ABB 变频器 培训资料ACS 400 FEATURES

ProductintroductionContentofthepresentation:

内容简介2)Mechanics&HW

硬件结构3)ControllingACS400

ACS400的控制4)ParametersandMacros

参数和应用宏1)ACS400innumbers

ACS400的数据产品介绍basicnumbersConstanttorque: 2.2-30kW恒转矩应用Variabletorque: 3.0-37kW变转矩应用Inputvoltage:3

,200..240V,+/-10%供电电压 3

,380..480V,+/-10%Outputvoltage: from0toUN输出电压:Outputfrequency: from0to250Hz输出频率:基本数据

basicfeaturesPulseWidthModulated(PWM)drive: twoswitchingfrequencies4and8kHz脉宽调制型传动：两种开关频率4和8kHzasstandardEMCindustriallevel withoptionalfiltercommerciallevel标准产品满足工业电网的EMC要求，配用可选滤波器可适于商业的电网DCchoketoreduceharmonics

DC电抗器可减少谐波干扰remotepanel

控制盘boththeconstanttorqueandvariabletorqueapplications恒转矩和变转矩两种应用CosteffectiveandgeneralpurposeACdrive:

高效，通用的交流传动产品基本特点EnvironmentAmbientoperatingtemperature:运行温度:Switchingfrequency4,0kHz 0...40C,noderating 40...50C,with10%deratingSwitchingfrequency8,0kHz 0...40C,derating20%Storagetemperature:存储温度:-20...70OCAltitude:海拔高度:<1000mfor100%loadabilityDerate1,0%every100mabove1000mMaxaltitude2000mRelativehumidity:相对湿度:<95%,nocondensationallowed使用环境designationcode类型编码designationlabelTheserialnumberidentifiesthemanufacturingtime,e.g.fromthenumber824A0326youcanseethemanufacturingweek,theweek24inyear1998名牌编码ConstantTorqueratingsRatedmotorRatedoutput Maximumoutputpower Current,3~ Current,3~

*)

Pn(kW)I2(A) Imax(A)*)150%overloadabilityforadutycycleof1/10minspeedtorqueApplicationrequirement:7.4 9.9 13.2 17.4 23 34.5 45 57 6678.52.2 4.93.0 6.64.0 8.85.5 11.6 7.5 15.311.0 23 15.0 3018.5 38 22.0 44 30.0 59恒转矩额定值VariableTorqueratingsRatedmotorRatedoutput Maximumoutputpower Current,3~ Current,3~

*)

Pn(kW)I2(A) Imax(A)*)110%overloadabilityforadutycycleof1/10min7.3 9.7 12.8 16.8 25.3 33 41.8 48.4 64.9 79.3Applicationrequirement:LinearSquarespeedtorque3.0 6.64.0 8.85.5 11.67.5 15.3 11.0 2315.0 30 18.5 3822.0 44 30.0 59 37.0 72变转矩额定值ConstantTorqueCablingRatedmotorACS400 output fuse(A) Cable(CU)power type Current, mm2 3~

Pn(kW) I2(A)2.23.04.05.57.5 11.015.018.522.030.04.96.68.811.615.32330384459ACS401-0004-3ACS401-0005-3ACS401-0006-3ACS401-0009-3ACS401-0011-3 ACS401-0016-3ACS401-0020-3ACS401-0025-3ACS401-0030-3ACS401-0041-32.52.52.566101016162510101016162535505063rapidfusestoprotectthecabling恒转矩负载的电缆尺寸VariableTorqueCablingRatedmotorACS400 output fuse(A) Cable(CU)power type Current, mm2 3~

Pn(kW) I2(A)3.04.05.57.511.0 15.018.522.030.037.06.28.311.114.821.528.83541.255.768.1ACS401-0004-3ACS401-0005-3ACS401-0006-3ACS401-0009-3ACS401-0011-3 ACS401-0016-3ACS401-0020-3ACS401-0025-3ACS401-0030-3ACS401-0041-32.52.56610101616252510101616253550506380rapidfusestoprotectthecables变转矩负载的电缆尺寸Someimportantoptions:RFIfilters(IP54)RFI滤波器Outputchokes(IP00)输出电抗器DDCSmoduleDDCS模块

