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IBMInstituteforBusinessValue|ResearchBrief
UpstreamoilandgasintheAIera
WhyAIisn’tscalingandhowtofixit
HowIBMcanhelp
IBMworkswithpetroleumandchemicalscompaniestoresponsiblyscaleAIandbuildacleanenergytransition.Learnhowoursolutionscanhelpcreateadata-drivenstrategythatstreamlinesdigital
transitionandpreparesyourcompanyforasustainablefuture.Formoreinformation,pleasevisit:/industries/energy
Contents
Foreword 4
Part1
Rapidlyadaptingtoamore
complexupstreamfuture 5
Part2
WhereAIisdeliveringvalue
today—andhowthatvalueisevolving 8
Part3
WhyAIisn’tscaling—andwhatthat
revealsaboutupstreamoperations 11
Actionguide 19
2
Keytakeaways
ScalingAIrequires
redesigninghowupstreamoperationswork.
57%oforganizationscite
fragmenteddataandonly9%
reportreal-timeOT/ITintegration,whichpreventsAIfromoperating
atsystemscale.Unlockingvalue
dependsonaligningdata,decisions,andexecutionacrosssubsurface,
drilling,andproduction.
ExecutivesseeAIasa
coredriverofcompetitive
advantage,butsystem-
levelimpactremainslimited.
93%expectAItodeliver
measurableadvantage,yetmostorganizationshavenottranslatedthatconvictionintoenterprise-
wideperformance.Most
deploymentsremainfocusedon
individualworkflowsandproof-of-conceptsratherthanend-to-endoperationalprocesses,limitingtheabilitytocapturecoordinated
benefitsacrossthevaluechain.
AIisdeliveringmeasurablevalue,butprimarilywithinindividualworkflows.
Operationalgainsindrilling
non-productivetime(–12%),well
deliverycycletime(–9%),andsafetyincidents(–16%)arewellestablished.However,thesegainsremain
concentratedwithinspecific
processesratherthanextending
acrossthefullassetandvaluechain.
UpstreamoilandgasintheAIera3
ForewordPartone
|
Parttwo
|
Action
Partthree
guide
Foreword
ZahidHabib
VicePresident,GlobalIndustrialSectorLeader
GlobalEnergyandResourcesIndustryLeader
IBMConsulting
Upstreamoilandgasoperations
areenteringamoredemanding
phaseofperformance.Volatile
markets,pressuretoreducefixed
andoperatingcosts,tightercapitaldiscipline,growingemissions
expectations,andincreasingly
complexglobalportfoliosare
forcingoperatorstodelivermore
withgreaterspeed,precision,andcoordinationthantraditionalmodelsweredesignedtosupport.
Fordecades,performance
improvementscamefromoptimizingindividualdomains.Subsurface,
drilling,andproductionsystems
evolvedlargelyindependently,eachmaximizingefficiencyandreliabilitywithinitsscope.Thatmodeldeliveredsteadygainsinamorestableandlessconnectedoperatingenvironment.
Today,thatmodelisreachingits
limits.Upstreamoperationsarenowdeeplyinterconnected.Decisionsinonepartoftheassetincreasingly
dependonconditionsinotherparts.Yetdata,workflows,anddecision-makingremainfragmented.Asa
result,organizationsgeneratemoreinsightthanever,butstruggleto
translateitintocoordinatedactionacrossthesystem.
AIischangingwhatistechnically
possible.Acrossdrilling,production,andassetreliability,organizationsarealreadyrealizingmeasurablegains
includingreductionsindrilling
non-productivetime,fasterwell
delivery,andfewersafetyincidents.
Increasingly,AIisalsotakingtheformofindustrialdigitalworkersthatcancontinuouslymonitorconditions,
supportdecisions,andcoordinate
activitiesacrossoperations.YetthechallengeisnolongerwhetherAI
works.Itiswhetherorganizationsarestructuredtoscalethatvaluebeyondindividualworkflowstothelevelofthefullassetandenterprise.
Thisreportshowsthattheconstraintisnotalackofusecases,investment,ortechnicalcapability.Itisamismatchbetweenhowupstreamoperations
areorganizedandwhatisneededtooperateintelligentlyatscale.
ClosingthatgaprequiresmorethandeployingadditionalAIsolutions.Itdemandsashiftfromoptimizingdiscreteactivitiestoorchestratingend-to-endworkflowsthatconnectreservoir,drilling,andproductiondecisionsacrosstheasset.
TheleadersthatsucceedwillnotsimplyadoptAI.Theywillredesignhowtheiroperationswork.
