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EDIT:MadeavailablebyORA/OE/DCIQA01/29/03-undatedMSWordfilereceivedfromCDER&tableformatrevised
*CurrentChanges*
FORMFDA2438g(ComputerGenerated,05/98)30
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TRANSMITTALNO.98-17(05/20/98)
FoodandDrugAdministration
ComplianceProgramGuidanceManual PROGRAM 7356.002F
CHAPTER56-DRUGQUALITYASSURANCE
SUBJECT:
*ACTIVEPHARMACEUTICALINGREDIENTS(APIs)*
IMPLEMENTATIONDATE
UponReceipt
COMPLETIONDATE
Continuing
DATAREPORTING
PRODUCTCODES
PRODUCT/ASSIGNMENTCODES
IndustryCodes:54and56
SeeBelow
56002F-ActivePharmaceuticalIngredientProcessInspections(DrugQualityAssurance)
56008A-DrugProductSurveillance,CDERInitiated
56008H-DrugProductSurveillance,ImportedDrugs,CDERandDistrictInitiatedSurveys
56R806-ForeignRoutineDrugSurveillanceInspections*
FIELDREPORTINGREQUIREMENTS
OAIALERTS
Whenthedistrictbecomesawareofanysignificantadverseinspectional,analytical,orotherinformationthatcouldorshouldaffecttheagency'snewproductapprovaldecisionswithrespecttoan*activepharmaceuticalingredientmanufacturerreferencedinanapplication,*thedistrictshouldimmediatelynotifyHFC-240,MedicalProductsQualityAssuranceStaff,viaEMSorFAX.HFC-240willthenconveytheinformationbyFAXorequivalentexpeditiousmeanstothe*DivisionofManufacturingandProductQuality(HFD-320)inCDER'sOfficeofCompliance.*
EDIT:MadeavailablebyORA/OE/DCIQA01/29/03-undatedMSWordfilereceivedfromCDER&tableformatrevised
PROGRAM
7356.002F
*CurrentChanges*
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PROCESSPROFILEREPORTING
*InDecember1995,attherequestofCDER,theMedicalProductsQualityAssuranceStaff(HFC-240)addedprofileclassesCSN(NonSterileAPIbyChemicalSynthesis)andCSS(SterileAPIbyChemicalSynthesis)tothedrugprofileclassificationsystem.Thischangewasrequestedbecauseseparateprofileclassesexistedfornonsterileandsterileactivepharmaceuticalingredientsproducedbyfermentationprocesses,butthesamedidnotholdtrueforactivepharmaceuticalingredientsproducedbychemicalsynthesisprocesses.Inimplementingthechange,however,MPQASdidnoteliminatetheprofileclass"CCS"becausedeletingthelatterwouldhavecausedalossofhistoryintheGWQAPprofilingsystem.Therefore,effectivewiththisprogramcircular,discontinueusingProfileclassCCS(ChemicalSynthesisCrudeDrug)anduseonlythefollowingsevenbulkprofileclassestoreporttheprocessescoveredduringAPIinspections:*
FULLDESCRIPTION PROFILECLASS
NonSterileAPIbyChemicalSynthesis CSN
SterileAPIbyChemicalSynthesis CSS
NonSterileAPIbyFermentation CFN
SterileAPIbyFermentation CFS
Plant/AnimalExtractionAPI CEX
BiotechnologyAPI CBI
CrudeBulkNotElsewhereClassified(i.e.,producers CRU*ofbulkintermediates,andcontractmicronizersofAPIs)
REPORTINGTOFORENSICCHEMISTRYCENTER(FCC):
*Inordertoassurethatforeignfirmssupplytherequestedprofilesamplesanddocumentation(SeePage12,Items1&2),theForensicChemistryCenter(FCC)shouldreceiveacopyofthecoversheetforallinspectionsofforeignactivepharmaceuticalingredientmanufacturers.Thecoversheetendorsementshouldincludeaphoneandfaxnumberofthecontactpersonatthefirm.Ifasampleisnotcollectedbytheinvestigatorduringtheinspection,thecoversheetshouldalsostatethatthemanufacturerwasinstructedtocollectandshipasampleandapplicablerecordsdirectlytoFCCasperAppendixB.Thiswillpermitproperfollow-upbyFCCandalsoservetoidentifytheinvestigatorwhowillreceiveacopyoftheannotatedcollectionreportpreparedbyFCC.Onaquarterlybasis,FCCwillsendasummaryofsampletestingresultstotheForeignInspectionTeam(FIT),HFD-322.