Fieldbusmodules

现场总线适配器Brakeunits(IP00)制动单元可选件体积小Power[kW]ExcellentPower/Volume-Ratio!00.20.40.60.811.21.40.751.11.52.2345.57.5111518.5223037kW/dm3ACS400ABSMMCTYkwa功率/体积比SmallDimensionreference(mm)FrameR1FrameR2FrameR3FrameR4WidthW125125203203HeightH330430545636DepthD209221247280H1318417528619H2300400500600W19898160160W29898a(=d)5,55,56,56,5b10101313c5,55,56,56,5mass[kg]5,89,018,527,0HighPower/Volumeratio ->spacesavingdrive极高的功率/体积比

->节省空间IP21enclosureDimensionsIP21dimensions外形尺寸Dimensionreference(mm)FrameR1FrameR2FrameR3FrameR4WidthW215215257257HeightH450550642742DepthD241253279312H1318417528619H2330430545636a(=d)5,55,56,56,5b10101313c5,55,56,56,5mass[kg]5,89,018,528,0withoptionalIP54cover:IP54-dimensionsButallows100%loadability!允许100%额定负载!IP54requiresalso:anextrainsidefan附加的内部风扇IP54needstobeorderseparatelyIP54需单独订购外形尺寸explosionpictureIP21fan(DC)IP21风机(DC)I/OterminalI/O端子panel控制盘frontcover前盖backcoverDCchokeDC电抗器底板heatsink散热器cover机壳maincircuit主电路powermodules功率模块结构图Thenumberofpartshasbeenminimizedtomaximizethereliability器件的数量越少可靠性越高TerminalInterfaceLeds(greenandred)PanelconnectorX2WarningstickerDDCSconnectionX6RS485connectorX3Terminal resistorjumperJ2I/OconnectionX1U/IjumperJ1MainsconnectionsU1V1W1Uc+Uc-U2V2W2端子接口X1IdentificationDescription1SCRTerminalfosignalcablescreen(connectedinternallytofameearth2AI1Analogueinputchannel1,programmableDefault:0-10V(Ri=200kohm)(s1:1:U)<==>0-fnomoutputfrequency,0-20mA(Ri=500ohm)(s1:1:I)<==>0-fnomoutputfrequencyresolution0.1%,accuracy+1%3AGNDAnalogueinputcircuitcommon.(Connectedinternallytoframeearththrough1Mohm)410V10V/10mAreferencevoltageoutputforanalogueinputpotentiometer,accuracy+2%5AI2Analogueinputchannel2,programmableDefault:0-20mA(Ri=500ohm)(s1:2:U)<==>0-fnomoutputfrequency0-10V(Ri=200kohm)(s1:2:U)<==>0-fnomoutputfrequency6AGNDAnalogueinputcircuitcommon.(Connectedinternallytoframeearththrough1Mohm)7AOAnalogueoutput,programmable.Default:0-20mA/outputfrequency(load<500ohm)8AGND(Gnd)CommonforDIreturnsignals924V_OUT24V/250mAauxiliaryvoltageoutput(referencetoAGND).Shortcircuitprotected10DCOM1DCOM1digitalinputcommon1(forDI1,DI2andDI3)Toactivatedigitalinput,theremustbe+12V(or-12V)betweenthatinputandDCOM1.24VsupplymaybeprovidedbytheACS400(X1:9)orfromexternal12-24Vsource.DIconfigurationFactory(0)Factory(1)11DI1Start/StopActivatetostart.Motorwillrampuptofrequencyreference.Deactivatetostop.Motorwillcoasttostop.

StartIfDI2isactivated,momentaryactivationofDI1startstheACS400.12DI2ReverseActivatetoreverserotationdirection.

