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on10-May-2026
MAY2026
ARTIFICIALINTELLIGENCE:INSIDETHEWARFORAIDATACENTER
CONNECTIVITY
FromPCBtocoppertoopticallinks,connectivityisthebackboneofAIperformance.
Connectivityisthenewbottleneckandbattleground.AIdatacentersareshiftingfromcompute-boundtoconnectivity-boundarchitectures,elevatingthestrategicimportanceofelectricalandopticalinterconnectsacrossbothscale-upandscale-outnetworks.
AIconnectivityliftsboard,substrate,andmaterialscontent.Higherspeedsanddensitiesaredrivingstructuralgrowthinmulti-layerprintedcircuitboard,HDI,andABFsubstrates,whiletightsupplyofcriticalmaterialsreinforcesnear-termearningsmomentumdespitecompetitivepressuresbeyond2026.
CPO’spromiseisclearandwillstartfromscale-out.Co-packagedoptics(CPO)deliversuperiorpowerefficiencyandsignalintegrity,yetfacecost,yield,andserviceabilityhurdles.Weseescale-outdeploymentsfrom2H26,withcopperremainingdominantinscale-upoverthenextthreeyears.
Valuecreationspansacomplex,evolvingsupplychain.Thetransitiontowardadvancedconnectivityreshapeseconomicsacrossopticalengines,lasers,fiberarrayunits,PCBs,andtestingequipment,favoringtechnologyleaderswithmanufacturingdepthandecosystemcontrol.
SeeDisclosureAppendixofthisreportforimportantdisclosuresandanalystcertifications
Published:08May202620:05UTC|Revised08May202620:05UTC
on10-May-2026
on10-May-2026
BERNSTEINlsocIeTecENeRAlECROUP
OVERVIEW
AIdatacentersarenolongerconstrainedbycomputepoweralone;datamovementwithinandbetweenrackshasbecometheprimarybottleneck.Connectivityisnowakeyperformanceandinvestmentfrontieracrossbothelectricalandopticaldomains.NVIDIA’sroadmapconfirmsthatcopperandopticalinterconnectswillcoexist,eachoptimizedfordifferentdistanceandpowerneeds.Forinvestors,thefocusisnotwhichtechnologywins,buthoweachcapturesvalueacrossthesupplychainandoverwhattimeline.ThisWhitebookoutlinesthekeytechnologytrends,economics,andsupplierpositioningshapingscale-upandscale-outconnectivity.
Chapterstitled“Co-PackagedOptics:InsidetheWarforDataCenterConnectivity”and“MappingtheCPOValueChain”ofthisWhitebookexplorethestrategicvalue,adoptionschedule,andsupplychainofco-packagedoptics(CPO).CPOintegratesopticalengines(OEs)closertoswitch/AIchips,improvingpowerefficiencyandsignalintegrity.But,adoptionfaceschallengesinserviceability,manufacturingyield,testingcomplexity,andsupplierconcentration.Weexpectsmall-volumeCPOdeploymentinscale-outnetworksstarting2H26,withcopperremainingmainstreamforscale-upover2026-27.Also,CPOcostislikely~10%overpluggableopticsaftersystemmargins.CPOmanufacturingandtestingarechallenging,favoringtechnologyleaders.
WebelieveTSMC’sCOmpactUniversalPhotonicEngine(COUPE)willbecomethemainplatform.ThetransitiontoCPOwilllikelybenefitOE,laser,fiberarrayunit,andequipmentvendors(suchasChroma).Forscale-upsolutions,copperwilllikelyremainthemainstreamover2026-28,andco-packagedcopper(CPC)islikelytoextenditslifecycle,benefitingplayerssuchasLuxshare.
