3.热工设备巡检检查管理制度.doc

1、measures planned implementation of technical protection measures and security schemes, the problems should be promptly reported to the Manager. 37th: carbon supervisor leadership and head of the company should periodically check the anti-accident measures planned, security technology protection meas

2、ures planned in implementation of measures against accidents and guarantee schemes, security technology protection measures planned in implementation. Seventh article 38th of education and training: new factory (company) production staff (including internships, commissioned officer), must be approve

3、d by the factory (company), workshop and team level safety education upon passing the examination before entering production site. Tertiary-level education after card registration, by the companys production technology section recovery archive, and reported to the company trade unions, safety record

4、. Training and examinations including the safe work procedures as well as relevant safety regulations, work environment and jobs there are risk factors, preventive measures and emergency treatment, and so on. The 39th article: new producers must receive the following training and qualified posts: (a

5、) the operating personnel, scheduling, must pass through the field point, institutional learning, on-site training and classes practice; (B) the maintenance, including technical staff, must undergo maintenance, technical specifications for learning and class practice; (C) special operations personne

6、l, must pass the national professional training, after obtaining a special operations qualifications before they can post. 40th: on-the-job training of production personnel: (I) post production staff should regularly carry out targeted of technical questions and answers, an accident expected on site

7、 training and anti-accident; (B) from running post 1 month and above the main post on duty or leave transportation . Drive system and security studies, arranged by upper management or organization of the examination. The 42nd article: June of every year once regulatory and safety procedures of the c

8、ompany system of examinations, examination the failed again, still not eligible waiting list study. Article 43rd: every year in June the work ticket issuer, assignee, licensee of work training, after passing the examination, as a formal announcement are eligible to work as ticket issuer, head of ins

9、pection, work permits and the right to a separate high-pressure equipment list, and reported to the Management Department. Failing the exam may not serve as a two person, stop classes, examinations before they can post. 44th: for breach of discipline system caused the accident, a kind of disorder an

10、d attempted serious responsibility for the accident, in addition to the relevant provisions dealing with should also be tasked to learn about a point system, and after passing the exam, before they can post. Article 45th: units of the company using the security video, slide projector, television, co

11、mputer, multimedia, radio, Billboard, artifacts, photo exhibitions, as well as security knowledge exam, lectures, contests, and other forms of advocacy, popularize the knowledge of security technology, targeted, Visual training, enhancing workers safety awareness and self-protection ability. Article

12、 46th中电投抚顺热电有限责任公司热工设备巡回检查管理制度批准：审核：编制：中电投抚顺热电有限责任公司热工专业部二一二年二月热工设备巡回检查管理制度1目的为加强机组运行设备的维护管理，超前控制，关口前移，把设备缺陷减少到最低限度，有效地控制异常、障碍、事故，减少机组非计划停运次数和降低出力，及时发现和消除设备缺陷，从而提高发电设备的健康水平，保证机组安全、稳定、经济运行，特制定本制度。2适用范围适用热工专业部热工所属设备巡回检查。3引用标准及关联制度3.1火力发电厂热工自动化系统检修运行维护规程DL/T774-2004。3.2 发电厂热工热工仪表及控制系统技术监督导则DL/T1056-200

13、7。3.3中电投东北电力有限公司设备缺陷管理制度CPIDB-AS-304专用术语定义巡回检查：是指在机组正常运行或停运后，按规定的时间对所管辖的设备和系统按一定路线进行的检查。5工作职责5.1专业部（副）主任职责5.1.1负责监督检查各班组设备巡检完成情况，并督促班组开展设备巡检工作。5.1.2每月一次对班组巡检工作进行抽查，督促班组的巡检工作顺利进行。5.2专工职责5.2.1负责协助班组编写设备循环检查路线、检查内容和检查标准。5.2.2负责检查各班组设备巡检完成情况，并协助班组开展设备巡检工作。5.2.3负责对班组巡检工作进行考核，并提出考核建议。5.2.4每周一次对班组巡检进行检查，发现

14、问题，及时整改。5.3班组职责：5.3.1负责编写设备巡检路线、巡检内容和巡检标准。5.3.2负责实施设备巡检工作。5.3.3负责对巡检发现的问题（隐患）进行处理，对暂时处理不了的应进行汇报并编制和采取相应保证措施。5.3.4班长（或班委会成员）每周一次进行巡检工作的落实检查，发现问题，及时处理。6工作内容、要求与程序6.1各班组应根据热工设备的实际分工建立并健全巡回检查标准，明确规定检查范围、时间、路线、内容和方法。及时发现和消除运行设备的异常和缺陷，设备负责人负责对自己管辖设备的定期巡检工作，并按规定填写设备巡视检查记录。6.1.1 DCS系统巡回检查每天一次，检查内容如下： 6.1.1.