StopMomentarydeactivationalwaysstopstheACS400.13DI3JogActivatetosetoutputfrequencytoconstant5Hz.ReverseActivatetoreverserotationdirection.14DI4Hastobedeactivated.Hastobeactivated.15DI5Acceleration/decelerationselectionAcceleration/decelerationselection16DCOM2DCOM2digitalinputcommon2(forDI4,DI5)17-19RO1Relayoutput1programmable(default:fault=>17connectedto18)12-250VAC/30VDC,10mA-2A20-22RO2Relayoutput2programmable(default:running=>20connectedto22)12-250VAC/30VDC,10mA-2Astd.I/Oconfiguration标准的I/O结构AnalogueinputselectionU/IjumperJ1orref.frombothAIs模拟输入选择Maximumcablelengths100metersforR1200metersforR2300metersforR3300metersforR4Withoutputchoke,roughlydoublethelengthpresentedabovemotorcablesUsesymmetricalcables:电机电缆GalvanicisolationPEgroundI/OterminalDIRO1RO2analogueground2,2nF1M?powercircuitopticalcouplesoperatingvoltage5V/10V/24VHighresistancepreventscurrentflowingincaseofdifferentsignalpotentialPotentialdifference?AI/ORS485Customeranalogueref.用户的模拟给定电隔离TotalGalvanicIsolationPEgroundI/OterminalDIRO1RO2analogueground2,2nF1M?AI/ORS485customertohaveatotalisolationseparateisolatorsneeded完全的隔离侧需要隔离元件完全的电隔离DI-GalvanicIsolationPEgroundI/OterminalRO1RO22,2nF1M?AI/ORS485customercommongroundforDI1-3Ifyouuseinternal24ValltheDIsareconnectedtothesamegroundpotential如果用内部的24V，则DI共地DI3internal24VDI2DI1DI4DI5commongroundforDI4-5=analogueground用户部分DI的电隔离DI-GalvanicIsolationI/OterminalRO1RO2AI/ORS485customerIfyouuseexternal12-24VyouhavetwoisolatedgroupsDI1-3andDI4-5如果用外部12-24V电源，则可以有DI1-3和DI4-5两组隔离DI3externalsupply外部供电DI2DI1DI4DI5commongroundforDI1-3commongroundforDI4-5DI的电隔离Mountinggaps安装间隙50mmsides侧面间隙50mm200mmaboveandbelow上下间隙200mmTwomountingpossibilities两种安装方式Wallmounting壁挂式安装Flangemounting(optionkit)法兰式安装(可选)IFEMCFilterEMCaccordingtoprEN61800-32nd(industrial)environmentasstandard1st(EN50081-2residential,commercial)environmentwiththefilterIP54enclosureSide-mounted侧面安装orbehind背面安装EMC

滤波器的安装BRKBrakeunitsCablelengthbetweenbrakeunitand

inverter:0.5m制动器组件和逆变器间的电缆长度为:0.5mforlongerdistancesadditionalfusesareneeded(max.cablelengthwithfuses5m)更长的距离要附加熔断器(附加熔断器后最大电缆长度为5m)Thermalprotectionincluded内含热保护器制动单元DynamicBraking

动态制动IP20IP20的防护等级Chopperandresistorintegrated斩波器和电阻集成在一起Features

特性Chopperaveragepowerupto8kW斩波器的平均功率可以达到8kWControlVersatilityStandardI/O5digitalinputs2analoginputs1analogoutput2relayoutputs24V,10Vref.RS-485RS-485FieldbusmodulesDDCS/DrivebusOverridingControllerAPCAC70AC80...OptionalDDCSinterfaceboardNote:DrivesWindowcompleteversionavailablethroughDDCSboardPanelbus-ModbusorComp-ACpanels9600b/sRS-485/232PCTools:DrivesWindowlightDrivesLinkACS400控制方式的多样性ControlThroughPanelsGeneralComp-ACpanel:ACS100-PANACS400panel:ACS-PAN-A/BVisibleoutputvaluesorVisibleoutputvalue用控制盘操作显示输出值显示输出值OutputdisplayLocal/remotecontrolDriverunningDirectionFrequencysetpointOutputcurrentrelativetoImaxAbsoluteoutputcurrentOutputfrequencyOutputdisplayindicator-speed速度-torque