Thecontainer/closureandproductinformationobtainedfromAppendixBwillbeincludedintheActivePharmaceuticalIngredientDatabasesandmadeavailabletoDistrictImportOfficestohelppreventcounterfeitAPIsfromenteringtheUnitedStatesmarket.*
REPORTINGTOCDERSDIVISIONOFMANUFACTURINGANDPRODUCTQUALITY:
Fordomesticinspectionsofactivepharmaceuticalingredientmanufacturers,submitacopyoftheEIRcoversheet,FD-483,andDistrictissuedcopyofWarningLetters(afterCDERreviewandconcurrence)toCDER'sDivisionofManufacturingandProductQuality,HFD-320,forreviewandtrendanalysis.
PARTI-BACKGROUND
*Sincethelate1980's,theU.S.FoodandDrugAdministrationhasintensifieditsinspectionalcoverageofactivepharmaceuticalingredient(API)manufacturers.Thisisdue,inpart,toanincreasedawarenessthatAPIqualityplaysapotentiallysignificantroleinthequality,efficacy,andsafetyoffinisheddosageformpharmaceuticals.Forexample,physicalpropertiesofAPIsformulatedintosolidoraldosageforms,suspensions,andtopicalsmayadverselyaffectdrugproductdissolution/bioavailability.Inaddition,extremelysmallquantitiesofunidentifiedoruncharacterizedimpuritiesindrugsmaycauseseriouspatientsideeffects.
FDAhaslongrecognizedthatCGMPconcepts,embodiedinthegoodmanufacturingpracticeregulationsforfinishedpharmaceuticals(21CFR210and211),arevalidandcanbeappliedtoAPIprocesses.Theseconceptsinclude,amongothers,buildingqualityintotheproduct,employingappropriatelyqualifiedandtrainedpersonnel,establishingadequatewrittenproceduresandcontrols,establishingasystemofin-processandendproducttests,processvalidation,andensuringstabilityofAPIsfortheintendedperiodofuse.*
The*September1991FDAGuidetoInspectionsofBulkPharmaceuticalChemicals,reformattedinMay1994withminoreditorialchanges,containsgeneralguidanceastotheextentandapplicationofGMP/validationconceptstoAPIproductionandagencyexpectationsregardingtestsforimpuritiesandimpurityprofiles.Thisguidemustbeusedforinspectionofbothforeignanddomesticfacilitiestopromoteinspectionalconsistencyanduniformity.*
*Atpresent,FDAexpectsAPImanufacturerstoapplyCGMPstoallstepsofanAPIprocess,beginningwiththeuseofstartingmaterials,andtovalidatecriticalprocessstepsthatimpactthequalityandpurityofthefinalAPI.Thisapproachrecognizesthatthecontrolneededishighlydependentonthemanufacturingprocessandthatthelevelofcontrolincreasesthroughoutthesynthesisastheprocessproceedsfromearlyintermediatestepstofinalisolationandpurificationsteps.Thisapproachalsoallows
<appropriate<levelsofcontrol,dependingontheprocessitself(i.e.,fermentationprocessvs.chemical
synthesis)andtheriskorcriticalnessassociatedwiththespecificprocessstepbeingperformed.
This"controlallmanufacturingsteps,validatecriticalprocesssteps"approachisembodiedinthedraftFDAGuidanceforIndustryontheManufacture,ProcessingorHoldingofActivePharmaceuticalIngredients,whichwasreleasedforpublicdiscussiononSeptember20,1996.ThelattercanbeobtainedfromCDER<sDrugInformationBranch,HFD-210,orcanbedownloadedfromCDER<sHomePageat
<
/cder/api.htm.