15、1向机组运行人员了解热工自动化设备运行状况。检查机房温度、湿度是否合适，有无异常。6.1.1.2利用操作员站或工程师站 , 检查模件工作状态、有无报警以及重要的热工设备工作状态。 6.1.1.3检查计算机各系统时钟与主时钟是否同步6.1.1.4查网络出错记录和网络工作状态异常、有无设备频繁切换等现象。检查电源系统和各个模件指示灯，应处于正常运行状态。6.1.1.5查系统各操作员站、工程师站、历史站和各控制站的运行状态，控制柜风扇运行状态。6.1.1.6DCS系统检测日记录存放在工程师站，注意保管，防止损坏。6.1.2就地设备巡回检查周期每天一次，检查内容如下：6.1.2.1外露部件表面应光洁完

16、好，铭牌标志应清楚。仪表刻度线、数字和其他标志应完整、清晰、准确；表盘上的玻璃应保持透明，无影响使用和计量性能的缺陷。 6.1.2.2各紧固件应牢固可靠，不得有松动、脱落等现象，可动部分应转动灵活、平衡，无卡涩，连杆或传动机构动作平稳。6.1.2.3 端子箱、接线端子板的接线标志应清晰，引线孔、表门及玻璃的密封应良好。6.1.2.4设备防火、防冻、防水、防灰、防人为误动设施完好.6.1.2.5设备系统有无泄漏现象（漏煤、漏水、漏气、漏灰、漏风、漏烟、漏油）。6.1.2.6热控一班和热控三班，就地设备巡检登记本存放在班组内，热控二班就地设备巡检登记本存放在现场值班室内，注意保管，防止损坏。6.2

17、巡查路线的确定不能出现遗漏，按规定时间和巡回检查路线，对所管辖的设备和系统进行全面细致的检查。6.3遇有特殊情况，除按规定检查外，还应根据现场生产实际:如设备缺陷、气候情况、新设备投入等情况，有针对性的增加检查次数,主动对设备进行不定期检查和特殊巡查。6.4班长（副）或技术员每月25日前，将本月巡检记录DCS系统检测日记录、就地设备检查登记表收回并将下发新的巡检记录簿，总结分析本月巡检出现的问题，整改措施，与巡检记录一同上报专业部专工存档。6.5 巡检路线：热控一班巡检路线：值班室1号机组0米1号机组6.3米1号机组12.6米2号炉12.6米2号炉脱硝小房2号炉本体设备2号炉6.3米2号炉0米

18、2号炉电除尘脱硫循环水泵房返回值班室热控二班巡检路线：值班室2号机组0米2号机组6.3米2号机组12.6米1号炉12.6米1号炉脱硝小房1号炉本体设备1号炉6.3米1号炉0米1号炉电除尘返回值班室热控三班巡检路线：班组化学水处理氨区油区氢站启动炉堆取料机翻车机汽车衡灰库输煤压缩空气系统辅网返回班组7检查与考核7.1 专业部对班组设备巡回检查工作开展情况以及相关记录进行检查与考核。7.2 班（副）长、或技术员负责对本班组设备巡回检查工作的考核，并于每月25日前将考核结果报专业部。7.3 对设备巡检制度执行不认真或记录不真实，考核责任人50-200元。8巡检用记录表8.1附表一：设备维护巡检的标准

19、 8.2附表二：就地设备检查登记表8.3附表三：DCS系统检查日记录 附表一 设备维护巡检标准序号设备名称检查标准1机氢气分析仪、漏氢仪、氢气湿度检测仪重点检查仪表测量是否准确，接头是否有漏泄，数字和标志应完整、清晰、准确；表盘上的玻璃应保持透明。接线端子板的接线标志应清晰，引线孔、表门及玻璃的密封应良好，蛇形管连接严密，仪表门轮未缺失。2温度仪表重点检查仪表测量是否准确，接线标志应清晰，蛇形管连接严密。3化学分析仪表重点检查仪表测量是否准确，接头是否有漏泄，数字和标志应完整、清晰、准确；表盘上的玻璃应保持透明。接线端子板的接线标志应清晰，引线孔、表门及玻璃的密封应良好；蛇形管连接严密，仪表门

20、轮完整。4四管泄漏的整套系统就地探头及电缆连接完好，蛇形管连接严密。电脑主机及控制柜显示正常无报警信号，电缆孔洞封堵完整，电缆及接线规整，端子清晰。5飞灰含碳量在线测量装置整套系统重点检查仪表测量是否准确，系统工作是否正常，电缆孔洞封堵完整，电缆及接线规整，端子清晰。6电动执行机构重点检查连杆是否脱落，设备温度不明显高于环境温度，设备卫生清洁，阀位反馈正确，蛇形管连接完好，设备标牌完整，就地端子箱无明显积灰且箱门关闭，设备不频繁动作，无漏油。7气动执行机构重点检查连杆连接完好，无卡止涩现象，阀位反馈正确，气动连接件无漏气现象，管路整齐规范，设备卫生清洁，蛇形管连接完好，设备标牌完整，就地端子箱

