可调速驱动控制器键盘显示VVDED397047US

Altivar®58TRX

AdjustableSpeedDriveControllersKeypadDisplayVW3A58101

InstructionBulletin

Retainforfutureuse.

abrandof

schneider

Electric

See

page17

fortheMinimumStart-UpProcedure.

DANGER

HAZARDOUSVOLTAGE

•ReadandunderstandthisbulletininitsentiretybeforeinstallingoroperatingAltivar58TRXdrivecontrollers.Installation,

adjustment,repair,andmaintenanceofthedrivecontrollersmustbeperformedbyqualifiedpersonnel.

•Theuserisresponsibleforconformingtoallapplicablecoderequirementswithrespecttogroundingallequipment.

•Manypartsinthisdrivecontroller,includingprintedwiringboards,operateatlinevoltage.DONOTTOUCH.Useonlyelectricallyinsulatedtools.

•DONOTshortacrossDCbuscapacitorsortouchunshieldedcomponentsorterminalstripscrewconnectionswithvoltagepresent.

•Beforeservicingthedrivecontroller:

—Disconnectallpowerincludingexternalcontrolpowerthatmaybepresentbeforeservicingthedrivecontroller.

—Placea“DONOTTURNON”labelonthedrivecontrollerdisconnect.

—Lockthedisconnectinopenposition.

—WAITTENMINUTESfortheDCbuscapacitorstodischarge.ThenfollowtheDCbusvoltagemeasurementprocedureon

page98

toverifythattheDCvoltageislessthan45V.ThedrivecontrollerLEDsarenotaccurateindicatorsofthe

absenceofDCbusvoltage.

•Installandcloseallcoversbeforeapplyingpowerorstartingandstoppingthedrivecontroller.

Electricalshockwillresultindeathorseriousinjury.

