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ProductionProcessofPrefabricatedConcreteMembers(LaminatedSlab
asanExample)Lecturer:Wang
JunPCBULIDING
CONSTRUCTIONLearntheSpiritof
LubanBecometheCraftsmenofthe
Nation0102BriefIntroductionofLaminated
SlabProduction
ProcessofLaminated
SlabPCBULIDING
CONSTRUCTIONContentsPCBULIDING
CONSTRUCTION01BriefIntroduction
ofLaminated
Slab叠合板简介01Laminatedslabisacommonprefabricatedcomponentinprefabricatedconcrete
buildings.Laminated
floor
slab
is
a
preferable
tructural
form
combining
prefabricated
bottom
plate
with
cast-in-place
concrete
slab.TheprestressedmainreinforcementofthebottomplateisthemainreinforcementoftheLaminatedfloorslab,andtheupperconcretecast-in-placelayerisonlyequippedwithnegativemomentreinforcementandstructural
reinforcement.Theprefabricatedbottomplateisusedasthebottomformforthecast-in-placeconcretelayeranddoesnothavetosupport
theformworkforthecast-in-place
layer.Thebottomsurfaceofprefabricatedbottomplateissmoothandflat,andtheceilingcannolongerbeplasteredaftertheplateseamistreated.Laminatedfloorslabhastheadvantagesofgoodintegrity,highstiffness,goodcrackresistanceandsaving
formwork.BriefIntroductionofLaminated
SlabFig.5.5.4Sketchofplateendstructureoflaminated
slab1-Supportbeamsorwalls;2-Precastslab;3-Bottomplatereinforcement;4-Trussreinforcement;5-Additionalreinforcement;6-Supportreinforcement;7-Transverselydistributed
reinforcementTrussreinforcement15dorloeextends
acrossthe
centerlineStressedreinforcement叠合板简介Functionoftrussintrussreinforcementconcretelaminated
slabINCREASETHERIGIDITYOFPRECAST
SLABUNDERTHEACTIONOFMANUFACTURE,TRANSPORTATIONAND
HOISTINGITISALSOUSEDASTHESUPPORTREINFORCEMENTDURINGCONSTRUCTIONTOSUPPORTTHEUPPER
GLUTENINTHECAST-IN-PLACE
SLABINCREASETHESHEARRESISTANCEOFPRECASTSLABANDPOST-CASTCOMPOSITE
LAYER01Briefintroduction
ofLaminated
SlabBottom
platePCBULIDING
CONSTRUCTION021Production
ProcessBriefIntroductionofLaminated
Slab01Thelaminatedslabproductionadoptsmovablemouldtableforassemblylineproduction.Theproductionprocessisas
follows:ProductionProcessofLaminated
Slab02Theproductionprocessisas
follows:WearhelmetWearglovesWear
workclothesInspectequipmentCleaningPlacethemouldaccordingtothedrawingdimensionReinforcementprocessingReinforcement
bindingEmbeddedpartsplacementConcreteblankingConcretepouringConcretevibratingSteamcuringwarehousemaintenanceRemovemouldLiftingplateandwarehousingProductionpreparationMouldplacementSteel
barbindingConcretepouringLaminatedslab
curingLifting
plateandwarehousing> > > >>Production
preparationMainwork
contents:Wearsafetyhelmetcorrectly,checkequipmentoperationandcleanupgarbage,
etc.Productionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Lifting
plate
and
warehousing>>>>>Mould
placementAccordingtothetemplatedrawingoflaminatedslab,getthemouldandplacethemouldonthemouldtableMoulddimension
inspection⚫Brushmouldrelease
agent(1)Laminatedslab
mould(2)Checkmould
dimension(3)Paintmouldrelease
agentProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Liftingplate
andwarehousing> >> >>Reinforcement
binding
Accordingtothereinforcementdrawingoflaminatedslab,thestressedreinforcementandtrussbarare
processedProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminated
slabcuring06Lifting
plate
and
warehousing> > > > >Reinforcement
bindingAfterthereinforcementprocessingiscompleted,itshallbeinstalledandstackedaccordingtothetypeof
reinforcementProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Liftingplate
andwarehousing>>>>>Reinforcement
bindingCollectandplace
reinforcementBinding
reinforcementPlaceembedded
parts(1)Reinforcement
processing(2)Placementof
reinforcement(3)Placeembedded
partsProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Lifting
plate
and
warehousing>>>>>Concrete
pouringCollect
the
concrete
according
to
the
template
drawing
of
the
laminated
slab,
and
transport
the
concrete
throughthetorpedotransporttankandblankingittothe
spreaderProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Liftingplate
andwarehousing>>>>>ConcretepouringMovethespreaderto
distributeVibrateconcrete(adoptthemodeofmouldtable
vibrating)Surfacenapping(makingroughsurface)(
1
) S
p
r
e
a
d
e
r f
o
rspreadingProductionprocessoflaminated
slab01Productionpreparation02Mouldplacement03Steel
barbinding04Concretepouring05Laminatedslab
curing06Lifting
plate
and
warehousing> > > > >Laminatedslab
curingConcretemembersareplacedinacuringroomfilledwithsaturatedsteamoramixtureofsteamandairtoacceleratethehardeningofconcreteinahightemperatureandhumidity
environment.(1)Enterthesteamcuring
warehouse(2)
Palletizer(3)Steamcuring
warehouseProductionprocessoflaminated
slab01Productionpreparation02Mouldp
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