UpstreamoilandgasintheAIera4
ForewordPartoneParttwoPartthreeActionguide
Partone
Rapidlyadaptingtoamore
complexupstreamfuture
Upstreamoilandgasoperationsarebecomingmorecomplex,moredistributed,andmoredata-intensive.
Operatorsmanageassetsacrossdiversegeographiesandenvironmentswhilebalancingperformance,cost,safety,andemissionsobjectives.Atthesame
time,activitiesacrossdomainsgeneratetremendousvolumesofdata.
Yetthecentralchallengeisnolongeraccesstodataoranalytics.Itistheabilitytoactonthatdataasacoordinatedsystem.
5
UpstreamoilandgasintheAIera
UpstreamoilandgasintheAIera6
ForewordPartoneParttwoPartthreeActionguide
FIGURE1
StrongexecutiveconvictioninAI-drivencompetitiveadvantage
Today,mostupstreamorganizationsstilloperatethroughlooselyconnecteddomains.Subsurface,drilling,andproductionsystemsgenerateinsights
independently,butdatadoesnotflowconsistentlyacrossthem,and
decision-makingisnotfullyaligned.Asaresult,improvementswithinone
domaindonotreliablytranslateintoimprovedoutcomesacrossthefullasset.
AIisbeginningtoexposeandpartiallyaddressthislimitation(seeFigure1).Organizationsareapplyingittoimprovedrillingperformance,optimizedrillpadplanningandexecution,enhanceproduction,strengthenreliability,andimprovesafetyandenvironmentaloutcomes.TheseusecasesdemonstratethatAIcangeneratemeaningfuloperationalgainsandsupportmore
predictive,data-drivendecisions.
and
88%
saythatAIwillsignificantly
enhancetheabilitytorespondquicklytomarketdisruptions.
93%
ofupstreamoilandgasexecutivessaythatinvestinginAIwilldeliverclearandmeasurablecompetitiveadvantagestotheircompanywithinthenext3years.
Source:Q1.1,Q1.8TowhatextentdoyouagreewiththefollowingstatementsabouttheuseofAIacrossyourorganization?
Atthesametime,AIistakingonabroaderrole.Itisincreasinglyembeddedinreal-timemonitoring,remoteoperations,andcontinuousoptimization
environments,enablingdecisionstobemadefasterandclosertothepointofexecution.Thissignalsanimportantchange.Performanceisnolonger
determinedbyhowwellindividualsystemsoperate,butbyhoweffectivelytheyworktogether.
UpstreamoilandgasintheAIera7
ForewordPartoneParttwoPartthreeActionguide
Thisevolutionisalsochanginghoworganizationsthinkaboutinvestment
(seeFigure2).AIismovingfromasetofdiscretetoolstoafoundationfor
moreintegrated,responsiveoperations.However,mostorganizationshavenotyetrealizeditsfullpotential.
WhileAIcangenerateinsightsacrossthevaluechain,mostorganizations
arenotyetorganizedtoactonthoseinsightsinacoordinatedway.Data
remainsfragmented,systemsremainpartiallyintegrated,anddecision-
makingauthorityisnotconsistentlyalignedwithAI-drivenrecommendations.
Theconstraintisnolongeranalyticalcapability.Itistheenterprise’sabilitytotranslateinsightintosynchronizedactionacrossend-to-endworkflows.Thisisthecriticalgapbetweenstrongexecutiveconvictionpairedwith
growingAIinvestmentandtherealizationofsystem-levelvalue.Until
organizationsconnectdata,decisions,andexecutionacrosssubsurface,drilling,andproduction,muchofAI’spotentialwillremainconfinedto
individualworkflowsratherthancoordinatedassetperformance.
FIGURE2
AIinvestmentgrowinginupstreamoperations
2023-202520262029
9%13%18%
AIspendasapercentageofannualITbudget
Source:D5.Whatis/willbeyourtotalAIspendasapercentageofyourannualITbudget?
Actionguide
Foreword
Partone
Parttwo
Partthree
UpstreamoilandgasintheAIera8
FIGURE3
OperationalperformanceimprovementsfromAIadoption
Parttwo
Improvements
valuetoday—andhowthat
valueisevolving
AIisdeliveringmeasurablevalueacrossupstreamoperations,butthatvalueremainsstructurallyconstrained.
Today,thestrongestandmostconsistentimpactisinoperationalperformance(seeFigure3).AIisreducingvariability,improvingpredictability,andenhancingexecutionacrossdrilling,production,andmaintenance.Itisalsostrengtheningreliabilityandsafetybyenablingearlierdetectionofissuesandfasterresponse.