VVDED397047USR6/03Altivar®58TRXKeypadDisplayVW3A5810106/2003TableofContents

©1998–2003SchneiderElectricAllRightsReserved3

TABLEOFCONTENTS

CHAPTER1—OVERVIEW 7

Introduction 7

ProductRange 7

ScopeofBulletinandRelatedDocumentation 7

ApplicationInformation 8

FirmwareRevisionInformation 9

KeypadDisplay 11

Mounting 12

RemoteMounting 12

Settingthe50/60HzSwitch 13

FunctionofKeysandMeaningofDisplays 15

QuickConfiguration 16

MinimumStart-Up 17

Procedure: 17

AccessLevels 18

MenuHierarchy 19

PrinciplesofProgramming 21

CHAPTER2—MENUS 23

LanguageMenu 23

Macro-ConfigurationMenu 23

CustomizingtheMacro-Configuration 26

DriveControllerIdentificationScreen 26

IncreasingthePowerRatingforVariableTorqueApplications 27

1—DisplayMenu 28

2—AdjustMenu 29

AdditionalAdjustmentParametersforMaterialHandling 35

AdditionalAdjustmentParametersforGeneralUse 37

AdditionalAdjustmentParametersforVariableTorque 38

AdditionalAdjustmentParametersAfterI/OReassignment 39

3—DriveMenu 41

Parallel,Undersized,andSpecialMotorApplications 42

4—ControlMenu 52

5—I/OMenu 58

UsingtheLogicInputs 65

RunForwardandRunReverse 65

2-wireControl 65

3-wireControl 65

RampSwitching 66

Jog 66

+Speed/-Speed 66

PresetSpeeds 69

Altivar®58TRXKeypadDisplayVW3A58101VVDED397047USR6/03TableofContents06/2003

4©1998–2003SchneiderElectricAllRightsReserved

ReferenceSwitching(Auto/Manual) 70

FreewheelStop(CoasttoStop)/RunPermissive 70

DCInjectionBraking 70

FastStop 71

MotorSwitching 71

SecondTorqueLimit 72

FaultReset 72

ExternalFault 73

ForcetoLocal 73

Auto-tuning 73

EncoderInputs 73

SpeedRegulation 73

SummingSpeedReference 73

UsingtheAnalogInputs 74

SpeedReferenceSumming 74

PIRegulator 74

AssignmentofAI2andAI3 76

UsingtheControllerRelayandLogicOutputs 77

DriveRunning(RUN) 77

OutputContactorCommand(OCC) 77

FrequencyThresholdAttained(FtA) 77

HighSpeedAttained(FLA) 78

CurrentThresholdAttained(CtA) 78

FrequencyReferenceAttained(SrA) 78

MotorThermalStateAttained(tSA) 78

BrakeLogicCommand(bLC)(ThisparameterisonlyassignabletoR2).78

Lossof4–20mASignal(APL) 81

FrequencyThreshold2Attained(F2A) 81

DriveThermalThresholdAttained(tAd) 81

UsingtheAnalogOutputs 81

MotorCurrent 82

OutputFrequency 82

RampOutput 82

MotorTorque 82

SignedMotorTorque 83

SignedRamp 83

PISetpoint 83

PIFeedback 83

PIError 84

PIIntegralError 84

MotorPower 84

MotorThermalState 84

DriveThermalState 84

VVDED397047USR6/03Altivar®58TRXKeypadDisplayVW3A5810106/2003TableofContents

©1998–2003SchneiderElectricAllRightsReserved5

6—FaultMenu 85

7—FilesMenu 89

ReinitializingtheDriveController 91

FileOperation 91

AccessCode 92

8—CommunicationMenu 94

8—ApplicationMenu 94

CHAPTER3—DIAGNOSTICSANDTROUBLESHOOTING 95

KeypadDisplayandIndicatingLEDs 95

FaultStorage 95

UsingFaultCodesandMessagestoSolveProblems 96

Maintenance 96

Precautions 97

Procedure1:BusVoltageMeasurement 98

Procedure2:CheckingSupplyVoltage 101

Procedure3:CheckingthePeripheralEquipment 102

FaultCodesandMessages 103

APPENDIXA—DRIVECONTROLLERCONFIGURATION 109

APPENDIXB—OPTIONSANDACCESSORIES 117

SparePartListforATV58TRXControllers 119

Altivar®58TRXKeypadDisplayVW3A58101VVDED397047USR6/03

TableofContents06/2003

6©1998–2003SchneiderElectricAllRightsReserved

VVDED397047USR6/03Chapter1—Overview06/2003Introduction

©1998–2003SchneiderElectricAllRightsReserved7

CHAPTER1—OVERVIEW

Introduction

TheAltivar58TRX(ATV58TRX)seriesofadjustablefrequencyACdrivecontrollersisaTransparentReady™productlineproviding

extendedfunctionalityandextendedhorsepowerrangeforthe

Altivar58ACdrivefamily.TheATV58TRXseriesincludesananalogoutput,expandedfirmwarecapabilities,andahorsepowerrangeupto500hp.AsaTransparentReady™productequippedwithan

Ethernetcommunicationcard,theATV58TRXproductlinecanbeconfigured,controlled,monitored,anddiagnosedoveranEthernetnetworkusingastandardWebbrowser.Nospecialsoftwareor

driversareneeded.

TheATV58TRXcontrollersacceptallofthecurrentI/Ooptions,communicationcardoptions,andhardwareoptions,suchas

ventilationfankitsandconduitboxkits.SeeAppendixBforacompletelistofoptions.

ProductRange

TheATV58TRXfamilydrivecontrollersrangefrom:

•1–75hp(0.75–55kW)constanttorque,400/460V,three-phaseinput

•1-500hp(0.75–315kW)variabletorque400/460V,three-phaseinput

•0.5–7.5hp(0.37–5.5kW)constanttorque,208/230V,single-phaseinput

•0.5–30hp(0.37–22kW)variabletorque,208/230V,single-phaseinput

•2–40hp(1.5–30kW)constanttorque(50hpvariabletorque),208/230V,three-phaseinput

ScopeofBulletinandRelatedDocumentation

Thisbulletincoverstheprogramming,monitoring,diagnostics,andoperationoftheATV58TRXdrivecontrollerswiththekeypaddisplay,partnumberVW3A58101U.AdditionalfunctionalitycanbeobtainedbyinstallingtheanalogI/Ooptioncard(partno.VW3A58201U)orthedigitalI/Ocard(partno.VW3A58202U).Theadditionalfunctionalityprovidedbytheseoptioncardsisdocumentedinthisbulletin.Many

Chapter1—OverviewVVDED397047USR6/03Introduction06/2003

8©1998–2003SchneiderElectricAllRightsReserved

communicationprotocolsaresupportedbycommunicationoptioncards.Additionaldocumentationissuppliedwiththeoptioncard.

