新车型的验证和开发

1、1,新整车项目设计验证的试验和开发 New Car Program Test 什么是设计验证？ Design Validation? 什么是产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 设计验证？ Design Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 设计验证？ Design

2、Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 设计验证？ Design Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 设计验证？ Design Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Ve

3、hicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 设计验证？ Design Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T 可行的改进样件 Improved sample available.,If above / meet target 如果接近或达到目标值,R2 ; 重新搭载试验开始 Re-test start R3 ; 重新搭载试验结束. Re-test completed

4、,闭环系统 Closed Loop System,40,可靠性CR流程 Durability CR Process,Concern Report Symptom Investigation Actions taken,CR Summary Total issued CR Critical items Open Status,DRM : Corrective action R1, R2, R3,R1. : Design improved sample,Retest for Validation,Analysis : meet Target?,Drawing release,CR Summary

5、Corrective action R1,R2,R3 Resolved Status,Open again,If Yes,If No,41,No of Problems 问题缺陷的数量,PH 1,2 Prototype,SOP,Close Ratio 关闭率 (%),OTS 1,2 Prototype,Pilot, 80 %,100 %,Future 将来,关闭率管理的目标 Closed ratio management target,P5,P3,P4,P8,42,Comp/System DVP,Engineering sign-off at P5,Vehicle T 设计验证？ Design

6、 Validation? 产品验证？ Production Validation? 整车试验开发：M11案例研究 Vehicle Test M11 Case study. 试验技术中心试验开发流程的提升 CTTC T&D Process Improvement 试验开发项目管理 T&D Program management 操稳开发 R&H Development 整车可靠性项目 Vehicle Durability program 闭环系统和ESO Closed loop system & ESO 结论 Conclusion,试验和开发的介绍 Introduction Test & Deve

7、lopment,44,试验开发项目管理的原理 Principles for T&D Management,Prototype Validation,Pilot Validation,Mule Car Development,Benchmark & Target setting,技术能力 Technical Capability,对目标的责任感 Target Ownership,团队工作Team Work,清晰的目标定义 Clear Targets definition 责任感 Ownership and Responsibilities 清晰的节点和质量门制度 Clear Milestones

8、 and Quality gate system,理解全体团队成员 Understanding all team members 设计/CAE/试验开发团队良好的接口 Good interfaces with the Design / CAE / T&D team,高超的功能开发的技术能力 High Technical skills for Function Develop 高水平的流程管理体系 High Level Process Management system,45,整车品质和系统关系 Veh attribute and System relationship,Team work,46

9、,试验开发项目管理的原理 Principles for T&D Management,Prototype Validation,Pilot Validation,Mule Car Development,Benchmark & Target setting,技术能力 Technical Capability,对目标的责任感 Target Ownership,团队工作Team Work,清晰的目标定义 Clear Targets definition 责任感 Ownership and Responsibilities 清晰的节点和质量门制度 Clear Milestones and Quali

10、ty gate system,理解全体团队成员 Understanding all team members 设计/CAE/试验开发团队良好的接口 Good interfaces with the Design / CAE / T&D team,高超的功能开发的技术能力 High Technical skills for Function Develop 高水平的流程管理体系 High Level Process Management system,47,高水平的流程管理体系 High Level Process Management system 整车总结 Whole Vehicle Dev

11、elopment Process 工程结构的提升Engineering Structure improvement 资源管理的制度 Resource management system,High Quality, Low Cost Car. Customer Satisfaction,高质量的功能开发技术 High Quality Function development Technology 技术发展的研发 R&D for Technology Development 充足的试验设设备和仪器 Adequate Test Equipments and Facilities 工程师的培训 Eng

12、ineers Training,技术能力 Technical Capability,+,48,试验开发项目管理的原理 Principles for T&D Management,Prototype Validation,Pilot Validation,Mule Car Development,Benchmark & Target setting,技术能力 Technical Capability,对目标的责任感 Target Ownership,团队工作Team Work,清晰的目标定义 Clear Targets definition 责任感 Ownership and Responsib

13、ilities 清晰的节点和质量门制度 Clear Milestones and Quality gate system,理解全体团队成员 Understanding all team members 设计/CAE/试验开发团队良好的接口 Good interfaces with the Design / CAE / T&D team,高超的功能开发的技术能力 High Technical skills for Function Develop 高水平的流程管理体系 High Level Process Management system,49,基于目标值的运行体系 Target Based

14、Operation System,Customer desire,Benchmarking,Chery Brand,Appraisal,Image ride,Define New Vehicle characteristics,Engineering Target setting,Engineering sign-off,Test & Development,Measurement,Design Quality Parts Quality Assembly Quality,Field Claim Analysis,Market Investigation,Confirmation Target Achievement,Feasibility Study,SOP,Design Validation,Target Ownership,50,CTTC的角色和运行 CTTCs roll and Operation,设计质量 Design Quality,样件质量 Parts Quality,装配质量Assembly Quality,通过试验