Thesegainsarenotincidental.Theyareconcentratedinareaswithrepeatableworkflows,cleardecisionboundaries,andhighdataavailabilitywhereAIcanbeembeddedintoexistingprocesseswithrelativelylimitedorganizational
change.Asaresult,mostofthevaluecreatedtodayalignswiththetraditionalupstreammodelofdiscipline-leveloptimization.
Thisisbothastrengthandalimitation.
WhereAIisdelivering
16%
lowersafetyincidentsdisruptingoperations
12%
lowerdrillingnon-productivetime(NPT)
9%
shorterwelldeliverycycletime
8%
betterenergyefficiency(fuel/powerintensity)
5%
lowerliftingcost/OpexperBOE
5%
lowerdeferredproduction/uptime
Source:Q5.TowhatextenthasAIimpactedyourupstreamoperations’performanceinthefollowingareas?
Actionguide
Foreword
Partone
Parttwo
Partthree
ItshowsthatAIworks.Butitalsoexplainswhyitsimpactisnotextending
acrossthefullasset.Whendeployedwithinexistingworkflows,AIimprovesindividualpartsofthesystem,butdoesnotfundamentallychangehowthosepartsoperatetogether.Asaresult,gainsinonedomainsuchasdrillingor
productiondonotconsistentlytranslateintoimprovedperformanceatthesystemlevel.
Atthesametime,ashiftisbeginning.OrganizationsareexpandingAIbeyonddiscreteusecasesintomorepersistent,service-basedoperatingmodels.
MorethanhalfareembeddingAIincontinuousenvironmentssuchasremoteoperations,always-onmonitoring,andreal-timeoptimization,signaling
amovefromproject-baseddeploymenttowardoperationalcapability.
Thisreflectsagrowingrecognition.Valueisnolongercreatedsolelybyoptimizingindividualworkflows,butbycoordinatingdecisions
andexecutionacrossthem.
Yet,despitethisprogress,impactremainsbounded.
UpstreamoilandgasintheAIera9
UpstreamoilandgasintheAIera10
ForewordPartoneParttwoPartthreeActionguide
Whileoperationalgainsarewellestablishedandnewcapabilitiesareemerging(seeFigure4),theyarenotyettranslatingintocoordinated,system-level
outcomes.AIisbeingdeployedmorebroadly,buttheunderlyingoperatingmodellimitshowfarthatvaluecanextend.
TheresultisaclearAIcoordinationgap.
ClosingthatgaprequiresmorethanexpandingAIusecases.Itrequires
movingbeyondisolatedapplicationstowardAI-enabledoperational
workflowsincludingemergingindustrialdigitalworkersthatcancoordinate
activitiesandsupportdecisionsacrossfunctions.Organizationsmustconnectdata,decisions,andexecutionacrossend-to-endworkflows,fromreservoir
anddrillingthroughproductionoperations,sothatAIcancreatevalueatthesystemlevelratherthanwithinisolatedfunctions.Bydoingso,theycanextendAI’simpactbeyondindividualworkflowsandunlocksystem-levelimprovementsinproduction,reliability,safety,andcapitalefficiency.
FIGURE4
AIspendtoincreaseforinnovationanddecreaseforoperationalefficiency
BreakdownofAIspend
20262029
20%
24%
Businessmodelinnovation
Product/serviceinnovation
Efficiency/operationaleffectiveness
28%
32%
52%
44%
Source:Q2.Howis/doyouexpectyourorganization’supstreamAIspendallocatedacrosseachofthefollowing?
Actionguide
Foreword
Partone
Parttwo
Partthree
UpstreamoilandgasintheAIera11
Partthree
WhyAIisn’tscaling—andwhatthatrevealsabout
upstreamoperations
AIisnotfailinginupstreamoilandgas.Itisdelivering
measurablevalue.Whatisfailingistheabilitytoscalethatvalueacrosstheenterprise.
Mostorganizationshavealreadymovedbeyondearlyexperimentation.Theyreportstrongleadershipsupport,growinginternalcapabilities,
andincreasinguseofstrategicpartnerships.
AIisbeingdeployedacrosssubsurface,drilling,production,andsupporting
functions(seeFigure5).Theissueisnotadoption.Itisscale.Individualuse
casesandproofsofconceptcandemonstratevalue,buttheyrarelytransformperformance.End-to-endworkflowsarewhatultimatelycreatesystem-levelvalueandscale.
