广东喜泰包装设备有限公司-半自动封罐机（中英文版）说明书

XT-FGJ100S型手动封罐机ModelXT-FGJ100SManualCanSealingMachineXT-FGJ100A型电动封罐机ModelXT-FGJ100AElectricCanSealingMachineXT-FGJ100C型电动封罐机ModelXT-FGJ100CElectricCanSealingMachine使用说明书OperationManual（在使用前请详细阅读本说明书并妥善保管）(PleasereadthisManualbeforeoperationandkeepitproperly.)目录CONTENTS1.产品简介1.Productintroduction2.面板及各按扭开关说明2.Descriptionofpanelandbuttonswitches3.结构、部件名称及说明3.Nameanddescriptionofstructureandcomponents4.特点及主要技术参数4.Characteristicsandmaintechnicalparameters5.机构原理及调机操作方法5.Mechanismprincipleandcommissioningmethod6.安全操作注意事项6.Safetyprecautions7.保养、维护与厂家服务7.Maintenanceandmanufacturerservices8.常见异常现象及其排除方法8.Commonanomaliesandtroubleshooting产品简介1.Productintroduction1.1本产品主要适用于各种圆形的PET塑料、铁质、铝质及纸质罐等的封口包装，产品设计先进、结构合理，并且操作简便轻巧，是食品、医药、茶叶和化工等行业的必备理想包装设备。1.1TheproductismainlyapplicabletosealingandpackagingofvariouskindsorroundPETplastic,iron,aluminumandpapercansetc..Theproductischaracterizedofadvanceddesign,reasonablestructure,easyandconvenientoperation.Itisanidealpackagingequipmentforfood,medicine,tea,chemicalindustryandotherindustries.1.2本产品主体采用全不锈钢材料，外形美观，符合大多数标准生产车间设计要求。1.2Themainbodyoftheproductadoptsfullstainlesssteelwithbeautifulappearance.Itcomplieswithdesignrequirementsofmoststandardproductionworkshops.1.3采用单电机工作，各零部件加工精密，生产技术和工艺等经过本公司长时间沉淀和不断改良，有着噪音小，故障率低的优点。1.3Itadoptssinglemotor.Allcomponentsarepreciselymanufactured.Theproductiontechniquesandprocesseshaveadvantagessuchassmallnoise,lowfailurerateafterlong-termprecipitationandcontinuousimprovementofthecompany.1.4本产品均符合国家标准、部颁标准、企业标准的规定，并经严格检查和测试全格后，才许可出厂。1.4Theproductcanonlybeapprovedfordeliveryafterbeingtestedasinlinewithrelevantnationalstandards,ministrystandards,standardprovisionsofthecompany,andasacceptableafterstrictinspectionandtesting.实照图：EquipmentdiagramXT-FGJ100SXT-FGJ100AXT-FGJ100C面板及各按扭开关说明2.DescriptionofpanelandbuttonswitchesXT-FGJ100SXT-FGJ100A/XT-FGJ100C（设备上罩左侧面）(Leftsideofequipmentuppershield)说明：Description:1.绿色：设备开1.Green:Theequipmentison.2.红色：设备关2.Red:Theequipmentisoff.操作面板脚踏（手按）开关OperatorpanelFootswitch(touchbyhand)说明：Description:1.电流表：显示设备电流值1.Amperemeter:Todisplaycurrentvalueoftheequipment.2.电源指示：红色指示亮，亮则表示设备已通电，灭则表示设备未加电2.Powerindicator:Redindicatorlighton:Theequipmentispoweron;Redindicatorlightoff:Theequipmentispoweroff.3.运行指示：绿色指示灯，亮则表示设备在运行中，灭则表示设备在停止工作状态3.Operatingindicator:Greenindicatorlighton:Theequipmentisrunning;Greenindicatorlightoff:Theequipmentisshutoff.4.自动：当拔到自动状态时，设备自行循环不断往复进行封罐工作4.Automatic:Whensettoautomaticstate,theequipmentwillconductandrepeatcansealingcontinuously.5.点动：当拔到点动状态时，每按一次电动脚踏开关，则设备微运行一下，该功能主要在调机时使用5.Inching:Whensettoinchingstate,ateachtimeofpressingtheelectricpedalswitch,theequipmentwillconductamicrooperation.Thefunctionismainlytobeusedatcommissioning.6.手动：当拔到手动状态时，每按一次电动脚踏开关，则设备完成一次整个封罐动作，也可以说，每按一次开关，设备完成一次罐子的封口动作6.Manual:Whensettomanualstate,ateachtimeofpressingtheelectricpedalswitch,theequipmentwillcompleteacompletecansealingprocess.Namely,ateachtimeofpressingtheswitch,theequipmentwillcompleteacompletecansealingprocess.7.