Chapterstitled“AIPCBPrimer:TechnologyandSupplyChain”and“AIPCBPrimer:Players,Positioning,andProfitability”ofthisWhitebookexploretheadvancementofprintedcircuitboard(PCB)andintegratedcircuit(IC)substratesectorsamidtheAIwave.WithinAIserverracks,connectivityadvancesalsohingeonboardsandsubstratesthatsustainhighersignalspeedsanddensities,liftingcontentvalueformulti-layerPCB,high-densityinterconnect(HDI)boards,andAjinomotoBuild-upFilm(ABF)substrates.CriticalmaterialssuchasT-glass,ABFfilm,high-endcopperfoil,andcopper-cladlaminates(CCLs)areshapingsupply-chaindynamics.Asof2025,AIserverdemandhasalreadyfueled50-100%revenuegrowthforseveralPCBandmaterialssuppliers.Marginexpansionmaymoderatefromlate2026amidintensifyingcompetition,capacityadditions,andrisingdepreciation.Nevertheless,newproductcycles(e.g.,midplanesandbackplanes),tightT-glasssupply,andgrowingApplication-specificIntegratedCircuit(ASIC)demandshouldsustainearningsmomentumfortechnologyleaders.
AlexWang
alex.wang@
+85221232613
StacyA.Rasgon,Ph.D.
stacy.rasgon@
+12135595917
MarkLi
mark.li@
+85221232645
DavidDai,CFA
david.dai@
+85229185704
EuanMcLeish
euan.mcleish@
+81359629611
ShirleyYang
shirley.yang@
+85221232660
EthanXu
ethan.xu@
+85221232634
May9,2026
ARTIFICIALINTELLIGENCE:INSIDETHEWARFORAIDATACENTERCONNECTIVITY1
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TABLEOFCONTENTS
CO-PACKAGEDOPTICS:INSIDETHEWARFORDATACENTERCONNECTIVITY5
MAPPINGTHECPOVALUECHAIN25
AIPCBPRIMER:TECHNOLOGYANDSUPPLYCHAIN43
AIPCBPRIMER:PLAYERS,POSITIONING,ANDPROFITABILITY63
INVESTMENTOUTLOOK85
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CO-PACKAGEDOPTICS:INSIDETHEWARFORDATACENTERCONNECTIVITY5
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COPPERANDOPTICAL
TECHNOLOGIESEVOLVETOGETHERFORAIDATACENTERCONNECTIVITY
WhydoesCPOmatter?Byintegratingoptimalengines(OEs)withacceleratedprocessingunits(XPUs)orswitchchips,CPOofferssuperiorpowerefficiency,signalintegrity,andnetworkresiliencycomparedtopluggableopticaltransceivers.NVIDIAtargets3.5xmorepowerefficiencyand10xbetternetworkresiliencycomparedtopluggablesolutions,withinitialdeploymentguidedforlate2026withthreepartners.Broadcomisalreadyonitsthird-generationCPOswitchandLumentum(notcovered)hasconfirmedseveralhundredmilliondollarsofCPOproductordersforshipmentin2027.
CPOadoptionfacesmeaningfulobstacles,includingmanufacturingyield,testcomplexity,fibercoupling,andcloudserviceprovider(CSP)concernsaroundserviceabilityandvendorconcentration.NVIDIAandBroadcomareexpectedtouseTSMC’sCOUPEtechnologytobondelectronicandphotonicdies,withFAUsandmicro-opticspreciselyalignedontop.Comparedwithpluggableopticaltransceivers,thisapproachimprovesperformance,powerefficiency,bandwidthdensity,andreliability.However,failuresmayrequireswappinganentireswitch,increasingdowntimeandoperationalimpact.TheCPOmarketisalsolikelytobefarmoreconcentratedthantoday’spluggableopticsecosystem,reducingCSPbargainingpower.
MassadoptionofCPOwilllikelytaketime,startingwithscale-out.NVIDIA’s“CPO”architectureisclosertonear-packageoptics(NPO),whichusesdetachableOEstoimproveserviceability.Interimsolutionssuchaslinearpluggableoptics(LPO)cancutpowerconsumptionbyroughlytwo-thirdsversustraditionalpluggables,providingabridgewhileCPOmatures.WeexpectCPOandNPOtobeginshippinginsmallvolumesin2H26forscale-outapplications.Bycontrast,weremainmoreconservativeonscale-upadoption,astheindustryneedsadditionaltimetovalidateCPOreliabilityunderreal-worldconditionsbeforeintegratingitintohigh-valueXPUs.Thatsaid,weexpectincreasedvisibilityonCPOtechnologyprogressandcustomeradoptionplansoverthenext12months.
