雀巢仓库安全作业指导课件

仓库作业安全SafetyinWarehouseOperations仓库作业安全SafetyinWarehouseOperations

内容TableofContent1.公司物流链对于仓库作业安全的战略远景及到达远景状态的步骤CO-SupplyChainStrategicVisiononSafetyinWarehouseOperations

andStepsto“Vision”State2.关于仓库作业安全的建议RecommendationonSafetyinWarehouseOperations2.1关于仓库良好场地管理的建议Recommendationsongoodhousekeeping2.2关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls2.3关于组织安全运输路线的建议

Recommendations

onorganizingsafetrafficroutes2.4关于地面安全存储的建议Recommendationsonsafeblockstacking2.5关于货架存储的建议Recommendationsonrackstorage2.6关于叉车电池安全的建议Recommendationsonbatterysafetyforforklift2.7关于安全驾驶叉车的建议Recommendationsonoperatingaforklifttrucksafely2.8关于装卸月台安全管理的建议Recommendationsonsafetyatdock3.对于安全的态度AttitudeonSafety4.结束语ClosingNotes

1

公司物流链对于仓库作业安全的战略远景及到达远景状态

的步骤

CO-SupplyChainStrategicVisionandStepsto

“Vision”State仓库作业安全

SafetyinWarehouseOperations

2

关于仓库业作安全的建议

RecommendationsonSafetyinWarehouseOperations

仓库作业安全

SafetyinWarehouseOperations2.1

关于仓库良好场地管理的建议

RecommendationsonGoodHousekeeping仓库操作安全

SafetyinWarehouseOperations关于仓库良好场地管理的建议

RecommendationsonGoodHousekeeping-1

良好的仓库场地管理有非常简单的原则:保持整洁,物在其位.Goodwarehousehousekeepingbeginswithasimplerule:Keepitneatandmakesureeverythingisinitsplace.在现场的维修作业应有清晰标识并加以围护.Maintenanceactivitiesonthesiteshouldbeclearlyindicatedandprotectedwithbarriers.立即清理散落物.Cleanupallspillsimmediately.关于仓库良好场地管理的建议

RecommendationsonGoodHousekeeping-2

不要将物件留在过道,地面或不安全地放于某一地方.Donotleaveitemsinaisles,onthefloororperchedinsecurelyonasurface.不要阻挡火灾喷洒装置,紧急出口或灭火器.Donotblocksprinklers,fireexitsorfireextinguishers.

2.2

关于减少滑倒,绊倒和坠落的建议

Recommendationstoreduceslips/tripsandfalls仓库作业安全

SafetyinWarehouseOperations拖曳的缆线Trailingcables为设备选择安装地址时应避免缆线横穿人行道;使用缆线罩安全地将缆线固定在地面或墙面;为避免碰触,限制进入.考虑使用无线工具.要记住承包方员工也需要管理.Positionequipmenttoavoidcablescrossingpedestrianroutes,usecablecoverstosecurelyfixtosurfaces,restrictaccesstopreventcontact.Consideruseofcordlesstools.Rememberthatcontractorsneedtobemanaged.杂物,例如塑料袋Miscellaneousrubbish,e.g.plasticbags保持区域干净,及时处理垃圾,不允许堆积.Keepareasclear,removerubbishanddonotallowittobuildup.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-2高空作业Workingonhighareas高空作业使用梯子.避免蹦跳.如果利用叉车,那就使用放在叉子上的专门的笼子.Useladderwhenworkingatheight.Avoidjumping.When样usingaforklift,useadhoccagesontheforks.斜坡Slopes改进可视度,提供扶手并使用地面标识.Improvevisibility,providehandrailsandusefloormarkings.烟雾/蒸汽阻挡视线Smoke/steamobscuringview通过将烟雾/蒸汽引导到远离风险区域的办法,消除或控制这方面危险;改进通风.Eliminateorcontrolbyredirectingitawayfromriskareas;improveventilation.不适合的鞋Unsuitablefootwear确保工人选用合适的鞋,尤其鞋要有正确类型的鞋底.Ensureworkerschoosesuitablefootwear,particularlywiththecorrecttypeofsole.速度Speed在仓库,行走而不要跑动.为避免叉车而调整行走速度,尤其在拐弯处和十字路口.Walkanddonotruninawarehouse.Adaptedspeedfortheforklifts,inparticularinthecurvesandintersections.关于减少滑倒,绊倒和坠落的建议Recommendationstoreduceslips/tripsandfalls-42.3