转矩-power功率-referencevalue给定值-kWhcounter运行的千瓦时-DI1-DI4statusDI1-DI4的状态etc.等等。youcanalsocustomizethedisplaywithyourprocessvariable用户也可定义显示过程变量orYoucanselectthedisplayedvalues:可以选择显示值输出显示SimpletouseCommissioningwithoutpanelShortmenues:(only23basicparametersvisible)WriteReadEasyparametertransfer使用简单短菜单模式不需用控制盘调试方便的参数传递(仅显示23个基本参数)commissioningwithoutpaneland statusviagreenorredledsWhatyouget?oneAI:refsignaldefault0-10VoneAO:outputfnom,default0-20mAeither Factory(0)/50Hz: DI:start,reverse&Jog(5Hz) 2timesforACC/DCC RO:fault&runningor Factory(1)/60Hz: DI:start,stop&reverse 2timesforACC/DCC RO:fault&running不需用控制盘调试Ifthisisenoughandnospecialconfigurationrequired,useACS400withoutpanel-likeaCOMPONENT-e.g:tohaveboththecontactorandspeedcontrolinone如果以上的标准配置已满足应用，可不用ACS400控制盘它就象一个含有接触器和速度控制器的元件。DiagnosticsVariouskindsofalarmcodescanbereadordisplayed:CodesAL1-AL7forbuttonoperations,e.g.AL1-AL7是由键盘操作引起的报警,例如：-upload/downloadfailed

控制盘上载/下载参数出错

-operationnotallowedwhilestartisactive

当起动功能被激活时，控制盘操作不允许-start/stop/directionnotfollowed

起动/停止/方向指令不来自于控制盘AL8-AL25forprocesscontrol,e.g.AL8-AL25是由过程控制引起的报警，例如：-overcurrentcontrolleractive

过流控制器报警-undervoltagecontrolleractive

过压控制器报警-serialcommunicationloss

串行通讯丢失-motorovertemperature(at95%oflimit)

电机温度过高报警-motorunderloadalarm

电机欠载报警各种报警码可以读或显示诊断Diagnostics26differentfaultcodes(FL1-FL26),e.g:-overcurrent

过流-ACS400overtemperature

ACS400过温-Analogueinputfault

模拟输入故障-Panelloss

盘丢失-Motorstall

电机堵转-ExternalfaultthroughDI

DI输入的外部故障

-Outputearthfault

输出接地故障etc.

等等。26不同故障编码(FL1-FL26)，例如：诊断signallogic

SCR123AI1AGND456AGND+10VAI2789+24V10DCOM1AO1AGND11DI112131415DI2DI3DI4DI516DCOM21718RO1A19RO1BRO1C2021RO2A22RO2BRO2CSINKLogic(NPN)J1AnalogueinputsAI1:AI2:AI1:0-10VAI2:0(4)-20mA0...20mAorE.g.Internal-24VSCR123AI1AGND456AGND+10VAI2789+24V10DCOM1AO1AGND11DI112131415DI2DI3DI4DI516DCOM21718RO1A19RO1BRO1C2021RO2A22RO2BRO2CJ1AnalogueinputsSOURCElogic(PNP)AI1:AI2:AI1:0-10VAI2:0-10VE.g.Internal+24VNoadditionalconversionlogicneeded!不需要逻辑变换信号逻辑MenudisplayindicatorParametersetc.Parametersingroups:

total:214parameters in24groupsNavigationamongothers: 12languages(含中文) 9macros 7constantspeeds 2criticalfrequencies IRcomp+U/fratio powerlossridethrough DChold sleepfunction 15faultfunctions OEMapplicationShortmenus(214->23)tosimplifytheparametersetting.短菜单(214->23)使参数设置简单化ACS400Panel:fullparameternames?userfriendlyACS400盘：完整的参数命名意味着友好的使用界面参数ParametersAc-/decelerationtwoACCandDECramptimesselectablethroughdigitalinputsDec.1T[s]f[Hz]fmaxLinearS1S2S3RamptimesS1<1sRamptimesS2<1,5sRamptimesS3<15sdifferentrampshapes-Parameter2201toselectthepair-Parameters2202-2205toadjustthetimef[Hz]fmaxAcc.1Acc.2Dec.2由DI选择两种不同的加速/减速曲线加速/减速Parameters U/FRatioAdjustableU/Fratio可调整的U/F比U/UMAXf[Hz]LinearMotornominalfrequency100%0Parameter2606Square-Square-LinearandU/F比Parameters slipcompensation-driveshaveanautomaticslipcompensation具有自动的滑差补偿T/TNTMAXT=TNnN