<*
PARTII-IMPLEMENTATION
OBJECTIVE
TheprimaryobjectiveofthiscomplianceprogramistoprovidecomprehensiveCGMPinspectionalcoverageofthedomesticandforeignactivepharmaceuticalingredient(API)industryinallprofileclasses(processes).
PROGRAMMANAGEMENTINSTRUCTIONS
*Thisprogramcircularappliesonlytoactivepharmaceuticalingredientsintendedforuseindrugproducts.Anactivepharmaceuticalingredientisdefinedasanysubstancethatisrepresentedforuseinadrugandthat,whenusedinthemanufacturing,processing,orpackagingofadrug,becomesanactiveingredientorafinisheddosageformofthedrug.Althoughtheagencyhasusedtheterms<bulkpharmaceuticalchemicals<and<bulkdrugsubstances<todescribethesematerials,FDAisawarethattheterm<activepharmaceuticalingredient<hasinternationalrecognition.Inlightofthisandforaddedclarity,theagencyisadoptingthetermactivepharmaceuticalingredientforuseinthiscomplianceprogram.*
*Ownersoroperatorsofalldomesticdrugestablishments,toincludeAPIs,notexemptundersection510(g)oftheFederalFood,Drug,andCosmeticAct,asamended,or21CFR207.10arerequiredtoregisterandtosubmitalistofeverydrugincommercialdistribution.Foreigndrugmanufacturersarenotrequiredtoregister,althoughtheyarerequiredtolistalldrugsimportedorofferedforimportintotheUnitedStates.Referto21CFR207.40foradditionalinformationondruglistingrequirementsforforeigndrugestablishments.*
Althoughthecurrentgoodmanufacturingpractice(CGMP)regulations,21CFR210and211,donotapplytoAPIs,activepharmaceuticalingredientsaresubjecttothebroadrequirementofSection501(a)(2)(B)oftheActinthattheymustbepreparedinconformancewithcurrentgoodmanufacturingpractice.*NodistinctionismadebetweenAPIsandfinishedpharmaceuticalsintheAct,andfailureofeithertocomplywithCGMPconstitutesaviolationoftheAct.*Therefore,inthisdocument,thetermCGMPreferstothelatter,ratherthan21CFR210and211provisions.
EXCLUSION
*Thisprogramcirculardoesnotapplytothesterilizationandasepticprocessingstepsofsterileactivepharmaceuticalingredients,whicharecoveredbyComplianceProgram7356.002A,SterileDrugProcessInspections.TheFDAhaslongmaintainedthatsterileAPIsarefinisheddrugproductssubjecttotheCGMPregulationforfinishedpharmaceuticals(21CFR210and211)becausethesearerepackedasfinisheddosageformsunderasepticconditionswithoutfurtherpurificationorprocessing.*
PARTIII-INSPECTIONAL
*Inspectionsofactivepharmaceuticalingredientmanufacturers,whetherforeignordomestic,shouldbeconductedbyexperiencedinvestigatorswitheducationand/ortraininginfermentation,chemicalsynthesis,recombinantDNA,andotherbiotechnologymanufacturingmethods.Useofchemistsand/ormicrobiologistsduringAPIinspectionsisrecommended,particularlyforevaluatinglaboratoryoperations(e.g.,analyticalmethodsevaluation,analyticaldata,labproceduresandinstrumentation),analyticalreviewofmethodsusedtoestablishimpurityprofiles,fermentationmanufacturingprocesses,andcomplexmulti-stepchemicalsynthesisprocesses.*
*InvestigatorsconductingAPIinspectionsmustunderstandthebasicdifferencesbetweentheprocessesusedfortheproductionofAPIsandthoseusedforfinisheddosageforms.APIsareusuallyproducedbychemicalsynthesis,recombinantDNAtechnology,fermentation,enzymaticreactions,recoveryfromnaturalmaterials,orcombinationsoftheseprocesses.TheproductionofAPIstypicallyinvolvessignificantchangesofstartingmaterialsorintermediatesbyvariouschemical,physical,andbiologicalprocessingsteps.Purificationistheultimateobjective.