Forotherspecificoptioncards,additionalinformationisavailableinthemanualprovidedwiththecard.

Foradditionalinformationonparameterapplications,refertothe

Altivar®58TRXACDrivescatalog,8806CT9901,availableon-lineatwww.SquareD.com.

Thiskeypaddisplayisforusewiththedrivecontrollerslistedin

Table1.Forinstallation,wiring,start-up,andmaintenance,consultthelatestrevisionoftheapplicabledrivecontrollerinstructionbulletin.

Table1:DriveControllerInstructionBulletins

DriveController

InstructionBulletins

ATV58TRXTypeE

VVDED397052US

Econoflex™

30072-450-10

ATV58TRXTypeF

VVDED300011US

Flex58TRXChassis

30072-450-47

ATV58TRXTypeH

VVDED397048US

ATV58TRXTypeN

30072-450-01

Class8998MotorControlCenter

80444-035-01

ApplicationInformation

The125–500hpdrivecontrollersarelistedininstructionbulletinVVDED397048US,Altivar58TRXAdjustableSpeedDrive

ControllersInstallationGuide,TypeHControllers,withratings

typicallyusedforvariabletorqueapplications.Withproperselection,

thisrangeofcontrollerscanalsobeusedinconstanttorque

applications,suchascompressors,conveyors,andextruders,wherehighperformanceisnotrequiredatlowspeeds.The125–500hp

productratingsareforapplicationsthatrequire100%ratedtorquedownto6Hz.Iftheapplicationrequiresmorethan110%transienttorqueforoneminute,selecttheappropriatehorsepowerproduct.ForassistancewithselectingtheproperACdrivecontrollerfor

constanttorqueapplications,consultyourlocalSquareDdrivesspecialist.

Applicationinformationisalsoavailableinproductdatabulletin

SC100,AdjustableFrequencyControllersApplicationGuideavailableatwww.SquareD.com,ortheNEMAStandardsPublication:

ApplicationGuideForACAdjustableSpeedDriveSystems.

VVDED397047USR6/03Chapter1—Overview06/2003FirmwareRevisionInformation

©1998–2003SchneiderElectricAllRightsReserved9

FirmwareRevisionInformation

Overtime,thefunctionalityoftheATV58productlinehasbeen

upgradedtobroadenitsapplications.Thisdocumentcanbeused

withearlierdrivecontrollers,butnotalloftheparametersdetailedinitwillbeaccessibleifadrivecontrollerisnotequippedwiththemostrecentfirmware.Keypaddisplaysarebackwardcompatible.Older

keypaddisplaysusedonnewerdrivecontrollerswillnotdisplaythenewparameters.

ThedrivecontrollerfirmwarerevisionlabelislocatedadjacenttotheintegratedMODBUSportonthefrontofthedrivecontroller.The

keypaddisplayfirmwarerevisionlabelislocatedonthebackcoverofthekeypaddisplay.Thefirmwareonthedrivecontrollermaybe

upgradedbyinstallinganewcontrolboard,partnumberVX4A581U,andanewkeypaddisplay,partnumberVW3A58101U.

Table2liststhemajorproductupgradeswithapproximatedateofrelease,drivecontrollerfirmware,associatedkeypaddisplay

firmware,andadescriptionofthemajorfunctionupgrade.