(nominalspeed)sact(Slip)isproportionaltoloadns

(speedatnominalload)0CompensatedTL=0

TL=TNNoslipcompensationrpmSpeed1000990980970960MotortorqueSnom

(slip)滑差补偿Parameters IR-compensationIRcompensationtoincreasethetorqueatlowspeedsIR补偿增加低速时的转矩level,U[V]f[Hz]rangeT/TN[%]20406080100120140160180f[Hz]StartmomentParameter2603&26061020304050NoIR-CompensationIR-CompensationU/UMAXf[Hz]Nocompensation(Linear)Motornominalfrequency100%0IRcomp.rangeIR补偿PowerlossridethroughParameter2006=0disable=1enable500ms=2enablewithouttimelimit(Dependsofthekineticenergy)SupplyvoltageDClinkvoltageOutputfrequencyMotortorqueSupplyvoltagedropU[V]Controller:decreasesoutputfrequencycausingalsoadropinmotortorquef[Hz]T[Nm]EnablingtokeeptheDClinkvoltageabovethelimit(>65%)Iftheloadhasenoughkineticenergy(e.g.fans)欠压缓冲Parameters CriticalfrequencyToavoidnoisecausedbyresonanceincertainspeedranges2adjustableskipoverfrequenciesIndividualsettingsforskipfrequencylowlimitskipfrequencyhighlimitf1Hif2HifREF(Hz)foutputf1Lof2Lo危险频率避免在某些特定速度范围内的共振问题两个可设定的跳跃速度范围

独立设定危险频率低限危险频率高限Parameters PIDcontroller-PLevelcontrolisnormallyP

(gain)only:液位控制一般仅用P控制

-Averaginglevel:Lowgain -Tightlevel:HighgainOutputACS140/400FeedbackinformationSurfacelevelmeasurementPumpMInputThesettingrangeis0.1->100%oftheoutputvalueParameter4001PID控制器-P

FlowandpressurecontrolsareusuallyPIcontrolled流量和压力控制一般用PI控制Inflowcontrollowgain,fastintegraltime(Ti)InpressurecontroldependsofthesystemPUMPMACS140/400FeedbackinformationInputPressuresensortosetthetime(sec.)toachievethemaximumoutputParametersPIDcontroller-PINoovershootingParameter4002:PID控制器-PI

Tospeed-uptheprocesscontrolincaseofalinearlychanging

errorvalue

如果偏差值为线性变化，则可用快速的过程控制FANMACS140/400FeedbackinformationTemperaturesensorParameter4003:ParametersPIDcontroller-PIDtosetthetimefortheadditionalconstantvalueintheoutpute.g.Temperaturecontrol:Gain20-60;Ti=2-5min,Td=Ti/4温度控制一般使用PID控制;放大倍数20-60;Ti=2-5min,Td=Ti/4Parameter4004:tosetthetimeconstantofthefiltertosuppressthepossiblenoisePID控制器-PID

PID-controller Scaling

theactualvalueAcoolingsystemwhichfeedbackistemperature:-temperature15orlower=0-4mA-temperature15-35=4-20mA-temperature35orhigher=20mAScalingoftheactualvalue(4009,4010):-MINACT1issetto0% (=15

C)-MAXACT1issetto100% (=35

C)Scalingoftheanalogueinput2(1304,1305):-MINIMUMAI2issetto20% (theminimumvaluefortheAI2is4mA)-MINIMUMAI2issetto100% (themaximumvaluefortheAI2is20mA)Presettings(1103,4006,4007):(-Analogueinput1selectedforreferencevalue)-Analogueinput2(AI2)selectedfortheactualvaluefeedback-Actualvalue1(ACT1)isusedassuchforthefeedback0%100%ACT1temperature15