WeexpectCSPstofavorpluggableopticaltransceiversoverCPOinthenexttwotothreeyears.Whileinvestorsworryaboutthelong-termroleofpluggablevendors,newtechnologiesintheAIdatacenter,suchashigh-voltagedirectcurrent(HVDC)power,PCBbackplanes,Chip-on-Wafer-on-Panel(CoWoP),andmicro-channellid,haveconsistentlytakentimetomature.Thisisbecausereliabilityandsupply-chainrobustnessmatterasmuchasthetheoreticalbenefitsofnewdesigns.Forscale-upsolution,copperwilllikelyremainthemainstreamover2026-27,andCPCislikelytoextenditslifecycle,benefitingplayerssuchasLuxshare(Outperform).
MAINSTREAMCONNECTIONSOLUTIONSINAIDC
COPPERANDOPTICSARETHEInrecentyears,AIadvancementhascloselyfollowedthescalinglaw:increasingcomputepower,trainingdata,andmodelparametersgenerallyleadstobetterperformance.Consequently,AIinfrastructurehasexpandedrapidlythroughtwodistinctmodels—scale-upandscale-out.Scale-upreferstoaddingresourceswithinasinglesystem,suchasinstallingmoreAI
6ARTIFICIALINTELLIGENCE:INSIDETHEWARFORAIDATACENTERCONNECTIVITY
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acceleratorswithinarackornodetoboostperformance.Scale-out,bycontrast,expandscapacitybyconnectingmorerackstoformlargerclustersinanartificialintelligencedatacenter(AIDC).
Thisexponentialgrowthincomputingpowerhasdrivenunprecedenteddemandforinterconnectbandwidth.Scale-uparchitectures,inparticular,requiremuchhigherbandwidththanscale-outsystemsbecauselarge-language-model(LLM)trainingdependsonparallelcomputingmethodssuchastensorandexpertparallelism—bothofwhichinvolveintensivedataexchangewithintightlycoupledscale-uppods.
Currently,copperandopticsrepresentthetwoprimaryconnectionmethodsinAIdatacenters.Copperinterconnectsareprimarilyutilizedforintra-rackconnectivityinscale-upscenarios.Ontheotherhand,opticallinksdeliverhighbandwidth(≥224Gbps)andlongreach(≥10meters)withlowattenuationandterabitscalability.Therefore,theyserveasthemainstreamsolutionforinter-racklinksinscale-outarchitectures.InNVIDIA’sGB300,forexample,communicationbetweentheSuperchip(GPU+CPU)andtheswitchchipreliesoncopperlinks,whiletheConnectXnetworkinterfacecard(NIC)onthecomputetrayconnectsto800Gb/sopticaltransceivers.ThesetransceiversconvertelectricalsignalsintoopticalsignalsandlinkthesystemtoeitherQuantum-XInfiniBandorSpectrum-XEthernetfabricsforscale-outconnectivity.
Over2000-25,switchcapacitygrewat40%ayearwithnosignofdecelerationamidtherapidevolutionofAIacceleratorsandthesurgeindatamovement.Serializer-Deserializer(SerDes)drivesshort-reachelectricaltracesorcablesintoanopticalmodulethatthenconvertselectricalsignalstoopticalsignalsforlonger-distancelinks.SerDesper-laneI/Obandwidthhasincreasedmuchmoreslowlythanoverallswitchthroughput,forcingvendorstoaddmorelanesperswitch.Asaresult,thenumberofopticallinksandmodulesgrowsevenfasterthanswitchshipmentsthemselves.Annualshipmentsof800Gmoduleshit10millionby2025,markinganewrecord,comparedtoadecadefor100Gmodules.With1.6Ttransceiversnowinmassproduction,Coherent(COHR,notcovered)andLightCountingexpectitwilltakeonlyfouryearstoreach10millionunitssales,creatingmeaningfulrevenueupsideforopticalcomponentsuppliersby2026(Exhibit1).