急停：当遇紧急状况时，可将此按扭按下，则设备马上处于停机状态，任何其它开关将不起作用，如需解除，需按逆时针方向转动按扭，按扭会自动弹出并恢复功能7.Emergencystop:Incaseofanyemergency,pressthebuttontostoptheequipmentatonce.Anyotherswitcheswillnotbeenabled.Tocancelthisstate,rotatethebuttonatcounterclockwise.Thenthebuttonswillpopupautomaticallyandrestorethefunctions8.开/关：开即给设备连通电路，关则给设备断开电路8.On/Off:WhenitisOn,theequipmentispoweron.WhilewhenitisOff,theequipmentispoweroff.9.脚踏（手按）开关：此开关直接触发电机工作，配合手动、自动和电动都有不同的功能，当暂停使用设备时，此开关务必要放在安全的位置9.Footswitch(pressbyhand):Thisswitchwilldirectlytriggerthemotortorun.Whenitisusedtogetherwithmanual,automaticandpower-drivenstaterespectively,itwillplaydifferentfunctions.Whensuspendusingtheequipment,theswitchshouldbeatasafeposition.3.结构、部件名称及说明3.Nameanddescriptionofstructureandcomponents型号Model正面视图Frontview侧视图Sideview部位名称NameofcomponentXT-FGJ100S1.皮带轮罩1.Beltpulleycover2.内外调节螺母12.Internalandexternaladjustingnut13.内外调节螺母23.Internalandexternaladjustingnut24.垂直锁紧螺母4.Verticallocknut5.工作手把5.Operatinghandle6.垂直调节螺丝6.Verticaladjustingscrew7.头刀7.Primarycutter8.二刀8.Secondarycutter9.上压头9.Seamingchuck10.下托盘10.Lowertray11.高度调节螺杆11.Heightadjustmentscrewrod12.立柱12.Standcolumn13.工作台面13.Worksurface14.脚踏板14.Pedal15.电机15.Motor16.开关(绿:开；红：关)16.Switch(Green:on;red:off)17.螺杆锁紧螺母17.ScrewlocknutXT-FGJ100A1.皮带轮罩1.Beltpulleycover2.内外调节螺丝12.Internalandexternaladjustingscrew13.内外调节螺丝23.Internalandexternaladjustingscrew24.右滚刀（二刀）4.Righthobbingcutter(secondarycutter)5.左滚刀（头刀）5.Lefthobbingcutter(primarycutter)6.垂直调节螺母6.Verticaladjustingnut7.上压头7.Seamingchuck8.下托盘8.Lowertray9.高度调节螺杆9.Heightadjustmentscrewrod10.锁紧螺母10.Locknut11.立柱11.Standcolumn12.工作台面12.Worksurface13.电机13.Motor14.上（小）凸轮14.Upper(small)cam15.下（小）凸轮15.Lower(small)cam16.小轴承16.SmallbearingXT-FGJ100C1.齿轮罩1.Gearcover2.上（小）凸轮2.Upper(small)cam3.下（小）凸轮3.Lower(small)cam4.垂直调节螺丝4.Verticaladjustingscrew5.右滚刀5.Righthobbingcutter6.内外调节螺母6.Internalandexternaladjustingnut7.上压头7.Seamingchuck8.下托盘8.Lowertray9.锁紧螺母9.Locknut10.维护孔10.Maintenancehole11.电机11.Motor12.高度调节螺杆12.Heightadjustmentscrewrod13.立柱13.Standcolumn14.工作台面14.Worksurface15.左滚刀15.Lefthobbingcutter注：与下层小凸轮相连的滚刀为头刀，与上层小凸轮相连接的滚刀为二刀。Note:Thehobbingcutterconnectedtothesmallcamatunderlayerisprimarycutter,andtheoneconnectedtothesmallcamatupperlayerissecondarycutter.4.特点及主要技术参数4.Characteristicsandmaintechnicalparameters项目ItemXT-FGJ100SXT-FGJ100AXT-FGJ100C性能描述Performancedescription1.封口采用左右封口轮封口，头刀完成卷边，二刀完成压边，结构简单，调节方便；1.Leftandrightsealroundareadoptedforsealing.Theprimarycutterisusedtocompletehemmingandthesecondarycuttingisusedtocompleteblankpressing.Themachineissimpleinstructureandconvenientinadjustment;2、采用电机工作与人工操作配合，通过脚和手的配合完成封罐动作；2.Cansealingistobecompletedbycooperationbetweenmotorandmanualoperation,handsandfeetcooperation.1.