关于组织安全运输路线的建议

RecommendationsonOrganizingSafeTraffic

Routes仓库作业安全

SafetyinWarehouseOperations尽最大可能让行人和车辆各行其道.Keeppedestriansandvehiclesapartasmuchaspossible.所有的交通路线应有清晰标识;使用安全标识,考虑单向交通系统.Alltrafficroutesshouldbeclearlysigned;usingsafetysigns,andconsidersone-waytrafficsystems.如使用物料搬运设备(MHE),设备运行的通道应该平坦无障碍.Ifusingmaterialhandlingequipments,equipmentpathwaysshouldbeflatandwithoutobstruction.在地面上清楚地标示货物存储区域及通道.Markoutstorageareasandpathwaysclearlyonthefloor.通道应足够宽,以便物料搬运设备安全地运作.Pathwaysshouldbewideenoughtoallowthemovementofmaterial-handlingequipmentsafely.为行人的进出提供带有合适扶手的楼梯和/或斜坡.Providestaircasesand/orrampswithsuitablehandrailsforpedestrianaccess.关于安全组织运输路线的建议

RecommendationsonOrganizingSafeTrafficRoutes-1如行人与车辆使用同一门道,提供带有透視玻璃或膠片的门道.并标注安全净空高度.Ifpedestrianssharethesamedoorwaywithatruckorvehicle,provideadoorwaywithvisionpanelsandclearlymarkthemwiththesafeclearanceheight.车辆通道应避免急弯和盲点.如果此要求在现实中不合理,那就利用警示标牌和位置适当的镜子来帮助.Avoidsharpbendsandblindcornersforvehicles.Ifthisisnotreasonablypracticable,usesuitablewarningsignsandwell-positionedmirrors.关于安全组织运输路线的建议

RecommendationsonOrganizingSafeTrafficRoutes-2穹顶360°镜FullDome360°Mirror圆形凸镜CircularConvexMirror工业和仓库镜

Industrial&Warehousemirrors圆角镜

Roundangularmirror正确维护路面,尤其不要让路面上的坑洞恶化.Maintainroadsurfacesproperlyand,inparticular,donotallowpotholestodevelop.推行合理限速.Enforceareasonablespeedlimit.所有道路有足够的照明.Allroadsshouldbeadequatelylit.可能的话避免倒车.如果倒车,给司机提供帮助.Avoidreversingwherepossibleandprovidehelpfordriverswhoarereversing.推行严格的规定:车辆无人时,车辆应关掉发动机,钥匙不留在车里.Haveastrictsiterulethatunattendedvehiclesarealwaysswitchedoffandthekeysremoved.关于安全组织运输路线的建议

RecommendationsonOrganizingSafeTrafficRoutes-3限速102.4

关于地面安全存储的建议

Recommendationsonsafeblockstacking仓库作业安全

SafetyinWarehouseOperations关于地面安全存储的建议

Recommendationsonsafeblockstacking-1地面存储不应该超过2托盘.然而,如果这不实际,对于码垛极限应做适当的风险评估(评估应有书面文件).Blockstackingshouldnotbemorethan2pallets.However,ifthisisnotpractical,aproperriskassessment(documented)isconductedtodeterminethemaximumstackheightofthestackablepallets.将托盘上的材料坚实水平地放置,以便相互码放.Makesurethatanyloadsonpallets,whichcanbestackeddirectlyontopofeachotherarepositionedonafirmlevelbase.只能按生产商的指示堆存.如无此信息,做风险评估来决定安全的堆存高度.无论如何,堆存高度不应阻挡火灾喷水器或接触高处的照明或管线.Stackingshouldonlybecarriedoutinaccordancewiththemanufacturers’instructions.Ifthisinformationisnotavailablecarryoutariskassessmenttodetermineasafestackingheight.Nevertheless,stackingheightmustnotblocksprinklersorcomeincontactwithoverheadlightsorpipes.2.5