Drivenbysurgingshipmentvolumeandaveragesellingprice(ASP)tailwindthankstothemigrationtohigh-speedmodules,theopticaltransceivermarketisexperiencingrapidgrowth.LightCountingestimatesthesalesofopticaltransceiversandrelatedproductsexceeded$23Bnin2025,up50%from2024.Currently,thescale-outnetworkmarketisprimarilydominatedbytwocompetingtechnologies:InfiniBand(knownforsuperiorperformanceandledbyNVIDIA’sMellanox)andEthernet(offeringanopenecosystemandsignificantcostadvantages,ledbyBroadcom).LightCountingestimatedEthernetopticaltransceiversmadeup~74%ofthetotalin2025,reaching$17Bnandup60%YoY.Additionally,LightCountingforecaststhattheEthernetopticaltransceivermarketwillgrowata59%CAGRin2024-26,thendecelerateto15%in2026-30(Exhibit2).
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EXHIBIT1:Opticalinterconnectsproductmixwilllikelyshifttowardhigherrates
DatacenteropticalinterconnectsSAM
bydatarate
US$B
46%
12%
2028E
<=100G200G400G800G1.6T3.2T
35%
42%
2024
20
15
10
5
0
30
25
Note:ForecastfromCoherentandLightCounting;SAMreferstoCoherent'sServiceAddressableMarket.
Source:Coherent,LightCounting,Bernsteinanalysis
EXHIBIT2:Ethernetopticaltransceivermarketis
projectedtogrowata59%CAGRover2024-26,thendeceleratetoa15%CAGRover2026-30
US$B
GlobalEthernetOpticalTransceiverMarketSize
15%
CAGR
59%
CAGR
20242026E2028E2030E
NonAIAIscaleoutAIscaleup
50
45
40
35
30
25
20
15
10
5
0
Source:LightCountingdataandestimates,Bernsteinanalysis
WHYDOWENEEDCPO?Forpluggableopticaltransceivers,thetransceivercagemountedonthefrontpanelofaswitch
orcomputetrayistypicallypositioned15-30cmawayfromXPUsorswitchchips.Therefore,adigitalsignalprocessor(DSP)isneededtorecoverandconditionthesignal.However,thisperformancecomesatthecostofhigherpowerusage.NVIDIAestimatesthata1.6Tbpsmodulemayconsume~30watts,withtheDSPaccountingformorethanhalfofthat.
1
Traditionalpluggablesolutionsrelyonlabor-intensiveassemblyandexpensivecomponentssuchasDSPs,retimers,andelectro-absorptionmodulatedlaser(EML)devices,whichdriveupbillofmaterials(BOM)costsandconstrainscalability.
Additionally,opticalmodulestypicallyhaveahardfailurerateof~100FIT(failureintime),whichequatestoaboutninefailuresayearper10,000opticalmodules.Softfailurescausedbydustcontaminationorconnectorandinterfacesensitivitywilllikelycreatefurtheruptimeandreliabilityissuesthatrequiremanualintervention.Theselimitationsintraditionalpluggableopticsarepushingtheindustry’sshifttowardnext-generationconnectivitysolutionsforAIdatacenters.
Toboostpowerandthermalefficiency,theindustryismovingtowardCPOsolutions.
Underthisnewpackagingtechnique,opticalenginesareintegratedalongsidechipsonthesamesubstrate,whichenhancessignalintegrityandtherebyeliminatesDSPs,enablingdatatransmissionvialower-powerSerDesinstead.NVIDIAclaimsthatitsCPO-basedswitchesdeliver
3.5xmorepowerefficiency,63xgreatersignalintegrity,10xbetternetworkresiliencyatscale,and1.3xfasterdeployment,comparedtotraditionalopticaltransceivers(
Link
2
).Broadcom
1ANewErainDataCenterNetworkingwithNVIDIASiliconPhotonics-basedNetworkSwitching|NVIDIATechnicalBlog.