封口采用左右封口轮封口，头刀完成卷边，二刀完成压边，结构简单，调节方便；1.Leftandrightsealroundareadoptedforsealing.Theprimarycutterisusedtocompletehemmingandthesecondarycuttingisusedtocompleteblankpressing.Themachineissimpleinstructureandconvenientinadjustment;2、滚刀工作及罐体升降为机械凸轮控制，运行稳定可靠2.Hobbingcutteroperationandcanhoistingcanbecontrolledbymechanicalcam.Theoperationisreliableandstable.1、封口采用两个封口轮封口，头刀完成卷边，二刀完成压边，结构简单，调节方便；1.Twosealroundsareadoptedforsealing.Theprimarycutterisusedtocompletehemmingandthesecondarycuttingisusedtocompleteblankpressing.Themachineissimpleinstructureandconvenientinadjustment;2、采用最新一代机械设计，封口过程罐体不旋转，封口滚刀旋转完成封口，可靠安全，特别适合易碎产品及液体产品封罐包装；2.Itadoptsthelatestgenerationofmechanicaldesign.Thecanwillnotrotateduringsealingprocess,instead,thesealinghobbingcutterwillrotatetocompletethesealingwhichissafeandreliable,andisespeciallysuitableforcansealingandpackagingforfragileproductsandliquidproducts.3、滚刀工作及罐体升降为机械凸轮控制，运行稳定可靠3.Hobbingcutteroperationandcanhoistingcanbecontrolledbymechanicalcam.Theoperationisreliableandstable.主要特点Maincharacteristics1、该设备是我公司生产的传统型封罐机，采用传统封罐原理，罐身旋转完成封口，液体、易碎或存在旋转伤害的产品请谨慎使用；1.Theequipmentisatraditionaltypecansealingmachinemanufacturedbyourcompany.Itadoptstraditionalcansealingprinciple.Thecanbodywillrotatetocompletesealing.Pleaseusewithcautionforliquid,fragileproductsandthosemaybedamagedbyrotation.2、操作简单易学，适用性广。2.Theoperationissimpletolearnwithwideapplicationrange.1、该设备是我公司生产的传统型封罐机，采用传统封罐原理，罐身旋转完成封口，液体、易碎或存在旋转伤害的产品请谨慎使用；1.Theequipmentisatraditionaltypecansealingmachinemanufacturedbyourcompany.Itadoptstraditionalcansealingprinciple.Thecanbodywillrotatetocompletesealing.Pleaseusewithcautionforliquid,fragileproductsandthosemaybedamagedbyrotation.2、操作简单，只需一键即可完成封口；2.Theoperationissimple.Sealingcanbecompletedatone-keyoperation;3、加工精度高，主体采用全不锈钢材料外形设计制造，符合生产车间设计要求3.Theworkingaccuracyishigh.Themainbodyoftheproductadoptsfullstainlesssteel.Itcomplieswithdesignrequirementsofmoststandardproductionworkshops.1.最新一代设计封罐机，其最大特点是罐体在封口时不旋转，避免了罐体内装好的产品移位和散落；1.Acansealingmachinewiththelatestgenerationofdesigning.Thebiggestcharacterofthecanisthatitwillnotrotateatsealingwhichcanavoidshiftingandscatteringofproductsinthecan.2、操作简单，只需一键即可完成封口；2.Theoperationissimple.Sealingcanbecompletedatone-keyoperation;3、加工精度高，主体采用全不锈钢材料设计制造，符合生产车间设计要求。3.Theworkingaccuracyishigh.Themainbodyoftheproductadoptsfullstainlesssteel.Itcomplieswithdesignrequirementsofmoststandardproductionworkshops.技术参数Technicalparameters材料：不锈钢(主体)/喷漆（底座）Material:Stainlesssteel(body)/paintspraying(base)封罐头数：1Qtyofcansealing:1封罐速度：8-10个/分钟Cansealingspeed:8-10pc/min.封罐高度：40-240mmCansealingheight:40-240mm适用瓶型直径：35-150mmDiameterofapplicablebottle:35-150mm工作电压：AC220V50/60HzWorkingvoltage:AC220V50/60Hz功率：0.37KWPower:0.37KW重度：80KGWeight:80KG尺寸：450*550*1250mmDimensions:450*550*1250mm材料：不锈钢Material:Stainlesssteel封罐头数：1Qtyofcansealing:1封罐速度：12-15个/分钟Cansealingspeed:12-15pc/min.封罐高度：40-240mmCansealingheight:40-240mm适用瓶型直径：35-150mmDiameterofapplicablebottle:35-150mm工作电压：AC220V50/60HzWorkingvoltage:AC220V50/60Hz功率：0.55KWPower:0.55KW重量：90KGWeight:90KG尺寸：450*550*1250mmDimensions:450*550*1250mm材料：不锈钢Material:Stainlesssteel封罐头数：1Qtyofcansealing:1封罐速度：15-18个/分钟Cansealingspeed:15-18pc/min.