FIGURE5
AIadoptionacrossupstreamoperations
Productionandcoreoperations
47%
Assetintegrity
andlatelife/
decommissioningmanagement
Wellsurveillanceandanomaly
detection
Facility
operationsoptimization
Production
optimization
Predictive
maintenance
64%
68%
54%
51%
Drillingandcompletions
23%
Drilling
planning,
geosteering,andreal-timeoptimization
Completionsoptimization
49%
Subsurface
andexploration
47%
Subsurface
analysisand
reservoir
characterization
Source:Q4A.Whatisyourorganization’scurrentlevelofAIimplementationineachofthefollowingupstreamareas?(figuresinclude“Rollingout”and“Fullyimplemented”)
Coordination,
safetyandsupport
51%
HSEmonitoringandincident
prevention
50%
60%
57%
Regulatoryreportinganddocumentationautomation
Emissions
monitoring
andreduction
Fieldlogisticsandworkforcescheduling
UpstreamoilandgasintheAIera12
UpstreamoilandgasintheAIera13
ForewordPartoneParttwoPartthreeActionguide
FIGURE6
WhyAIdoesnotscaleinupstreamoperations
Therootcauseisstructural.Upstreamoperatingmodelsevolvedtooptimize
individualdisciplinessuchassubsurface,drilling,andproduction,eachwithits
owndata,workflows,anddecisionprocesses.Thatapproachdeliveredsignificantgainswithinfunctions,butitwasnotdesignedforthecoordinated,system-
57%
oforganizationscitedata
fragmentationasamajorbarriertoscalingAI.
Only
9%
levelexecutionthatAIrequires.Asaresult,theoperatingmodelitselfnowlimitshowfarAIcanscaleacrosstheenterprise.
Threereinforcingconstraintsdefinethischallenge(seeFigure6).
reportreal-timeintegrationbetweenOTandITsystems.
Source:Q9.WhichfactorsmostlimityourabilitytoimplementandscaleAIandautonomoussystemsacrossupstream?;Q11.Whichofthefollowingbestdescribesyourorganization’sOT/ITintegrationforpriorityupstreamworkflowstoday?;Q12.Whichofthefollowingbestdescribesyourorganization’s
currentdatareadinessforadvancedandagenticAIinupstreamoperations?
Just
12%
haveachievedenterprise-leveldataintegrationacross
upstreamoperations.
UpstreamoilandgasintheAIera14
ForewordPartoneParttwoPartthreeActionguide
First,AIdependsonastrongerdatafoundation.Organizationsaremaking
progresswithAI,butscalingbeyondindividualusecasesrequiresdatathat
ismoreconsistentlystructured,connected,andreusableacrosssubsurface,
drilling,andproduction.Thisbecomesevenmoreimportantasorganizations
movefromisolatedAIapplicationstowardAI-enabledoperationalworkflows,includingemergingindustrialdigitalworkersthatrelyonsharedcontextacrossfunctions.Strengtheningdatainteroperabilityhelpsmodelsoperateacross
workflows,enablesinsightstoflowbetweendomains,andincreasesthereturnonexistingAIinvestments.
Second,scalingAIrequirestighterOT/ITintegration.Greaterconnectivity
betweenoperationalandenterprisesystemscreatesthecontextAIneeds
tosupportreal-timedecisionsandexecution.AsorganizationsimproveOT/ITintegration,theycanincreasinglyembedAIintoliveworkflowswheretiming,coordination,andoperationalawarenessarecritical.
Third,AIcreatesanopportunitytomodernizedecisiongovernance.AsAI
becomesmoreembeddedinoperations,organizationsneedclearerdecision
rights,accountability,andoperationalguardrails.EstablishingthesegovernancemechanismsallowsAItoevolvefromanadvisorytoolintoamoreactive
participantinexecutionwhilemaintainingsafety,auditability,andcontrol.
Thesecapabilitiesreinforceoneanother.Improvingdatareadinessenables
greaterintegration.Greaterintegrationsupportsmorecoordinateddecision-
making.AndclearerdecisionrightsallowAItobecomemoredeeplyembeddedinexecution.Together,thesecapabilitiescreatethefoundationformoving
fromisolatedAIsuccessestocoordinated,system-levelimpact—andultimatelytowardAI-enabledoperationalworkflowswhereindustrialdigitalworkerscan
supportdecisions,coordinateactivities,andexecutedefined
tasksacrosstheasset.
UpstreamoilandgasintheAIera15
ForewordPartoneParttwoPartthreeActionguide
Thislimitationbecomesmostacuteinmoreadvanced
applicationsofAI(seeFigure7).Acrossclosed-loop
drilling,autonomousproduction,andintegrityrisk
prevention,mostorganizationsremaininpilotor
evaluationstageswithagenticAI.Movingfromdecisionsupporttoautonomousexecutionrequiresintegrated
data,synchronizedsystems,andclearauthoritythatmanyorganizationshavenotyetestablished.