2
/news/nvidia-spectrum-x-co-packaged-optics-networking-switches-ai-factories
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reportsthatitsCPOswitchdelivers40%loweropticscostperbit(
Link
3),likelyhelpedbyreducedcomponentcountandthereplacementofcostlyEMLlaserswithcontinuous-wave(CW)lasers,andamorestreamlinedsemiconductor-baseddesignandmanufacturingprocess.Meta’stestingresults4ofBroadcom’sBaillyCPOswitchsuggests500W+powersavingina51.2Tswitchsystem(
Exhibit3
and
Exhibit4
).
EXHIBIT3:Traditionalswitchwithpluggableopticaltransceivers
EXHIBIT4:CPOswitch
Source:Broadcom
Source:Broadcom
CPOINSCALE-OUTANDSCALE-UP
Basedontheindustryroadmap(Exhibit5),CPOadoptionwillstartinscale-out(switch),andmovetoscale-upconnectivity(XPU)overthelongterm.
CPOadoptioninscale-outnetworkwillstartlate2026,butlong-termTAMwilllikelyhingeonitsenergyandcostadvantages,systemreliability,andhowquicklypluggableopticscontinuetoimprove.AccordingtotheIEA,scale-outnetworkingaccountsforonlyabout5%oftotalclusterpower,whileserversconsumeroughly75%.Thismeansthatevenlargepower-efficiencygainsfromCPOswitcheswouldtranslateintoonlymodestreductionsintotaldatacenterpoweruse(Exhibit6).
OperationalreliabilityisanotherconcernforCSPs.Today,datacenteroperatorscanhot-swapfailedpluggabletransceiverswithoutaffectingotherports.Incontrast,ahighlyintegratedCPOpackage—wheresiliconchipsandopticalenginesarepackagedtogether—cannotbeeasilyseparatedforservicing,raisingmaintenanceanddowntimerisks.
Oncost,whileCPO-basedswitchesmayofferlowerBOMthroughsimplifieddesignandcheapercomponents,theyalsoshiftmorevalueupstreamtosemiconductorsuppliers,creatingamoreconsolidatedsupplychain.Theprofitabilityrequirementsofsemiconductorsuppliersandtransceivercompaniesarealsoverydifferent.Asaresult,early-stageCPOASPsarelikelytoexceedthoseofconventionalpluggablesolutions.Meanwhile,pluggableopticscontinuetoadvance,with3.2T-classmodulesexpectedtoarriveinthenearfuture.
Forscale-up,copperinterconnectsareexpectedtoreachperformancelimitsearlierthanpluggableopticaltransceivers,renderingscale-upamoreaddressablemarketforCPO.Limitedtransmitrangeandbandwidth-upgradeimpedimentsofcopperlinkshinderthefurtherexpansionofAIclusters,whichweelaborateoninthefollowingsection.Incontrast,CPOcouldmitigatethesebottlenecksbyextendingconnectivityrangesandofferingmorebandwidth,therebyenablingtherealizationofsuper-large-scaleclusterscomprisingover1,000XPUs.
3
/info/optics/cpo
4
EvaluationofCPOPerformanceandPluggableOpticsHealthforReliableAIInfrastructure.
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EXHIBIT5:Broadcom’sroadmapindicatesthatcopperstillconsumeslesspowerversustraditionalCPO,whileCPOmayexhibitbetterpowerefficiencyversuscopperandopticalsolutionsin2028-29
Source:Broadcom
EXHIBIT6:Networkonlymakesupasmallportionoftotalpowerconsumptionofhyperscaledatacenters
2024:Shareofelectricityconsumption
byequipmenttypeforhyperscaledata
center
ServerStorageNetworkCoolingOtherinfrastructure
Source:IEA,Bernsteinanalysis
INSIDENVIDIAAND
BROADCOM’SRACEFORTHECPOERA
NVIDIAandBroadcomaretheforerunnersintheCPOindustry.AttheGPUTechnologyConference(GTC)2025,NVIDIAexhibitedthreedistinctCPO-basedswitches,includingQuantumX800-Q3450(Exhibit7andExhibit8),Spectrum6810,andSpectrum6800.Inaddition,Broadcom,asoneofthefirstcompaniestoofferaCPO-enabledsystem,unveileditsfirst-generationCPOswitchHumboldtin2022,second-generationproductBaileyin2024,andexpectsitsnext-generationofferingDavissontoreachcommercialreadinessin2027.BroadcomshippeditsearlyCPOsystemstoTencentinsmallvolumes,whileitslatestproductshaveundergonetestingatMeta.