Table2:ProductUpgradeandRevisionLevelHistory

Date

Drive

ControllerFirmwareRevision

AssociatedKeypad

Display

FirmwareRevision

DescriptionofMajorFunctionUpgrade

1Q1998

V2.1IE06

V1.0IE04

InitialreleaseoftheATV58product

2Q1999

V3.1IE14

V2.0IE07

Extendedtheproductrangetoincludethe25–75hpconstanttorque(100hpvariabletorque)drivecontrollers.

Thefollowingfunctionswereadded:

•Displaymachinespeed,USP,basedonscalingfactorcoefficient,USC.

•DisplayMotorpower,OPr.

•AbilitytodefineDCinjectioncurrentlevel,SdC.

•AbilitytoinvertresponsetothePIregulatorspeedreferencesignal,PIC.

•CurrentlimitadaptationasfunctionofspeedinVTmode,Fdb.

•Abilitytoinhibitreverseoperation,rln.

•Abilitytodefinedrivecontrollerresponsetospeedreferencesignalbelowlowspeedsetting,bSP.

•Ushapedaccelerationanddecelramptype,rPt.

Motorthermaloverloadprotection(Ith)rangeincreasedfrom45%–105%to25%–136%

Chapter1—OverviewVVDED397047USR6/03FirmwareRevisionInformation06/2003

10©1998–2003SchneiderElectricAllRightsReserved

Table2:ProductUpgradeandRevisionLevelHistory(continued)

Date

Drive

ControllerFirmwareRevision

AssociatedKeypad

Display

FirmwareRevision

DescriptionofMajorFunctionUpgrade

3Q2000

V3.1IE16

V3.0IE08

Beganproductionof5–25hp,460Vacvariabletorquerated

drivecontrollerswithouttheintegratedEMCfilterfor460Vacinstallationswherethefilterisnotrequired.Removingthisfilterallowedtheproducttoberatedforadditionalhorsepowerat

460Vac.ThesedrivecontrollershavetheabilitytobeconfiguredforVTplusasdescribedon

page27

.

3Q2001

V4.1IE25

V4.1IE13

RelayR2isnolongerfactorysetforanoutputcontactor.The

factorysettingis“notassigned.”

Thefollowingfunctionswereadded:

•Runtimemeterfunction,rth,andwatt-hourmeterfunction,APH.Bothmeterscanberesetwithrpr.

•TwoadditionaljumpfrequenciesareJF2andJF3.

•Asecondprogrammablefrequencythresholdwithlogicoutputconfiguration,F2d,F2A.

•TheabilitytoprovidetorquelimitviaanaloginputAI3,activatedbyalogicinput,TLAandATL.

•Minimumadjustmentofnominalmotorfrequency,FrS,changedfrom40Hzto10Hz.

•AbilitytoconfigureafreewheelstopbelowaprogrammablefrequencywithSttandFFT.

•PIregulatorhasbeenenhancedtoacceptprogrammablesetpointsthroughthekeypaddisplaywiththeuseoflogicinputsPR2andPR4.

•PIregulatorhasbeenenhancedwithtime-constantfilteronfeedback,PSP.

•Parameter,tbr,forabaudrateselectiononanintegratedMODBUSport.

•Operationofanextremelyundersizedmotorandtheabilitytoconfigureanoutputvoltagetestmodebyconfiguring

PSM.

•Abilitytoconfigurelossoffollowerfaulttorunatpre-setspeed,LFF,andsignallossoffollowerwithlogicoutput,APL.

Additionalassignmentspossibletoananalogoutputonanoptioncard:

•Signedrampoutput,

•PIsetpoint,

•PIerror,

•Motorthermalstate,

ORSOPSOPETHR

•Motorpower,

•PIfeedback,

•PIintegral,

•Drivethermalstate,

OPROPFOPITHD

CompatiblewithEthernet,MODBUS®,TCP/IPcommunicationcard,andForcedlocalfunction.

4Q2001

V4.2IE28

V4.1IE13

PIregulatorhasbeenenhancedtoworkwithAuto/Manual(referenceswitching)PAU,PIF,PIM.

