CompletionDateofCorrectiveActionOccurrenceCauseDetectionCauseStep6

EvaluateResultsTotalQuantityInspectedPostthePermanentCorrectiveActionQuantityRejectedQuantityAcceptedInspectionMethodUsedPostthePermanentCorrectiveActionGageR&R/Kappascoreforthisinspectionexercisein

step6.Poka-Yoke?(Pleaseincludejustification.)YesNoConfirmtheproblemiseliminated!SystemicRootCauseAnalysisPleaseanswerthefollowing-Whytheproblemwasnotpredictedintheplanning/development/launchphase?Whatsystemicallyfailedinthemaintenanceprocesstopreventthisproblem?Ifanyotherstandardprocessbrokedownduringtheproblem–Whydidthisprocessfail?Pleaseusethe5-Whytoanswerthesetypeofsystemicquestions.Question/AnswerisMandatoryunlessAutolivmanagementbuyoff.Addoverheadsasappropriate.Step7

PreventReoccurrence

WhyRootCauseWhyWhyWhyLookacross(orsideways)tosimilarprocesses,productandmachines.Listthenamesofsame,orsimilarareas(processes,products,machines)

Evaluatetheneedofeachoftheseareasforapplicationofthecorrectiveaction

Pleaselistthedatesthatthecorrectiveactionisimplementedforeachoftheseareas.Step7

PreventReoccurrenceControlsshallbeimplementedtoensurethecorrectiveactionsareworkingforthefuture.Pleaseinclude/attachinthedocumenttheupdated–ChecklistsWorkInstructionsStatisticalProcessControl(SPC)SamplingGaugingAuditsPreventivemaintenanceStep7

PreventReoccurrenceUpdateddocumentation(PFMEA,ControlPlan,WorkInstructions,etc.)ismandatory.Evaluateescapepoint