关于货架存储的建议

Recommendationsonrackstorage仓库作业安全

SafetyinWarehouseOperations关于货架存储的建议

Recommendationsonrackstorage-1保护货架ProtectingRacking如果货架可能被叉车和其他车辆碰撞,就需要保护它.使用可恢复的柱状保护设施(renewablecolumnguards)或引导围栏(guiderails)以阻止车辆靠近货架主结构.边角处的直立柱更有被撞的危险,小心保护它们,并涂上明亮的吸引视觉注意的颜色.Ifrackingislikelytobestruckbyforklifttrucksandothervehicles,protectit.Userenewablecolumnguardsorguiderailstopreventtrucksgettingtooclosetothemainstructure.Corneruprightsareespeciallyatriskandcarefullyprotectandpainttheminabrightobviousandeyecatchingcolour.货架维护MaintainingtheRacking确认货架已被维护Tomakesurerackingismaintained:定期检查以发现任何问题,保留检查,损伤和修理的记录.Regularlyinspectittofindanyfaultsandkeepalogbookofinspections,damageandrepairs.鼓励员工汇报任何损伤,无论多小,以便我们可以评估其在安全上的影响.Encourageemployeestoreportanydamage,howeverminor,sothatwecanassessitseffectonsafety.如货架系统不安全,联系厂家寻求建议.Iftherackingsystemisnotsafe,contactthemanufacturerforadvice.防止有问题货架仍在使用--通常安全地将货物从该货架上取下,然后将控制措施做到位.Preventfaultyrackingfrombeingused–normallybyunloadingitsafelyandputtingcontrolmeasuresinplace.关于货架存储的建议

Recommendationsonrackstorage-3Placingandretrievingstock存放或取出货物应使用物料搬运设备(MHE)存放或取出货物,而不要人工搬运.如果这不现实,考虑人工搬动为最后的手段.然而,应考虑如下情况:MHEshouldbeusedtoplaceandretrievestockfromrackinginsteadofmanualhandling.Ifthisisnotreasonablypracticable,considermanualhandlingasa‘lastresort’.However,thefollowingshouldbetakenintoaccount:避免爬上货架存放或取出货物.Avoidclimbingtherackingorshelvingtoplaceorremovegoods.使用自立式可移动的平台,强于使用普通梯子.Usefree-standingmobileplatformstepsratherthanordinaryladders.当需要执行此类任务时,给予员工足够的信息,指导和培训.Giveemployeesadequateinformation,instructionandtrainingaswellassupervision,whenneededtocarryouttasks.关于货架存储的建议

Recommendationsonrackstorage-42.6

关于叉车电池安全的建议

RecommendationsonBatterySafetyforForklift仓库作业安全

SafetyinWarehouseOperations在电池存储和充电区不允许吸烟,不允许有其他燃烧源.必须张贴“禁止吸烟”的标识.Smokingandotherignitionsourcesareprohibitedinthestorageandchargingarea.“NoSmoking”signsmustbeposted.在电池充电区,必须采取措施防止明火,火星或电弧.Precautionsmustbetakentopreventopenflames,sparksorelectricarcsinbatterychargingareas.电池的存储与充电装置应放在一指定区域,该区域备有冲淋和中和溅出的电解液设备,防火设施,防止充电仪器被车辆撞坏设施,并有充分的通风设施以便驱散电池充电产生的废气.Batterystorageandcharginginstallationsshouldbelocatedindesignatedchargingareasthatprovideflushingandneutralizingofspilledelectrolyte,fireprotection,protectionofchargingapparatusfromdamagebytrucks,andadequateventilationfordispersalofbatterygassingfumes.重装电池时,电池应安全地放在车辆的正确位置.Reinstalledbatteriesshouldbeproperlypositionedandsecuredinthetruck.

关于叉车电池安全的建议

RecommendationsonBatterySafetyforForklift-2备有垂直的温水安全喷淋设施和清洗眼睛的区域.Plumbedtepidwatersafetyshowerandeyewashstation.如果垂直喷淋设施不能安装,紧临电池充电处应配有针对个人的或轻便的眼睛清洗站.然而,充电站附近还是必须备有垂直温水清洗站以便冲洗眼部和肌肤.Personalorportableeyewashstationsshouldbeinstalledintheareaimmediatetothebatterycharging,ifplumbedunitscannotbeinstalled.However,plumbedtepidwaterwashstationsmustbeinstallednearbytofacilitatetherequiredflushingoftheeyesandskin.在换电池或充电前,车辆应停在适当位置,并使用刹车.Trucksshouldbeproperlypositionedandbrakeappliedbeforeattemptingtochangeorchargebatteries.打开的电池上面不应放有工具或其他金属件.Toolsandothermetallicobjectsshouldbekeptawayfromthetopofuncoveredbatteries.关于叉车电池安全的建议