Asaresult,AIimprovesindividualworkflowsbutdoesnotyetenablecoordinated,system-levelperformance.
Integrityriskprevention(detecttodiagnosetointerveneworkflows)
11%
1%
Autonomousmaintenanceorchestration
2%
TheoperatingmodeldefineshowfarAIcanscaleacross
theenterprise.
FIGURE7
Piloting
Rollingout
Fullyimplemented
AgenticAIadoptionacrossupstreamoperations
35%
20%
38%
11%
35%
12%
32%
23%
18%
21%
Autonomoussubsurface
interpretation/prospectranking
Closed-loopdrilling
optimization(withinguardrails)
Autonomousproductionoptimization
2%
Emissionsmonitoringtomitigationexecution
13%
Source:Q6A.Whatisyourorganization’scurrentstageofagenticAIimplementationineachofthefollowingupstreamareas?
UpstreamoilandgasintheAIera16
ForewordPartoneParttwoPartthreeActionguide
Thisgapbecomesvisibleinhow
organizationsareoperatingtoday
(seeFigure8).Standardsare
inconsistentacrossprojects,
limitingreuseofdata,models,and
decisionlogic.Governanceremains
localized,withdecisionrightsdefinedforpilotsratherthanenterprise-wideexecution.Authorityisconstrained,
withAIprimarilyrecommending
actionsratherthanexecutingwithindefinedguardrails.
Thesearenotisolatedissues.Theyaresymptomsofadeepermisalignment
betweenlegacyoperatingmodels
andtherequirementsforAI-enabledoperations.
FIGURE8
AIremainslocalizedwhengovernance,decisionlogic,andautonomyarenotscaled
Standards
Mostorganizationshavenot
standardizedthedata,rules,anddecisionlogicneededtoreuseAIacrossprojects.
Governance
MostorganizationsdefineAI
decisionrightsforpilots—butfewhaveformalizedenterprisegovernanceforscaled
productionuse.
Authority
AIremainsprimarilyadvisory,withlimitedauthorityto
executedecisions.
61%
areonlypartlyconsistentorlargelyinconsistent
40%
definedecisionrightsforpilotsonly
41%
useAItorecommend
actionswithhumanapproval
Only
5%
arefullyconsistent
Only
5%
haveenterprise-widedecisionrightswithescalationpaths
andauditability
Only
5%
allowAItoexecutehigh-
riskactionsunderguardrails
Source:Q13.Acrossyourorganization’smajorupstreamprojects,howconsistentarethedatadefinitions,rules,anddecisionlogicusedbyyourcurrentAIsystems?;Q14.WhichofthefollowingbestdescribeshowcurrentdecisionrightsaredefinedforAI-drivendecisionsinupstreamoperations?;Q15.WheredoesyourorganizationcurrentlydrawthelineregardingAIautonomy(thatis,agenticAI)inupstreamoperations?
UpstreamoilandgasintheAIera17
ForewordPartoneParttwoPartthreeActionguide
ScalingAIrequiresafundamentalchangeinhowupstreamoperationsarestructured(seeFigure9).Organizations
needtomovefromsiloeddataenvironmentstoaunified
operationaldatalayerthatconnectssubsurface,drilling,
andproduction;frompilot-baseddeploymentsto
embedded,continuousAIintegrateddirectlyintolive
workflows;andfromadvisoryanalyticstoexecution-linkedAI,withclearlydefineddecisionrightsandoperational
guardrailsthatenableconsistent,system-levelaction.
Thistransitionredefineshowvalueiscreated.
Performanceisnolongerdrivenbyisolatedoptimizationwithindisciplines,butbytheabilitytocoordinatedata,decisions,andexecutionacrossthesystem.
OrganizationsthatmakethishappencanextendAI
beyondlocalizedgainstoenterprise-scaleimpact.Thosethatdonotwillcontinuetogenerateinsightbutstruggletotranslateitintocoordinatedaction.
FIGURE9
TheoperatingmodelshiftrequiredtoscaleAI
AI-scaledmodel
Traditionalmodel
Cross-assetcoordination
Execution-Embedded
linkedAIoperationalAI
Asset-leveloptimization
Siloeddata
Pilot-basedAI
Advisoryanalytics
Integrateddatalayer
Source:IBMConsultinganalysis
UpstreamoilandgasintheAIera
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