C35

C4mA20mAAI1实际值的变比PID-controller SleepfunctionActualvalue实际值Time时间

Wake-upleve唤醒等级Frequency频率Sleeplevel(Hz)睡眠等级Stop停止Start起动t<tdtdTime时间td=sleepdelayParameters4013-4015Stand-bymode睡眠功能睡眠状态macros1.Factory defaultconfiguration工厂宏缺省配置2.ABBstandard generalmacroforEuropeABB标准型适于欧州的标准宏3.3-wire push-buttonuse3-线型按钮控制4.Alternate alternatingthedirection交变型交替变换转动方向5.Motorpot.meter ref.in-anddecreasethroughDis电动电位器型数字信号来控制给定6.Hand-Auto twocontrolmodes(HVAC)手动/自动两种外部控制模式7.PID-control closedloopcontrol:pressure,flow...PID-控制闭环控制系统:压力,流量8.Premagnetise forquickstart预磁通型

适于要求快速起动9.PFC

forpumpandfan

泵和风机控制用于泵和风机9种预置宏Factory(0)Analoginput

模拟输入

Frequency(AI1)

频率给定(AI1)Digitalinputs

数字量输入Start/Stop(DI1)

起动/停止

Direction(DI2)

转向Constantspeed(DI3)

恒速Ramppair1/2selection(DI5)

曲线1/2选择

Analogoutput

模拟输出

Frequency(AO)

输出频率(AO)Relayoutputs

继电器输出

Fault(RO1)

故障(RO1)

Running(RO2)

运行(RO2)Forapplicationswherenopanelavailableorneeded!用于无控制盘的应用

Motornominalvaluesare230/400V,50Hzand1440rpm电机额定值为230/400V,50Hz和1440rpm

Signalsscaledaccordingto50Hz信号按50Hz标称Maxoutputfrequency50Hz

最大输出频率为50Hz

ToactivateUSsettings(factory(1)-60Hz),DI4needstoDI4为US设置 beconnectedto24V工厂宏(0)-50HZ应用Analoginput

模拟输入

Frequency(AI1)

频率给定(AI1)

Digitalinput

数字量输入

Start/Stop(DI1)

起动/停止

Direction(DI2)

转向

Constantspeed(DI3)

恒速

Constantspeed(DI4)

恒速

Ramppair1/2selection(DI5)

曲线1/2选择

Analogoutput模拟输出Frequency(AO)

输出频率(AO)

Relayoutput

继电器输出Fault(RO1)

故障(RO1)Running(RO2)

运行(RO2)Generalpurposemacroforconstantspeedapplications一般用于恒速应用场合ABBstandardABB标准宏Analoginput

模拟输入

Frequency(AI1)

频率给定(AI1)

Digitalinput数字量输入

Start(DI1)

起动

Stop(DI2)

停止

Direction(DI3)

转向

Constantspeed(DI4)

恒速

Constantspeed(DI5)

恒速Analogoutput模拟输出

Frequency(AO)

输出频率(AO)

Relayoutput继电器输出

Fault(RO1)

故障(RO1)

Running(RO2)

运行(RO2)Forapplicationsthedriveiscontrolledusingmomentarypushbuttons本应用由不保持的按钮控制

3-Wire3-线型OffersanI/OconfigurationthatisadoptedtoasequenceofDIcontrolsignalswhenalternatingthedirectionofrotationofthedrive提供当交替变换转动方向时DI顺序控制的I/O配置AlternateAnalogoutput模拟输出

Frequency(AO)

输出频率(AO)

Relayoutput继电器输出

Fault(RO1)

故障(RO1)

Running(RO2)

运行(RO2)Analoginput

模拟输入

Frequency(AI1)

频率给定(AI1)

Digitalinput

数字量输入

Start/Stop(DI1)

起动/正转

Direction(DI2)

起动/反转

Constantspeed(DI3)

恒速

Constantspeed(DI4)

恒速

Ramppair1/2selection(DI5)

曲线1/2选择

交变型CosteffectiveinterfaceforPLCsthatvarythespeedofthedriveusingonlydigitalsignals提供了一种仅使用数字信号来控制传动变速的，与PLC相连的经济接口MotorpotentiometerAnaloginput

模拟输入

Frequency(AI1)

频率给定(AI1)

Digitalinput

数字量输入

Start/Stop(DI1)

起动/停止

Direction(DI2)

转向

Referenceup(DI3)

升速

Referencedown(DI4)降速

Constants