RecommendationsonBatterySafetyforForklift-3当操作电池时,必须使用PPE,包括密封的安全护目镜,抗酸手套,围群(如有酸液溅出的可能),有钢片保护脚趾的安全鞋(steel-toeboots)或足部保护设施(如电池被举起.)Personalprotectiveequipmentmustbewornwhenhandlingthebatteries.Theseincludesnon-ventedsafetygoggles,acidresistantgloves,apron(Ifthereisapotentialtospillacid)andsteel-toebootsorfootguardsifthebatteryislifted只使用专门为电池充电而设计的充电器Useonlychargersthataredesignedforthebatterybeingcharged.当移动电池时,必须保证排气帽稳固以防电解液溅出.充电时确保排气帽正常工作,打开电池盖以散热.充电结束后,确认排气帽恢复原位.Whenmovingbatteries,ventcapsmustbekeptfirmlyinplacetoavoidelectrolytesplashing.Whenchargingbatteries,ensureventcapsarefunctioningandthebattery(orcompartment)cover(s)areopentodissipateheat.Whenchargingiscomplete,besuretoreplacetheventcapfirmly.关于叉车电池安全的建议

RecommendationsonBatterySafetyforForklift-4叉车,电池或充电系统的生产商关于安全的要求或操作的程序必须被遵守.Anyadditionalsafetyrequirementsoroperatingproceduresspecifiedbythemanufactureroftheforklift,batteryorchargingsystemmustbefollowed如果酸液溅入眼睛,立即用水清洗,并迅速寻求医护.Ifacidgetsintotheeyes,flushimmediatelywithwater,andthenpromptlyseekmedicalattention.如果酸液溅上肌肤,用大量水清洗相关部位.如果化学灼伤呈现出二度或更严重灼伤情形,则寻求医护.Ifacidgetsonyourskin,rinsetheaffectedareaimmediatelywithlargeamountsofwater.Seekmedicalattentionifthechemicalburnsappearstobeaseconddegreeorgreater.保持电池清洁.Keepbatteryclean.关于叉车电池安全的建议

RecommendationsonBatterySafetyforForklift-5

2.7

关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely

仓库作业安全

SafetyinWarehouseOperations选择合适的叉车用于工作Gettherighttruckforthejob.依据生产厂家的指示定期维护叉车,确保座位被维护以便尽最大可能减少振动,减少造成司机不健康坐姿的可能.Maintainalllifttrucksregularlyinlinewithmanufacturer’sinstructionsandmakesureseatsaremaintainedtoreduce,asfaraspossible,unhealthyposturesandvibration.选择合适的有相应能力的人员加以培训,成为司机.并正式书面授权其操作叉车.Chooseonlysuitableandcompetentemployeestotrainasoperatorsandauthorisetheminwritingtooperatelifttrucks.确保存在防止非授权人员操作叉车的机制.Makesurethatthereisasystemforpreventingunauthorisedemployeesfromoperatingforklifttrucks.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-1叉车司机必须使用PPE,例如安全鞋和高可视背心(highvisibilityvest);并系紧安全带.TheforkliftdrivermustwearPersonalProtectiveEquipment(PPE:highvisibilityvestandsafetyshoes)andfastenseatbelt叉车移动时,将叉子和货物放低并向后倾斜.Keepforksandloadslowandtiltedbackwhilemoving.如果叉车与人员相临很近工作,则强力推行低速规则及安全倒车规则.Iftrucksandpeopleworkalongsideeachother,enforcerulesforlowspeedandsafereversing.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-2叉车路线避免靠近容易被撞伤的区域或设备,例如可燃液体储存区;如避免不了,那就得保护这样的区域.Avoidroutesnearvulnerableareasorequipment,forexample,flammableliquidstoresorprotectthesestores.用实物围栏将人行通道和叉车通道分开.并用清楚的警示标识.Separatepedestrianroutesfromonesusedbyforklifttrucksusingaphysicalbarrier.Alsouseclearwarningsigns.如设置实物围栏不实际,应该确保使用其他措施,例如听觉警示装置,或视觉警示装置(镜子)Ifputtingupaphysicalbarrierisnotreasonablypracticable,youshouldmakesurethereareotherarrangements,suchasusingaudibleorvisualwarningdeviceslikemirror.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-3叉车举起货物时或空叉子举起时,决不要站在其下或从其下行走.Neverstandorwalkundertheraisedpartofaforklift,evenifit'sempty.叉车运行区地面应足够坚固,良好维护,平整并无障碍物.Drivingareasshouldbestrongenough,wellmaintained,asflataspossibleandfreefromobstructions.