封罐高度：40-240mmCansealingheight:40-240mm适用瓶型直径：35-150mmDiameterofapplicablebottle:35-150mm工作电压：AC220V50/60HzWorkingvoltage:AC220V50/60Hz功率：0.55KWPower:0.55KW重度：120KGWeight:120KG尺寸：400*600*1450mmDimensions:400*600*1450mm5.机构原理及调机操作方法5.Mechanismprincipleandcommissioningmethod5.1.机构原理及开机流程5.1Mechanismprincipleandstartupprocedure该设备采用二重卷封原理，利用盖边与罐边经过咬合折叠压平的步骤，从而达到密封的效果。形成步骤如下：Theequipmentadoptsdoubleroundedseamtoachievesealingeffectsbyocclusion,foldingandpressingofcoverflangeandcanedge.Formingstepsareasfollowing:（1）将罐盖盖于罐胴头上，使罐缘嵌合于罐盖之盖缘内侧开口部。(1)Putthecancoverontrunkhead.Makethecanedgeinsertingtotheopeningatcoverflangeinternalside.（2）利用托罐盘压力，将罐身向上托，使罐盖嵌合于轧头。(2)Supportthecanupwardrelyingontraypressuretomakethecancoverbeinginsertedtorollerhead.（3）第一卷轮向内包卷盖缘，一面绕着盖缘作相对的旋转运动，一面向轴心施加压力。(3)Thefirstrollwillenvelopcoverflangeinwards.Onesurfacewillmakerelativerotationaroundthecoverflange,andtheothersurfacewillapplypressuretotheaxis.（4）第一卷轮完成动作后，第二卷轮接着将第一卷轮所形成的第一卷封压紧而成第二卷封时，卷封工作完成。(4)Afterthefirstrollfinisheditsjob,thesecondrollwillcompressthefirstlayerofroundedseamthustoformthesecondlayerofroundedseam.Thewholefoundedseamoperationhasbeendone.（5）托罐盘向下，轧头向下压退出空罐。其形成步骤如下图所示：(5)Supportthecantraydownward.Rollerheadwillpressdownwardtoexitemptycans.FormingstepsisasshowninthefollowingFig.:头道滚轮Primaryroller盖钩Coverhook身钩Bodyhook压头Seaminghead二道滚轮Secondaryroller！特别注意：滚刀分为两把滚刀，第一刀为卷刀，主要有卷边的作用，第二刀为压刀，主要有压边的作用。所有机型的滚刀运行顺序，都是第一刀先进入并完成后，再到第二刀进入工作。！Specialattention:Hobbingcuttercanbeclassifiedasintotwotypes.Theprimaryoneisrollingcutter,whichmainlyplaysaroleofseamrolling;thesecondaryispressingcutter,whichmainlyplaysaroleofedgepressing.Forallhobbingcutteroperationsequence,theprimarywillstartfirstandfollowedbythesecondarycutter.项目ItemXT-FGJ100SXT-FGJ100AXT-FGJ100C机构原理Mechanismprinciple1．本机由电动机、皮带轮、主轴、上压头、立柱、升降工作台、前后滚刀、工作手把、脚踏板等组成。1．Themachineiscomposedofmotor,beltpulley,principalaxis,seamingchuck,standcolumn,elevatedworkingplatform,frontandrearhobbingcutter,pedaletc..2．电动机通过三角皮带传动，带动主轴及上压头旋转，通过脚踏板将托盘顶起到上压头并压紧罐盖，密封罐体(压紧力度以手感适度即可)，罐体同步旋转，然后通过人工扳动工作手把，在手把上前后滚刀的作用下，先左滚刀卷起后右滚刀压紧罐盖，封口工序完成。2．Themotoristobedrivenbyatrianglebelt,whichdrivestheaxisandseamingchuckrotating.Supportthetraythroughpedaltoseamingchuck,compressthecancover,sealthecanbody(thecompressionstrengthistobejudgedbyhandfeeling).Rotatethecansynchronously,pulltheworkinghandlebymanualwork.Undertheeffectoffrontandrearhobbingcutter,thelefthobbingcutterwillperformrollingfirstlyandtherighthobbingwillcompressthecancovertofinishthewholesealingprocess.1.本机由电动机、皮带轮变速组、主轴、上压头、立柱、升降工作台、左右滚刀、凸轮轴及凸轮等组成。1．Themachineiscomposedofmotor,beltpulleyshiftinggroup,principalaxis,seamingchuck,standcolumn,elevatedworkingplatform,leftandrighthobbingcutter,camshaft,cametc..2.电动机通过三角皮带传动到到下托盘，下托盘通过凸轮装置，带动托盘上升，同时三角皮带带动主轴及上压头旋转，罐体同步旋转，上压头同时起到压紧罐盖密封罐体的作用（压紧力度以手感适度即可），然后左右滚刀在凸轮轴上下凸轮及杠杆的共同作用下，左滚刀卷起右滚刀压紧罐盖，封口工序完成。