VVDED397047USR6/03Chapter1—Overview06/2003KeypadDisplay

Table2:ProductUpgradeandRevisionLevelHistory(continued)

Date

Drive

ControllerFirmwareRevision

AssociatedKeypad

Display

FirmwareRevision

DescriptionofMajorFunctionUpgrade

3Q2002

V5.1IE32

V5.2IE09[1]

V5.1IE19

V5.2IE27[1]

LaunchedtheATV58TRXseries.

Extendedtheproductrangetoincludethe125–500hpdrivecontrollersforvariabletorqueapplications.

Addedananalogoutputtotheproduct.Thefollowingfunctionswereadded:

•Abilitytorunatthelastspeedonlossoffollower,RLS.

•IncreasedadjustmentrangeontwoPIparameters,RPGandRIG.

•Abilitytoassignalogicinputtoanexternalfaultcontact,EDD.

•Abilitytoassignalogicoutputtodrivetemperaturealarmandselectalarmpoint,tAdanddtd.

2Q2003

V5.3IE43

V5.3IE32

Thefollowingfunctionswereadded:

•Theabilitytoadjustthemotorspeedfromthecustomer-

definedunitsdisplay,LCU,whileinlocalcontrolmode,usingthekeypaddisplay’sup/downarrowkeys.

•Enhancedautorestartfunctionalitytoallowsettingthe

numberofrestartattempts,nAr,andthetimedelaybetweenattempts,tAr.

•Theabilitytochangeoutputphaserotation(motordirection)usingparameterACb.

[1]V5.2IE09isthe125–500hprevisionandcanusekeypaddisplayfirmwarerevisionV5.1orgreater.

KeypadDisplay

Thekeypaddisplayallows:

•Displayofthedrivecontrollerpartnumber,electricalvalues,parameters,andfaults

•Adjustmentandconfigurationofthedrivecontroller

•Localcommand

•Storageoffourcontrollerconfigurationswhichcanbereador

downloadedtomultipledrivecontrollersofthesamehorsepowerandfirmwarerevision

©1998–2003SchneiderElectricAllRightsReserved11

Chapter1—OverviewVVDED397047USR6/03KeypadDisplay06/2003

12©1998–2003SchneiderElectricAllRightsReserved

Mounting

Tomountthekeypaddisplay,firstremovetheprotectivecover.InsertthekeypaddisplayintotheSUB–Dconnectorandturntheretainingscrewclockwiseuntilfinger-tight.

Figure1:RemovalofProtectiveCover

Figure2:DriveControllerwithKeypadDisplayMounted

POWER≈

FAULT

ESC

ENT

FWDREVRUN

RetainingScrew

Thekeypaddisplaycanbemountedandremovedwhilethereis

powertothedrivecontroller.Ifthekeypaddisplayisremovedwhilecommandofthedrivecontrollerfromthekeypaddisplayisactive,thedrivecontrollerwilltripontheseriallinkfault.SeeSLFin

Table27

beginningon

page103

.

RemoteMounting

Toremotelymountthekeypaddisplay,usethekeypaddisplay

remotemountingkit,partnumberVW3A58103.ThiskithasanIP65rating.Itcontainsathreemeter(9.8ft.)cablewithconnectors,parts

VVDED397047USR6/03Chapter1—Overview06/2003KeypadDisplay

©1998–2003SchneiderElectricAllRightsReserved13

formountingthekeypaddisplayonthecoverofanenclosure,andaninstructionsheet.

Settingthe50/60HzSwitch

DANGER

HAZARDOUSVOLTAGE

•ReadandunderstandthisbulletininitsentiretybeforeinstallingoroperatingATV58TRXdrivecontrollers.Installation,

adjustment,repair,andmaintenanceofthesedrivecontrollersmustbeperformedbyqualifiedpersonnel.

•Theuserisresponsibleforconformingtoallapplicablecoderequirementswithrespecttogroundingallequipment.

•Manypartsinthisdrivecontroller,includingprintedwiringboards,operateatlinevoltage.DONOTTOUCH.Useonlyelectricallyinsulatedtools.

•DONOTshortacrossDCbuscapacitorsortouchunshieldedcomponentsorterminalstripscrewconnectionswithvoltagepresent.