如叉车在公路上使用(例如装卸),有必要安排另一个人帮助协调控制交通.Ifthetruckisusedontheroad(toloadandunload,forexample),provideasecondpersontohelpwithcontrollingtraffic,asnecessary.叉车停下来时,叉子正常水平放下,使用刹车,取走钥匙.Parkaforkliftwithforksloweredandtiltedflat,brakeset,andkeyremoved.当叉车不用时,妥善保管叉车钥匙.Keepkeyssecurewhenthetrucksarenotbeingused.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-4小心放置货物以便货物平稳不会掉下或使叉车翻倒.Placeforkliftloadscarefullysotheyarestableandwon'tfalloffortipthetruckover.不要使用叉子,托盘或箱柜将人举起在高空作业.必须正确使用专门设计的可移动的工作平台或安全围笼.Donotuseforks,palletsorbinstoliftpeopletoworkatheights.Youmustuseproperlydesignedmobileworkplatformsorsafetycages.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-5维修中叉车必须正当地放置指示标签,并停放在特定区域.Forkliftsinmaintenancemustbetaggedproperlyandkeptinaspecificarea确保叉车安装有保护设施,例如,当需要时,‘翻倒保护结构(ROPS)’,‘坠落物保护结构(FOPS)’和‘控制性系统’(座位安全带).Makesureforklifttrucksarefittedwithprotectivedevices,suchas‘roll-overprotectivestructures(ROPS)’,‘fallingobjectprotectivestructures(FOPS)’and‘restrainingsystems’(seatbelts),wherenecessary.关于安全驾驶叉车的建议

RecommendationsonOperatingaForkliftTruckSafely-62.8

关于装卸月台安全的建议

Recommendationsonsafetyatdock仓库作业安全

SafetyinWarehouseOperations关于装卸月台安全的建议

Recommendationsonsafetyatdock

-1当装卸卡车和拖车时,使用止轮块(wheelchocks)或其他车辆移动限制装置.当放置或取出止轮块或其他车辆移动限制装置时,卡车或拖车不可以移动.Usewheelchocksorothervehicle-restrainingdevicewhenloadingandunloadingtrucksandtrailers.Ensurethatthetrucksandtrailersarenotmovablewhileplacingorremovingthewheelchocksorothervehicle-restrainingdevice.关于装卸月台安全的建议

Recommendationsonsafetyatdock

-2确定用于装卸的叉车备有聚光灯,还要使用安装于月台的照明补充叉车灯光,当人工装卸时亦如此.Makesureforklifttrucksusedtoload/unloadtrailersareequippedwithspotlights,alsousedockmountedlightstosupplementtheforklifttrucklightsorwhenmanuallyloading/unloadingtrailers.确保所有设备都按照厂家的建议维修.包括叉车,月台高度调节板,车辆移动限制装置,月台的门和密封以及自动信号装置.Ensureallequipmentmaintainedinaccordancewithmanufacture'srecommendations.Thisincludesforklifttrucks,docklevelers,vehiclerestrainingdevices,dockdoorsandsealsandautomaticsignallingdevices.当使用叉车开进拖车装卸时,不允许有人在拖车里.在紧闭的空间里被叉车碰撞的可能非常大.Donotallowpedestriansintrailerswhileaforklifttruckisloading/unloading.Thelikelihoodofbeingcrushedbyaforkliftisgreaterintightspaces.在叉车驶入拖车前,观察一下拖车的状况.对于旧拖车,破损和车厢板腐烂很普遍.Performavisualinspectionofthetrailerpriortodrivingaforklifttruckintoit.Damagedandrottingfloorboardsarecommoninoldertrailers.用叉车卸载小型送货车时,要格外小心.确保车辆可以承受叉车和货物的重量.可行时,宁可用地牛(Handpalletjack)卸这样的车辆.Cautionisadvisedwhenusingforklifttruckstounloadstraighttrucks(smalldeliverytrucks).Makesurethestraighttruckhasthecapacitytohandletheweightoftheforklifttruckandloads.Handpalletjacksratherthanforklifttruckstounloadstraighttruckswheneverfeasible.月台和斜坡的边缘安装围栏以保护人行道.Usephysicalbarriersatopenedgesofdocksandrampsandtoprotectpedestrianwalkways.使用油漆喷涂或地面粘贴的方式,来指定备货区,行驶通道和装卸路线.确定员工识别这些标识.usepaintortapetodesignatestagingareas,throughaislesandloadinglanes.Makesureemployeesrecognizethedesignations.关于装卸月台安全的建议

Recommendationsonsafetyatdock