3.Themotorwilldrivethecantolowertraythroughtrianglebelt.Lowertraywilldrivetraymoveupwardthroughcamgear.Thetrianglebeltwilldrivetheprincipalaxisandseamingchucktorotate.Thecanbodywillrotatesimultaneously.Theseamingchuckwillcompressthecancovertosealthecanbody(thecompressionstrengthistobejudgedbyhandfeeling).Underthecombinedactionofupanddowncamandlever,thelefthobbingcutterwillperformrollingfirstlyandtherighthobbingwillcompressthecancovertofinishthewholesealingprocess.1．本机由电动机、齿轮机组、主轴、上压头、立柱、升降工作台、前后滚刀、凸轮轴及凸轮等组成。1．Themachineiscomposedofmotor,gearunit,principalaxis,seamingchuck,standcolumn,elevatedworkingplatform,frontandrearhobbingcutter,camshaft,cametc..2．电动机通过皮带传动到下托盘，下托盘通过凸轮装置，带动托盘上升，同时电机通过齿轮机组作用带动滚刀架旋转，当托盘顶起，罐体压紧上压头时，前后滚刀在凸轮轴上下凸轮及杠杆的共同作用下，滚刀先卷边后压边，封口工序完成。2．Themotorwilldrivethecantolowertraythroughtrianglebelt.Lowertraywilldrivetraymoveupwardthroughcamgear.Simultaneously,themotorwilldrivehobbingheadtorotateundertheactionofgearunit.Whenthetrayissupportedupwards,andthecaniscompressedonseamingchuck,underthecombinedactionofupanddowncamandlever,thelefthobbingcutterwillperformrollingfirstlyandtherighthobbingwillcompressthecancovertofinishthewholesealingprocess.开机操作流程Operationprocedureofstartingup1．给设备加电，插上电源；perationprocedureofstartingup1．Pluginthepowertoenableequipmentpoweron;2．将设备上罩左侧上的绿色按扭按下，按下后，电机工作带动上压头运转；2．Pressthegreenbuttononleftsideuppercoveroftheequipment.Andthen,themotorwillstartworkinganddrivetheseamingchucktorun;3．将罐和盖一起放到托盘上；3．Putthecanandcovertogetheronthetray;4．用脚踩下底座正面的脚踏板，托盘和罐盖一起被托起，直到刚好顶到压头，并与压头一起转动；4．Tramplethepedalatthefrontofbase.Thetrayandcancoverwillbesupportedupwardstogetheruntilreachingtothepressurehead.Rotatetogetherwiththepressurehead;5．用手将工作手把按府视的顺时针方向扳动刀把，头刀和二刀分别完成工作；5．Pullthecutterhandlebyhandsattheclockwisedirectionwhileoverlooking.Theprimarycutterandsecondarycutterwillfinishtheirjobrespectively;6．封罐动作完成，用手将完成封口的罐和盖取下。6．Removethecanandcoverafterbeingsealedatcompletionofcansealing.7．一次封口动作完成7．Completesealingatonetime.1．操作面板拔到“手动”和“关”的状态；1．Pulltheoperationpanelto"manual"and"off";2．给设备加电，插上电源；2．Pluginthepowertoenableequipmentpoweron;3．操作面板拔到“开”的状态；3．Pulltheoperationpanelto"on";4．试运行，按两至三次脚踏（手按）开关，观察是否运行正常；4．Performtrialrunning.Presstwoorthreetimesoffootswitch(pressbyhand)toobservewhetheritrunsnormallyornot;5．将罐和盖一起放到托盘上，按一下脚踏（手按）开关；5．Putthecanandcovertogetheronthetray;pressthefootswitch(pressbyhand);6．待设备封罐动作完成并落下，要手将完成封口的罐取下；6．Removethecansealedafterbeingsealedwithhandsatcompletionofsealinganddropping;7．一次封口动作完成7．Completesealingatonetime.1．操作面板拔到“手动”和“关”的状态；1．Pulltheoperationpanelto"manual"and"off";2．给设备加电，插上电源；2．Pluginthepowertoenableequipmentpoweron;3．操作面板拔到“开”的状态；3．Pulltheoperationpanelto"on";4．试运行，按两至三次脚踏（手按）开关，观察是否运行正常；4．Performtrialrunning.Presstwoorthreetimesoffootswitch(pressbyhand)toobservewhetheritrunsnormallyornot;5．将罐和盖一起放到托盘上，按一下脚踏（手按）开关；5．Putthecanandcovertogetheronthetray;pressthefootswitch(pressbyhand);6．待设备封罐动作完成并落下，要手将完成封口的罐取下；6．Removethecanafterbeingsealedwithhandsatcompletionofsealinganddropping;7．一次封口动作完成7．