21、无明显积灰且箱门关闭，设备不频繁动作。8DEH控制系统（就地）LVDT磨损不严重，连接无松动，阀门位置显示准确无抖动，就地主汽门和调速汽门端子箱完整，电缆接线规范。AST及OPC电磁阀工作正常，设备标牌齐全，（控制柜标准等同于DCS系统标准）9小汽机MEH控制系统（就地）LVDT磨损不严重，连接无松动，阀门位置显示准确无抖动，就地主汽门和调速汽门端子箱完整，电缆接线规范，就地设备标牌齐全。（控制柜标准等同于DCS系统标准）10给煤机控制系统就地控制柜完整无缺损，柜门关闭严密，状态显示正常，柜内无积粉，标牌齐全，蛇形管密封连接。 11DCS及DEH控制柜见6.1条12压力开关电接点压力表接头是否

22、有漏泄，电缆连接完好。数字和标志应完整、清晰、准确；表盘上的玻璃应保持透明；设备完整，指针及定值针指示正确。13炉点火系统检查推进器的工作状态，检查就地控制柜工作状态。接线端子板的接线标志应清晰，引线孔密封应良好。15炉辅机振动就地设备完好，设备铭牌标志齐全，测量正确。16大机TSI系统检查信号通道的工作状态应无报警信号发生，信号显示正确、17小机TSI系统检查信号通道的工作状态应无报警信号发生，信号显示正确18普通压力仪表仪表测量是否准确，接头是否有漏泄数字和标志应完整、清晰、准确；表盘上的玻璃应保持透明，设备铭牌齐全。19变送器仪表测量准确，接头及排污门无漏泄设备铭牌完整正确；蛇形管连接完

23、好，仪表门轮无缺失，设备卫生无积粉，无跑冒滴漏现象。 附表二 就地设备巡回检查登记簿 巡检地点巡检路线主要设备巡检人员巡检时间年 月 日 时 分设备检查发现问题1、处理情况1、遗留问题专业部监督班组监督检查附表三DCS分散控制系统每日检查记录 环境温度 湿度 % 年 月 日系统状况控制器状态操作员站状态历史站状态通讯站状态工程师站状态打印机等附属设备状态当天自动投入率当天保护投入率主要测点投入状态网络状态、GPS时钟参数及软件修改记录:一般连锁保护报警保护解投和测点强制记录:主保护投解记录及保护未投项目:硬件更换记录:自动未投项目及分析:其它:记录人自动仪表保护专业部检查人1、本记录,对应专业

24、人员随时每天填写相关内容，每周相应班长技术员至少检查一次，并记录检查情况，专业部每月检查填写情况。2、记录应完整详实，每月以专业部为单位进行保存，已备检查。3、主要测点内容见火力发电厂热工技术监督规定注：填写机组控制系统运行每日检查记录，应包含控制器状态、网络状态、控制室环境温度、操作员站、历史站、通讯站、工程师站及附属设备状态、卡件状态、等系统状态，还应包含保护投解记录、软件和参数修改记录、设备更换记录等内容。regular issuance system of internal and external accident cases, organizational learning, an

25、alysis and discussion on a regular basis, and educate the persons concerned in a timely manner. 47th article: strengthening the safety of staff, establishing the concept of legalization of production safety, establish a people-oriented concept, three do no harm (dont hurt yourself, no harm to others

26、, not to be hurt). 48th eighth day routine: pre-shift and post-shift monitor organizations, safety assist. Before class: succession (started), combined with shift operation and tasks for better risk analysis, arranged security account considerations. After class: summarizing comment on duty and the

27、security situation, praise good deeds criticism ignored safety, illegal operations and other adverse phenomena, and completes the record. 49th: safety day event organized by the monitor, safety help, workshop leaders and checking activities. Classes (groups) or rotating a safety day event a week, ac

28、tivities to learn more about the superior file and the spirit of the meeting, informed of the accident, analysis of the company, workshop and fewer security incidents, as well as the typical illegal team, analysis of operation environment, there may be a risk factor for the main content. 50th: secur

29、ity analysis companies every quarter of a security analysis; shop at least once a month analysis, comprehensive analysis of production trends, sum up lessons learned from and the weakness in safety management, accident prevention measures in the study. Meeting was chaired by enterprise security resp

30、onsibility, concerning the participation of Heads of Department, workshop. Formation meeting and made public. 51st: security check for carbon companys periodic and non-periodic safety checks should be carried out. Periodic inspection includes fall and spring security checks, security checks should b

31、e combined with spring or autumn season characteristics and accident law . 52nd: security analysis companies should all be actively involved in the preparation of security advisories, bulletins, integrated security, analysis of accident law, drawing on lessons learned from. 53rd: the companys safety safety month activities each year according to the Governments requirements and deployment of th