Incontrast,finisheddrugproductsareformulatedfrombulkrawmaterialsthatareusuallysubjectedtosomedegreeofqualitycontrolbytheusers(dosageformmanufacturers).Mostimportant,themanufacturingprocessesforfinishedpharmaceuticalstypicallydonotinvolvepurificationsteps.
Forthesereasons,themanufacturingandqualitycontrolsemployedinAPIproductionandtheirapplicationthroughouttheprocess(i.e.,stringencyofcontrols,writteninstructions,in-processcontrols,sampling,testing,monitoring,anddocumentationemployedinearlyprocessingstepsvs.laterisolationandpurificationsteps)differsomewhatfromthosefoundinfinisheddosageformplants.Thesedifferences,however,aresimplyreflectionsofdifferentmanufacturingprocesses,notinherentdifferencesintheimportanceofGMPsforthetwotypesofproduction.*
*Sincemanufacturersofactivepharmaceuticalingredientsareoftenreferencedinmanydrugapplications,eachinspectionshouldcoverasmanyAPIprocessesasisfeasible.ThisstrategywillmaximizetheuseofagencyresourcesandavoidrepeatedvisitstothesamemanufacturingsitetocoverdifferentAPIprofileclassesreferencedinsubsequentapplications.Thus,effectivewiththisCPrevision,allinspectionsofAPImanufacturers,regardlessofhowtheseareinitiated,willbe"GMPqualifyinginspections."InspectionsshouldcoverthespecificAPIprofileclassesreferencedintheassignmentandallotherAPIprofileclassesnotinspectedinthelasttwoyears.
ForforeignAPIfirms,investigatorsshouldonlycoverprofileclassesforAPIsintendedtobemarketedoralreadymarketedintheUnitedStates.
APIsselectedforcoverageshouldincludethosereferencedindrugapplications,aretherapeuticallysignificant,areintendedforuseinparenteraldrugproducts,aredifficulttomanufacture,orthoseonrecordashavingpastcomplianceproblems.However,thisdoesnotprecludetheselectionoflesstherapeuticallysignificantactivepharmaceuticalingredientstoevaluatespecificAPIprocesses(profileclasses)notpreviouslygivenin-depthcoverageatthefacility.
InvestigatorsconductingAPIinspectionsshouldunderstandthegeneralinspectionstrategysetforthinPartIIofthisprogram.RecognizingthatAPIfirmsvarygreatlyinsize,diversityofoperations,andqualityassurancesystems,investigatorsshouldcarefullyplantheirinspectionalstrategyateachfirm.OfparticularconcernareAPImanufacturingoperationslocatedindevelopingcountries.*Impuritiesandcontaminantspresentincomponents,processwater,andsolventsusedintheproductionofAPIsmaycarryoverintotheactivepharmaceuticalingredientandmaynotbedetectedbyanalyticaltestsconductedbyeithertheAPImanufacturerorthedosageformmanufacturer.Duringinspections,investigatorsshouldreviewthequalityofprocesswaterandsolventsusedinisolationandpurificationsteps,thefirm'sproceduresforpreventingAPIcontamination/cross-contamination,proceduresforcontrollingimpurities,andtheproceduresandtestmethodsforestablishingacompleteimpurityprofileforeachAPIprocess.*ThesearecoveredindetailintheSeptember1991FDAGuidetoInspectionofBulkPharmaceuticalChemicalsandits"AppendixA."
Duringinspections,investigatorsshouldreviewthebatchesmanufacturedduringthelastyeartodeterminenotonlythosereleased,butanyrejections.Thefirm<spolicyonreprocessingandreworkingofAPIsshouldalsobeexamined.Somebatchesstartoffasapharmaceuticalgradeandthenbecometechnicalgrade.Thiscouldindicateaproblemwiththevalidatedprocess.Inaddition,equipmentcleaningvalidationshouldbereviewedtoassurethatthefirmcanremoveresidues,microbialcontamination,andendotoxinstoacceptablelevelswhentheendproductisintendedforparenteralorliquiddosageforms.