Completesealingatonetime.5.2调机操作方法5.2Commissioningmethod项目ItemXT-FGJ100SXT-FGJ100AXT-FGJ100C调整滚刀Hobbingcutteradjustment更换（装上）压头；1．Replace(install)thepressurehead;2．稍松开刀架上的两枚内外调节螺丝；2．Loosenthetwointernalandexternaladjustingscrewsonthetoolrest;3．先调节后滚刀，再调节前滚刀；3．Adjusttherearhobbingcutterandthenfronthobbingcutter;4．通过调节，将刀架向内移动，直到后滚刀刀口下外沿距离上压头外沿0.5mm左右；4．Aftertheadjustment,movethetoolrestinwardsuntilthedistancebetweenoutsideedgeofrearhobbingcuttertothatofseamingchuckisabout0.5mm;5．再调节后滚刀上的垂直调节螺丝与螺母，直到滚刀刀口上沿与压头上沿咬合0.2mm~0.3mm左右，但不能接触，否则会因旋转损伤滚到或压头；5．Adjusttheverticaladjustingscrewandnutonrearhobbingcutteruntiltheocclusionbetweenupperedgeofhobbingcutterandthatofseamingchuckisabout0.2mm~0.3mm.Mustnottoucheachotherotherwise,itwillcausedamagetoseamingchuckduetorotation;6．当调节完后滚刀至最压头最适的的水平与垂直距离后，将松开的螺丝拧紧；6．Afteradjustinghobbingcuttertothemostoptimumhorizontalandverticaldistance,tightenuptheloosenscrews;7．通过前滚刀的偏心轴，旋转滚刀可调节前滚刀与压头的水平距离，再用同样的方法调节前滚刀与压头的垂直距离。7．Thehorizontaldistancebetweenfronthobbingcutterandseamingchuckbyrotatinghobbingcutterthrougheccentricshaftoffronthobbingcutter.Andthenadjusttheverticaldistancebetweenfronthobbingcutterandseamingchuckwiththesamemethod.8．滚刀调节完成。8．Hobbingcutteradjustmentfinished.9．操作时工作手把要按俯视的顺时针方面旋转9．Rotatetheworkinghandleatclockwisewhileoverlooking.更换（装上）压头；1．Replace(install)thepressurehead;2．稍松开刀架上的两枚内外调节螺丝；2．Loosenthetwointernalandexternaladjustingscrewsonthetoolrest;3．将设备设置在点动状态；3．Settheequipmentatinching;4．先调节左滚刀，再调节右滚刀；4．Adjustthelefthobbingcutterandthenrighthobbingcutter;5．轻轻触动脚踏开关，观察凸轮轴上的小凸轮，直到与左滚刀相连接的小轴承到达下层小凸轮的最高点；5．Slightlytouchfootswitch,observesmallCAMoncamshaftuntilthesmallbearingtothehighestpointofunderlayer;6．通过调节，将刀架向内移动，直到左滚刀刀口槽下沿外侧距离上压头外沿0.5mm左右；6．Aftertheadjustment,movethetoolrestinwardsuntilthedistancebetweenoutsideedgeoflefthobbingcuttertothatofseamingchuckisabout0.5mm;7．再调节后滚刀上的垂直调节螺丝与螺母，直到滚刀刀口槽上沿与压头上沿咬合重叠0.1mm~0.3mm左右，但相互不能接触，否则会因旋转损伤到压头；7．Adjusttheverticaladjustingscrewandnutonrearhobbingcutteruntiltheocclusionoverlapbetweenupperedgeofhobbingcutterandthatofseamingchuckisabout0.1mm~0.3mm.Mustnottoucheachotherotherwise,itwillcausedamagetoseamingchuckduetorotation;8．当调节完左滚刀至最压头最适的的水平与垂直距离后，将松开的螺丝拧紧；8．Afteradjustinglefthobbingcuttertothemostoptimumhorizontalandverticaldistance,tightenuptheloosenscrews;9．再用同样的方法调节右滚刀与压头的水平和垂直距离。9．Andthenadjusthorizontalandverticaldistancebetweenrighthobbingcutterandseamingchuckwiththesamemethod.10．滚刀调节完成。10．Hobbingcutteradjustmentfinished.更换（装上）压头；1.Replace(install)thepressurehead;2．稍松开刀架上的两枚内外调节螺丝；2．Loosenthetwointernalandexternaladjustingscrewsonthetoolrest;3．将设备设置在点动状态；3．Settheequipmentatinching;4．先调节头刀，再调节二刀；4．Adjusttheprimarycutterandthensecondarycutter;5．轻轻触动脚踏开关，刀架旋转，观察滚刀轴上的下层小凸轮，直到与头刀相连接的小轴承到达下层小凸轮的最高点；5．Slightlytouchfootswitch,andthenthetoolrestwillrotate.ObservesmallCAMoncamshaftuntilthesmallbearingtothehighestpointofunderlayer;6．通过调节，将滚刀向内移动，直到左滚刀刀口槽下沿外侧距离上压头外沿0.5mm左右；6．