•Disconnectallpowerbeforeservicingthedrivecontroller.WAITTENMINUTESuntiltheDCbuscapacitorsdischarge.Then

followtheDCbusvoltagemeasurementprocedureon

page98

toverifythattheDCvoltageislessthan45V.ThedrivecontrollerLEDsarenotaccurateindicatorsoftheabsenceofDCbus

voltage.

Electricalshockwillresultindeathorseriousinjury.

Figure3showsthelocationofthe50/60Hzswitchonthedrive

controller.Beforepoweringupthedrivecontrollerandusingthekeypaddisplay,youmustsetthe50/60HzswitchtocorrespondwiththefrequencyoftheincomingACpower.

Unlockandopenthecovertoaccessthe50/60Hzswitchonthecontrolboard.Ifanoptioncardispresent,theswitchmaynotbeaccessiblethroughthecard.Settheswitchtotheposition

correspondingtothefrequencyoftheincomingACpower.

Chapter1—OverviewVVDED397047USR6/03KeypadDisplay06/2003

14©1998–2003SchneiderElectricAllRightsReserved

Figure3:Locationof50/60HzSwitch

Thenominalmotorvoltage(UnS)inthe

cover

3—Drivemenuisinitiallyconfiguredbytheswitchposition:

Forthe50HzPosition:

-230V,50HzforATV58••••M2-400V,50HzforATV58••••N4

Forthe60HzPosition(FactorySetting):-230V,60HzforATV58••••M2

-460V,60HzforATV58••••N4

greenLEDredLED

50/60Hzswitch

or

50Hz60Hz

VVDED397047USR6/03Chapter1—Overview06/2003KeypadDisplay

©1998–2003SchneiderElectricAllRightsReserved15

FunctionofKeysandMeaningofDisplays

Figure4showsthefrontofthekeypaddisplay.Thekeysanddisplaysareexplainedbelow.

LOC

PROG

Flashingdisplay:indicatestheselecteddirectionofmotorrotation.

Fixeddisplay:indicatestheactualdirectionofmotorrotation.

Indicatesthekeypaddisplaycommandmode.

Appearsinsetupandprogramming

mode.Flashingdisplayindicatesthataparameterhasbeenmodifiedbutnotsaved.

Four7-segmentbacklitLCD:displaysnumericalvaluesandcodes

16-characterbacklitLCDdisplay:displayofmessagesinplainlanguage

Figure4:FrontViewofKeypadDisplay

FWD

REV

STOP

RESET

LOCPROG

ESC

ENT

RUN

Presstoreturntothepreviousmenu,ortoabandonanadjustmentinprogressandreturntotheoriginalvalue.Presstoselectamenu,ortovalidateandsaveachoice.

Presstomovewithinthemenusoramongtheparameters,andtoscrollanumericvalueupordown.

ESC

ENT

Ifcommandbythekeypaddisplayhasbeenselected

FWD

REV

RUN

(parameterLCCinthe4—Controlmenu,settoYES)thefollowingbuttonsbecomeactiveandonlyfunctioninthismode:

Presstochangethedirectionofmotorrotation.

Presstostartthemotor.

STOP

RESET

Presstostopthemotororresetafault.TheSTOPfunctioncanalsostopthedrivecontrollerinterminalcommandmodeifsoconfigured(see

page57

).

Chapter1—OverviewVVDED397047USR6/03KeypadDisplay06/2003

16©1998–2003SchneiderElectricAllRightsReserved

QuickConfiguration

WARNING

UNINTENDEDEQUIPMENTACTION

•Parameterchangesaffectdrivecontrolleroperation.

•MostparameterchangesrequirepressingENT.Someparameterchanges,suchasreferencefrequency,takeeffectassoonasyoupresstheupordownarrowkeys.

•Readandunderstandthismanualbeforeusingthekeypaddisplay.

Failuretofollowtheseinstructionscanresultindeath,seriousinjury,orequipmentdamage.

Firstprepareyourprogramsettingsusingtheformsbeginningon

page109

.

ProgrammingtheAltivar58TRXcontrollerisfacilitatedbyinternalchecks.Iti