WesummarizethekeymetricsofNVIDIA’sandBroadcom’sCPO-basedswitchesinExhibit9.
(1)NVIDIA’sCPOswitchfeaturesadetachableopticalengine,sotechnicallyit’sclosertoaNPOthantoatrueCPO.Thisapproachimprovesserviceabilitybyallowingeasierrepairsin
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thecaseofmalfunction.Incontrast,Broadcom’sBaileyintegratesitsopticalenginedirectly
ontothesubstrate,makingitnon-detachable.(2)It’salsonoteworthythatBroadcom’sHumbolt
andBailey(launchedin2022-24)arebasedonfan-outwafer-levelpackaging(FOWLP)from
SiliconwarePrecisionIndustriesCo.,Ltd.(SPIL)(notcovered),whilethecompanywilllikely
migratetoTSMC’sCPOplatformforfuturegenerations.
EXHIBIT7:NVIDIAQuantum-X800InfiniBandCPOswitch
Source:NVIDIA
EXHIBIT8:TheNVIDIAQuantum-X800InfiniBandCPOswitchcomprisessixopticalsubassemblies,witheachsubassemblyhousingthreeopticalengines
Source:NVIDIA
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EXHIBIT9:NVIDIAversusBroadcom:CPOswitchkeymetricscomparison
Nvidia
Broadcom
QuantumX800-
Q3450
Spectrum6810
Spectrum6800
TH4-HumboldtDR
TH5-BaillyFR4
TH6Davisson
PilotProductiondate
2H2025
2H2026
2H2026
2022
2024
2026
Networkingstandard
InfiniBand
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
SwitchASIC
Quantum-3
Spectrum-6
Spectrum-6
Tomahawk4
Tomahawk5
Tomahawk6
Throughputperpackage
28.8Tps
102.4Tps
102.4Tps
25.6Tbps
51.2Tbps
102.4Tbps
Numberofswitchpackage
4
1
4
1
1
1
SwitchAggregateBandwidth
115.2Tbps
102.4Tpbs
409.6Tbps
25.6Tbps
51.2Tbps
102.4Tbps
SerDesspeed(Gb/sunidi)
200G
200G
200G
100G
100G
200G
Opticalconnectivity
DRoptics
DRoptics
DRoptics
DRoptics
FRoptics
DR4optics
Source:NVIDIA,Broadcom,Bernsteinanalysis
MANUFACTURINGSTEPSOFTSMC’sCPOtechnologyasanexampleCPO
TherearemanyapproachestomanufactureCPO,andwesummarizeTSMC’sapproachinthissectionaswiththeadoptionbyNVIDIA,Broadcom,etc.,itislikelytobethemainstreamapproachformanyyearstocome.
Exhibit10showstheoveralladvancedpackagingplatformthatTSMCofferstoAIandhigh-performancecompute(HPC)applications,andTSMC’sCPOtechnologyispartofit.AttheheartofTSMC’sCPOtechnology,COUPEiswhatTSMCusestomanufactureanopticalengine(OE).AnOEiswhereopticalandelectricalsignalsconvertintoeachother.TSMCfirstproducesanEIC(electronicIC)onawafer(6nmprocessnow)andaPIC(photonicIC)onanother(65nmsilicon-on-insulator(SOI)processnow).TheEICwaferisthencutintodiesandtested.Thenaknowngooddie(KGD)ofEICwillbeflipped,andthenface-to-facebondedtothePICwaferusingbumplesshybridbonding(marketedasSoIC-XbyTSMC).ThePICwaferisthencutintodiestoo,sothateachPICdiewillhaveconnectionswithanEICdieonthetop(Exhibit11).Theconnectionsbetweenthemallowelectricalandopticalsignalstocoupleandconvertintoeachother,andtheuseofhybridbondingshortenstheconnectiondistance.Additionally,TSMCputssilicon-basedmicrolensesonthetopoftheOEandametalreflectoratthebottom(Exhibit12).These,togetherwiththeshortdistanceenabledbyhybridbonding,helpincreasetheconversionefficiencyoftheOE.