*ForAPIinspectionsinitiatedbyapreapprovalassignment,reviewguidanceprovidedinCP7346.832,Pre-ApprovalInspections/Investigations,andassesstheauthenticityandaccuracyofdatacontainedindrugapplicationsanddrugmasterfiles.Reportinspectionaltimeundertheappropriateprogramassignmentcodes(PACs)referencedinbothcomplianceprograms,basedoncoverageaffordedtoeachprogram.*
*CHANGESINTHEFOREIGNDRUGINSPECTIONPROGRAM
BeginninginFY97,ORAandCDERagreedtoimplementseveralchangestotheforeigndruginspectionprogramtostreamlinethecompliancereviewprocess.TheDivisionofEmergencyandInvestigationalOperations(ORO/DEIO),willcontinuetoworkwithforeigngovernmentsinschedulingforeigninspections,makingtravelarrangementsforinspectionteams,andresolvinglogisticalproblems.
However,newproceduresareineffectforhandlingaforeignfirm'sresponsetoanFD-483,submittingestablishmentinspectionreports,andcommentingonaforeignfirm'sresponsetoanFD-483.
InvestigatorsshouldinstructmanagementatforeignfirmstosubmittheoriginalwrittenresponsetoanFD-483directlytoCDER'sOfficeofCompliancewithacopytotheleadinvestigator.Theoriginalresponsewithappropriatedocumentationshouldbesubmittedtothefollowingaddress:
FoodandDrugAdministrationForeignInspectionTeam,HFD-322
DivisionofManufacturingandProductQualityCenterforDrugEvaluationandResearch
7520StandishPlace
Rockville,Maryland20855-2737
Investigatorsandanalystswillsubmitwrittencommentsregardingaforeignfirm'sresponsetoanFD-483directlytoCDER'sForeignInspectionTeam(FIT).Afterappropriatedistrictofficereviewandendorsement,allforeignestablishmentinspectionreports(EIRs)willbepromptlyforwardedtoFITforreviewandfinalclassification.FITwillcontinuetoissueWarningLetters,UntitledLettersandothercorrespondencetoforeignfirms.FITwillalsorecommendautomaticdetentionofforeignfirms/products,makerecommendationstoreviewunits,andrequestfollow-upinspections,asappropriate.*
INSPECTION
ReviewtheSeptember1991FDAGuidetoInspectionsofBulkPharmaceuticalChemicals,(ReformattedMay1994)tobecomefamiliarwiththevariousareasandtopicsthatmustbeconsideredwhenconductingAPIinspections.Appendix<A<ofthisCPprogramisasummaryofareastobecoveredduringAPIinspections.Photocopythisappendixandtakewithyou
duringinspections.Alsoobtainacopyofthedrugapplicationand/orDrugMasterFile(DMF),asapplicable,andreviewthesebeforeinitiatingtheinspection.
Third(field)copiesofapplications,*supplementsandannualreports*arenowrequired(Referto21CFR314.440)andsuchcopiesaresubmittedbydomesticfirmsdirectlytotheapplicant'shomeFDAdistrictoffice.Foreign*applicants*arerequiredtosubmitthirdcopiesofapplicationstothesameheadquartersunitsreceivingthefirstandsecondcopies.ThesearemadeavailablebyDEIOtoinvestigatorsbeforeinitiationofforeigninspections.