Aftertheadjustment,movethehobbingcutterinwardsuntilthedistancebetweenoutsideedgeoflefthobbingcuttertothatofseamingchuckisabout0.5mm;7．再调节后滚刀上的垂直调节螺丝与螺母，直到滚刀刀口槽上沿与压头上沿咬合重叠0.1mm~0.3mm左右，但相互不能接触，否则会因旋转损伤到压头；7．Adjusttheverticaladjustingscrewandnutonrearhobbingcutteruntiltheocclusionoverlapbetweenupperedgeofhobbingcutterandthatofseamingchuckisabout0.1mm~0.3mm.Mustnottoucheachotherotherwise,itwillcausedamagetoseamingchuckduetorotation;8．当调节完左滚刀至最压头最适的的水平与垂直距离后，将松开的螺丝拧紧；8．Afteradjustinglefthobbingcuttertothemostoptimumhorizontalandverticaldistance,tightenuptheloosenscrews;9．再用同样的方法调节二刀与压头的水平和垂直距离。9．Andthenadjusthorizontalandverticaldistancebetweensecondaryandseamingchuckwiththesamemethod.10．滚刀调节完成。10．Hobbingcutteradjustmentfinished.调整高度Heightadjustment松开高度调节螺杆上的锁紧螺母；1．Loosenthelocknutsonheightadjustmentscrewrod;2．将罐和盖一起放到托盘上；2．Putthecanandcovertogetheronthetray;3．踩下脚踏板，托盘上升到最高点；3．Tramplethepedalandrisethetraytothehighestpoint;4．旋转高度调节螺杆上升，直至盖子刚好压紧压头；4．Rotatetheheightadjustmentscrewroduntilthecovercompressedonseamingchuck;5．最后将锁紧螺母向下拧锁紧调节螺杆；5．Screwthelocknutdownwardtolocktheadjustingscrewrod;6．高度调节完成6．Heightadjustmentcompleted将操作面板上的开关调到点动状态；1.Turntheswitchonoperatingpaneltoinchingstate;2．2.轻轻触动脚踏（手按）开关，凸轮轴旋转，观察与左侧滚刀相连的小轴承，直到小轴承刚上到下层小凸轮时为止；2．2.Slightlytouchfootswitch(pressbyhand),andthecamshaftwillrotate.Observesmallbearingconnectedtothelefthobbingcutteruntilthesmallbearingtothehighestpointofunderlayer;3．3.松开高度调节螺杆上的锁紧螺母；3．3.Loosenthelocknutsonheightadjustmentscrewrod;4．4.将罐和盖一起放到托盘上，如果空间不足放不下则将高度调节螺杆先向下调整，直到可以将罐和盖一起放到托盘上为止）；4．4.Putthecanandcovertogetheronthetray;ifthespaceisnotsufficient,regulatetheheightadjustmentscrewroddownwarduntilthecanandcovercanbeputonthetraytogether);5．5.旋转高度调节螺杆上升，直至盖子刚好压紧压头；5．5.Rotatetheheightadjustmentscrewroduntilthecovercompressedonseamingchuck;6．6.最后将锁紧螺母向下拧锁紧调节螺杆；6．6.Screwthelocknutdownwardtolocktheadjustingscrewrod;7．7.高度调节完成7．7.Heightadjustmentcompleted1.将操作面板上的开关调到点动状态；1．1.Turntheswitchonoperatingpaneltoinchingstate;2．轻轻触动脚踏（手按）开关，刀架转动，观察与左侧滚刀相连的小轴承，直到小轴承刚上到下层小凸轮时为止；2．Slightlytouchfootswitch(pressbyhand),andthetoolrestwillrotate.Observesmallbearingconnectedtothelefthobbingcutteruntilthesmallbearingtothehighestpointofunderlayer;3．松开高度调节螺杆上的锁紧螺母；3．Loosenthelocknutsonheightadjustmentscrewrod;4．将罐和盖一起放到托盘上，如果空间不足放不下则将高度调节螺杆先向下调整，直到可以将罐和盖一起放到托盘上为止）；4．Putthecanandcovertogetheronthetray;ifthespaceisnotsufficient,regulatetheheightadjustmentscrewroddownwarduntilthecanandcovercanbeputonthetraytogether);5．旋转高度调节螺杆上升，直至盖子刚好压紧压头；5．Rotatetheheightadjustmentscrewroduntilthecovercompressedonseamingchuck;6．最后将锁紧螺母向下拧锁紧调节螺杆；6．Screwthelocknutdownwardtolocktheadjustingscrewrod;7．高度调节完成7．Heightadjustmentcompleted5.3.调机要点及图解5.3Keypointsofcommissioningandillustrationdiagram序号ItemNo.细部详图Detailedillustrationdiagram说明Description1示图左侧为滚刀中的第一刀，刀口槽比第二刀深且有勾形槽，在封罐过程中起着卷边的作用。图中显示第一刀与压头之间的距离参考Theleftpartofthediagram:Theprimarycutterofhobbingcutter.Thebladeslotisdeeperthanthatofthesecondarycutterwithcuspslotwhichplaysaroleofhemmingincansealingprocess.Thediagramshowsthedistancereferencebetweentheprimarycutterandseamingchuck.2示图右侧为滚刀中的第二刀，刀口槽较平滑没有勾形槽，二刀在封罐过程中起着压边的作用。