AftertheOEisready,aFiberArrayUnit(FAU)(Exhibit17)holdingmanyopticalfiberstogether,willbeattachedtothetopoftheOE,sothatthelightbeamsfromthefibersafterfallingonamirrorwillbereflectedandshedontothemicrolensesprecisely(Exhibit13).
ThoughtheoutputoftheCOUPEprocessdescribed,intheory,canbealsoadoptedinDSPpluggableandotherconfigurations(Exhibit14),CPO,enabledbyTSMC’schip-on-wafer-on-substrate(CoWoS)technology,isclearlytheprimarytarget,sothattheOEandswitchchipsorXPUsareco-packagedtobecomeCPO.TSMCfurtherbreaksdowntheintegrationofCOUPEwithCoWoSintotwophases.ThefirstistopackagetheOEonthesubstrateoftheCoWoSstructure.ThismostlylikelywillbeoutsourcedtoASE(3711TT,notcovered)asTSMChasbeenoutsourcingmostofthe“oS”partoftheCoWoSproductiontoASE,andweexpectthepracticetocontinue.Inthesecondphase,theOEwillbeattachedonaninterposer.Forthisphase,TSMCwillmostlikelybehandlingtheattachmentasthecurrentpracticeisofTSMChandlingallofthe“CoW”partofCoWoSinternally.
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Alsonote,COUPEcanbeemployedregardlessoftheuseofCPO.Forexample,beforethe
integrationofCOUPEandCoWoSisproduction-ready,OEsmadeofCOUPEcanalsobe
packagedinapluggableformatandthenplacedonaPCB.ThisiscalledNPOoron-boardoptics
(OBO),andisanintermediatestepbeforeCPOisready.COUPE’stransitiontotheCPOformatcan
befurtherdividedintoputtingOEonsubstratefirst,likelyin2026,andthenoninterposerlater
asTSMCgraduallyovercomesthetechnologycomplexityandbringsOEsclosertoprocessor.
Intermsofcouplingtechnology,COUPEsupportsbothgratingcoupling(GC)andedgecoupling
(EC),butTSMCandNVIDIAcurrentlyfocusongratingcoupling.
Theroadmaps(Exhibit15andExhibit16)presentedbyTSMCinAugust2025showedthatits
CPOwillbefirstadoptedbyswitchchipswithOEonsubstrate,andthenbyXPUwithOEon
interposer.Anotherroadmap(Exhibit14)presentedinSeptember2025revealedthepossibility
ofhavingCPCbeforeCPOisadoptedbyswitchchips.
Competitively,IntelalsohassiliconphotonicandCPOtechnologies(
webpage
5).GlobalFoundries
offeredCPOservicestoAyarLabsearlier,butlostouttoTSMCinthethird-generationofAyar
Labs’products.ASEalsopackagedBroadcom’searlierCPOproducts.However,considering
theneedtointegratewithotheradvancedpackagingtechnologies(e.g.,CoWoS)andadvanced
front-endnode(e.g.,6nmforEICandabove),andthescaleandeconomyjointlyestablishedby
TSMCandNVIDIA,webelieveTSMC’sCPOofferingismorecompetitiveandwillsolidifyTSMC’s
positionasthedefaultmanufacturerofAIprocessorsandnetworkingchips.
EXHIBIT10:TSMC’sadvancedpackagingtechnologiesofferedforHPC/AIapplications,withCOUPEbeingpartofitandshownontheright
Source:TSMC
5
/content/www/us/en/products/details/network-io/silicon-photonics.html
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