*Investigatorsshouldreviewallavailableinformationincludingpriorinspectionalinformation,FD-483sandresponses,anyWarningLetters,thefirm'scompliancehistory,sampleanalysisresults,complaints,recalls,etc.,topreparefortheinspection.Fordomesticinspections,theinformationisavailablefromthePre-ApprovalMonitors(PAMs)ateachDistrictOffice.Forforeigninspections,theinformationisavailablefromDEIOorFIT.*
*AdditionalsuggestedreferencesthatInvestigatorsandChemistsshouldbefamiliarwithinclude:thedraftGuidanceforIndustry-Manufacture,ProcessingorHoldingofActivePharmaceuticalIngredients;USP<1086>ImpuritiesinOfficialArticles;andtherecentchangesintestsforthepresenceofforeignsubstancesandimpurities,containedinPage3636ofUSP-NFSupplement6,effectiveMay15,1997.Inaddition,theInvestigatorshouldcontacttheForensicChemistryCenter(FCC)todeterminewhichAPIsshouldbesampled,sothatduplicatesarenotcollectedduringdifferentinspections.*
*TheInvestigatorshouldconsulttheCDERCaseOfficerforclarificationoftheassignmenttoassurethattheyareawareofthepreviousdeficienciesatthefirm.Duringtheinspection,assurethatallthefirm<spromisedactionsareeffectiveatcorrectingtheproblems.Iftheinspectiondeterminesthatthefirmhasresolvedallthedeficiencies,submittheinformationforinputintotheCARScomputersystem.*
*Conducta"GMPqualifyinginspection"ateachAPImanufacturercoveringtheproductsandprocessesspecifiedintheassignment.Inaddition,coverinasfaraspossible,APIprocessesthathavenotbeeninspectedinthelasttwoyears.Also,conductanin-depthinspection,toincludeexaminingpertinentsystemsandprocesses,whenevertheDistrictreceivesadverseinformationregardingafirm'sabilitytoproduceAPIsofacceptablequality.*
DuringinspectionsofAPImanufacturers:
*DetermineifthefirmhasmadeprocesschangesbycomparingcurrentoperationsagainsttheEstablishmentInspectionReport(EIR)forthepreviousinspection.AlsocomparethecurrentoperationswiththosefiledintheDrugMasterFileorthedrugapplicationtodeterminewhetherthefirmiscomplyingwithcommitmentsmadetotheagency.Thefollowingchangesaretypicalofthosethatwouldwarrant*extensivecoverage*duringtheinspection:
Newpotentialforcross-contaminationarisingthroughchangesinAPIprocessesorproductlines,toincludeprocessingnumerousAPIsofvaryingtherapeuticsignificanceincommonequipmentand/orfacilities.
Useofnewtechnologyrequiringnewexpertise,significantlynewequipmentornewfacilities.
*Recentchangesinstartingmaterials,intermediates,equipment,facilities,supportsystems,processingsteps,packagingmaterials,andcomputersoftwarethatarenotreferencedintheDMForapplication.*
Verifythatthesizeofthelargestbatchdoesnotexceedthemaximumworkingcapacityofthefirm'slargestblenderthatisusedforblendingofAPIbatches.
Reviewthefirm'scomplaintfile.Determinewhetherthepatternofcomplaints(orotherinformationavailabletotheDistrict)andthefirm'srecordsofinternalrejectionor
*reprocessing/reworking*ofAPIbatcheswarrantexpandingtheinspection.Lookforweaknessesinthefirm'sprocesses,systemsorcontrols.
InvestigatethereturnofAPIsforanyreason.DeterminewhetherthefirmconductsinvestigationsonreturnedproductstofindoutiftheseAPIsfailedtomeetspecificationsorwerecontaminated.AlsodeterminethefinaldispositionofreturnedAPIs,i.e.,whetherreprocessedordestroyed.
Iftheinspectionisinitiatedbecausethefirm*isreferencedasanAPIsupplierinadrugapplication(NDA,ANDA,AADA),evaluateoperationsagainstcommitmentsintheapplicationand/ordrugmasterfile.Also,verifytheauthenticityandaccuracyofdatasubmittedintheapplicationand/orDMF.*
*ObtainacopyoftheimpurityprofileforeachactivepharmaceuticalingredientprocesscoveredduringtheinspectionandcomparethesetotheimpurityprofilessubmittedintheDrugMasterFile.*
AllEstablishmentInspectionReportsforAPImanufacturersmustinclude:
Historyofbusiness,andanycorporateaffiliations.
Names,titles,*andcompletemailingaddressofmostresponsibleofficialswhoshouldreceivecorrespondencefromFDA.*
AlistofAPIsmanufactured(orcategoriesofproductsifmany)alongwiththegeneralmanufacturingprocessforeach(forexample,chemicalsynthesisnon-sterile,fermentation,extractionofnaturalproducts,etc.).