图中显示第二刀与压头之间的距离参考Theleftpartofthediagram:Thesecondarycutterofhobbingcutter.Thebladeslotisrelativelyflatterwithoutcuspslotwhichplaysaroleofblankpressingincansealingprocess.Thediagramshowsthedistancereferencebetweenthesecondarycutterandseamingchuck.3刀臂上的小轴承跟随着凸轮轴的转动而转动，左侧滚刀对应着下凸轮，右侧滚刀对应着上凸轮。当下层小轴承刚上小凸轮的时候，根据杠杆原理，此时滚刀开始慢慢进入卷封，此时罐子理论上应该上升到与压头刚好压紧的位置，所以这个位置是调整螺杆高度的最佳时机。Thesmallbearingoncutterarmwillrotatealongwiththecamshaft.Thehobbingcutteratleftsideiscorrespondingtolowercam,whiletherighthobbingcutteriscorrespondingtouppercam.Whenthesmallbearingatunderlayercontactingthesmallcam,thehobbingcutterwillenterroundedseamslowlyaccordingtoleverprinciple.Atthistime,thecanshallrisetothepositionthatcompresstheseamingchuckproperly.Thusthepositionistheoptimalpositionforscrewheightadjusting.关键：当小轴承刚上小凸轮的时候，就是调整螺杆高度的最佳时机。Keypoint:Whenthesmallbearingcontactingthesmallcam,thepositionistheoptimalpositionforscrewheightadjusting.4当小轴承上到对应小凸轮的最高点时，根据杠杆原理，此时就是滚刀离压头距离最近的时候，也是滚刀最关键的运行时间，在这个位置就要调整滚刀与压头的距离。Whenthesmallbearingreachingtothehighestpointofthecorrespondingsmallcamaccordingtoleverprinciple.Thusthehobbingcutterismostlyclosetoseamingchuck.Itisthemostkeyrunningtimeofhobbingcutter.Thepositionistoadjustthedistancebetweenhobbingcutterandseamingchuck.关键：小轴承上到凸轮最高点，调整滚刀与压头距离。Keypoints:Whenthesmallbearingcontactingthecam,adjustthedistancebetweenhobbingcutterandseamingchuck.6.安全操作注意事项6.Safetyprecautions6.1使用前将应检查各指示灯是否正常。6.1Checkwhethertheindicatorlightisnormalornotbeforeoperation.6.2各转动部位要定时或定期加注润滑油。6.2Filllubricatingoilperiodicallyforrotatingparts.6.3工人在操作前应进行操作培训，学习设备的操作注意事项。6.3Workersshouldbetrainedbeforeoperationtrainingtolearnthemattersneedingattention.6.4作业前要将轮子固定，并保证设备不会滑动。6.4Fixthecasterbeforeoperationandensurethattheequipmentwillnotslide.6.5在进行作业时建议戴上手套防护。6.5Itissuggestedtowearprotectiveglovesatoperation.6.6在进行作业时不可慌张，切勿将手指放入高速转动的卷刀架，以防伤手。6.6Donotfeelnervousatoperation.Donotputyourfingersintohigh-speedrotatingrolltoolresttoavoiddamagetohands.6.7发现异常情况应立即停机检查，排除故障。6.7Itisnecessarytostopthemachineimmediatelyfortroubleshooting.6.8在进行封罐操作时，在将罐盖放入托盘时，手指不能放到盖面上，以防设备误伤手指。6.8Whenputthecancovertotrayatcansealingprocess,donotputfingersonthecoveravoiddamagetohands.6.9当设备暂停使用时，务必要将脚踏开关放到安全的位置，并把开关拔到“关”的状态。6.9Whentheequipmentissuspendedforuse,pleasedonotputfootswitchonasafeposition.Pulltheswitchto"off".7.保养、维护与厂家服务7.Maintenanceandmanufacturerservices用户若能按照本说明书的规定，正确使用和维护封罐机，可达到运行可靠，延长使用寿命的目的。IftheusercanuseandmaintainthecansealingmachineaccordingtotheprovisionsoftheManualcanruntheequipmentreliablyandextendservicelife.7.1操作者应当了解封罐机工作基本原理、性能和操作要点。7.1Theoperatorshouldknowbasicprinciple,performanceandoperationpointsofcansealingmachine.7.2当班主管负责监督操作者正确、合理使用封罐机及日常维护。7.2Shiftsupervisorshallberesponsibleformonitoringwhethertheoperatorusedthecansealingmachinecorrectlyandperformeddailymaintenancereasonably.7.3操作要点及注意事项：7