*ForforeignAPImanufacturers,thenames,titles,completemailingaddress,telephoneandFaxnumberofthefirm'sU.S.Agent,RegulatoryAgent,and/orImporter/Broker.*
*ForforeignAPImanufacturers,areportofallactivepharmaceuticalingredientsimportedintotheUnitedStatesinthelastthreeyears,theirconsignees,andanestimateofthefrequencyandquantityofshipmentstotheseconsignees.*
Adescriptionofareas/processesinspected(i.e.,whatareas,systemsandprocesseswereinspected,whowasinterviewed,whatmanufacturingactivitieswereongoingduringtheinspection).
Adescriptionofanynon-drugmanufacturingactivitiesconductedbythefirm,suchasprocessingpesticidesorothertoxicchemicals.Ifnonpharmaceuticalsareprocessedinthesamefacilityand/orequipmentwithAPIs,reportprecautionstakenbythefirmtopreventorminimizethepotentialforcross-contamination.
AdescriptionofallAPImicronizingormillingoperations,whetherconductedin-houseorbyacontractmicronizer.Fullydescribetheprecautionstakenbythefirmtopreventorminimizethepotentialforcross-contamination.Duringinspectionsofcontractmicronizers,
obtainacompletelistofallactivepharmaceuticalingredientsmicronizedandreportthesource(owners)ofthesematerials.
*Acopyofthefirm'sprocessvalidationprotocol.Reportthestatusofallvalidationefforts.Ifnotcompleted,obtainandsubmitthefirm'swrittentimetableshowingwhenprocessvalidationwillbecompleted.*
AreportofanyadversefindingsasrequiredbytheInvestigationsOperationsManual(IOM).
SAMPLING
*AprofilesampleoftheactivepharmaceuticalingredientshouldbecollectedforanalysisbytheForensicChemistryCenter,FCC(HFR-MA500)andNortheastRegionalLab(NRL).ThesesamplesoftheAPIshouldnotbeconfusedwithprofilesamplesofactivescollectedtogetherwithfinishedproductsamplesunderthePre-ApprovalInspections/InvestigationsComplianceProgram,CP7346.832.
Dependinguponthecost,thesampleshouldconsistof25-50gramsofactivedrugsubstancefromthreedifferentlots,collectedinduplicate.Documentationthatshouldaccompanythesamplemustinclude:
AflowchartandbriefnarrativedescriptionoftheAPImanufacturingprocess;
Amaterialsafetydatasheetfortheactivepharmaceuticalingredient;
ACertificateofAnalysis*(COA)*foreachlot;*inaddition,adescriptionofthecomputersystemthatwasutilizedtogeneratetheCOAandtheprecautionstakenbythefirmtosafeguardtheintegrityofthecomputerdataagainstemployeemanipulation.*
Acopyofanypotential/establishedimpurityprofilesandapplicablemethodologies;
Theanalyticalmethodology(iftheinspectioninvolvesanewchemicalentity).*
*Duringforeigninspections,itisoftendifficultfortheinvestigatortocollectprofilesamplesofAPIs.Ifasampleisnotcollected,theinvestigatorshouldidentifythelot(s)tobesampledandinstructthemanufacturertocollectandshipthesampleandapplicablerecordsdirectlytotheFCC.TheFCCwillprepareanannotatedcollectionreportandforwardtheduplicateportionandcopyofrecordstotheNRL.Aninformationcopywillalsobesenttotheleadinvestigator.*
*Whencollectingsamplesforprofileanalysis,protectthesefromtracecontamination.Inallinstances,avoidusingmetalspatulas.Useaplasticcontainerandclosureforsamplingandsubmitanemptycontainerasacontrolsub.Ifaplasticspatulaisused,alsosubmitanunusedspatulaasa
sub-sample.Identifyeachcontainerwiththesamplenumber,theproductnameandlotnumber,manufacturer,dateandinitialsofthesampler.Weardisposable,talc-free,polyethyleneglovesduringthesamplingactivity.Thepreferredsamplingmethodisbydirecttransferandreplacingtheglovesbetweeneachsubsample. Multipleproductlotsmaybesubmittedunderonecollectionreport.*
Toestablishalabeling/containerforensicdatabase,obtainthefollowinginformationduringinspectionsofforeignAPIfirms.Identifythisinformationwith
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