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1、SH/T 3503J319机组试车条件确认记录Machine Train Readiness for Test Run Confirmation Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.ModelCapacityDriver TypeRevolutionr/minItemTechnical RequirementConfirmed byDateOwner/ Supervision ContractorGeneral ContractorConstruction Contrac

2、torEquipment ManufacturerEquipment Dismantling InspectionDismantling inspection and restoration shall be completed and recorded as per specification requirements.Auxiliary SystemThe system shall be verified as acceptable.Oil Piping SystemFlushing and pressure test shall be completed and recorded as

3、per specification requirements.Circulating or Lube Oil Applicable requirements shall be met.Electrical FacilityInstallation shall be completed, testing qualified, and records made in accordance with the specification requirements.Instrument Interlock and Control SystemInstallation shall be completed

4、, system testing qualified, and records made as per specification requirements.Process Piping SystemInstallation shall be completed, pressure test and purging (cleaning) qualified, and records made as per specification requirements.Machine Train Test Run Plan Specific and clear test run procedure, m

5、easures and quality acceptance requirements shall be available.Supporting Operation Process and ConditionsPreparation shall be completed as required by the test run plan.Owners Responsible Person for Test Run:Confirmation on Test Run ConditionsReady for test run.General Responsible Person for Test R

6、un: SH/T 3503J3201往复式压缩机试车记录Reciprocating Compressor Test Run Record共()页 第()页 Page of 工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.ModelOperating MediumTest Run TypeNo-load LoadedTest MediumAmbient TemperatureDriver Type Revolution r/min Start-up CurrentAContinuous Runni

7、ng Time hTest Run DateStart-up TimingInspection ItemDesign / Allowable ValueActual ValueRunning Recording TimeLube OilInlet Pressure, MPaInlet Temperature,Outlet Temperature,Cooling WaterInlet Pressure, MPaInlet Temperature,Outlet Temperature,Vibration Speed (Amplitude)mm/s(m)AxialHorizontalVertical

8、Bearing TemperatureFront BearingRear bearingThrust Bearing1st Stage InletPressure, MPaTemperature,OutletPressure, MPaTemperaturePacking Box Temperature,Owner/Supervision ContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman

9、: Quality Inspector: Discipline Engineer: Date: Site Representative:Date:SH/T 3503J320-2往复式压缩机试车记录(续)Reciprocating Compressor Test Run Record (Continued)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/Allowable ValueActual ValueRunning Recording TimeStageInlet Pressure, MPaTemperatureOutlet

10、Pressure, MPaTemperature,Packing Box Temperature,StageInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Packing Box Temperature,StageInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Packing Box Temperature,Test on the protective interlock system:Inspection after test run:Concl

11、usion:SH/T 3503J321-1离心式压缩机试车记录Centrifugal Compressor Test Run Record共()页 第()页 Page of 工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.ModelOperating MediumTest MediumDriver TypeRevolutionr/minStarting CurrentATest Run TypeNo-load LoadedAmbient Temperature Test Run DateCont

12、inuous Running TimehIdling Times Starting TimingInspection ItemDesign/ Allowable ValueActual ValueRunning Recording Time1st StageInletFlow, Nm3/hPressure, MPaTemperature,OutletPressure, MPaTemperature,Bearing Temperature,Front BearingRear BearingThrust BearingVibration Speed (Amplitude), mm/s (m)Fro

13、nt BearingHorizontalVerticalAxialRear bearingHorizontalVerticalAxialShaft Displacement, mmOwner/Supervision ContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman: Quality Inspector: Discipline Engineer: Date: Site Represent

14、ative: Date:SH/T 3503J321-2离心式压缩机试车记录(续1)Centrifugal Compressor Test Run Record (Continued 1)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/Allowable ValueActual ValueRunning Recording Time StageInletFlow,Nm3/hPressure, MPaTemperature,OutletPressure, MPaTemperature,Bearing Temperature,Fron

15、t BearingRear bearingThrust BearingVibration Speed (Amplitude), mm/s (m)Front BearingHorizontalVerticalAxialRear bearingHorizontalVerticalAxialShaft Displacement, mm StageInletFlow,Nm3Pressure, MPaTemperature,OutletPressure, MPaTemperature,Bearing Tempera-ture, Front BearingRear bearingThrust Bearin

16、gVibration Speed (Amplitude), mm/s (m)Front BearingHorizontalVerticalAxialRear bearingHorizontalVerticalAxialShaft Displacement, mmSH/T 3503J321-3离心式压缩机试车记录(续2)Centrifugal Compressor Test Run Record (Continued 2)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/Allowable ValueActual ValueRunn

17、ing Recording TimeLube OilPressure, MPaInlet Temperature, Outlet Temperature, Seal Oil Pressure, MPaPower Oil Pressure, MPaAir Seal Pressure, MPaOil CoolerOil Inlet Temperature, Oil Outlet Temperature, Test on the protective interlock system:Inspection after test run:Conclusion:SH/T 3503J322-1汽轮机/燃气

18、轮机试车记录Steam/Gas Turbine Test Run Record共()页 第()页 Page of 工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.ModelRevolution r/minTest Run TypeNo-load LoadedTest Run Date Starting Time Continuous Running Time hAmbient Temperature Test MediumMinimum Operating Speed r/min Rated S

19、peed r/minCritical Speed r/minOverspeed Trip Settingr/minIdling Time sInspection ItemDesign/ Allowable ValueActual ValueRunning Recording Time Speed, r/minInletPressure, MPaTemperature,OutletPressure, MPaTemperature,Condensers Vacuum Degree, MPaBearing TemperatureFront BearingRear bearingThrust Bear

20、ingVibration Speed (Amplitude), mm/s (m)Front BearingAxialHorizontalVerticalRear bearingAxialHorizontalVerticalShaft Displacement, mmControl Oil Pressure, MPaOwner/Supervision ContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:F

21、oreman: Quality Inspector: Discipline Engineer:Date: Site Representative:Date:SH/T 3503J322-2汽轮机/燃气轮机试车记录(续)Steam/Gas Turbine Test Run Record (Continued)工程名称:Project Name:单位工程名称:Unit Name:Inspection ItemDesign/ Allowable ValueActual ValueRunning Recording TimeLube OilInlet Pressure, MPaInlet Tempera

22、ture, Outlet Temperature, CoolerWater Inlet Pressure, MPaReturn Water Pressure, MPaWater Inlet Temperature, Return Water Temperature, Sketch showing locations of check points: Overspeed trip test: Test on the protective interlock system:Inspection after test run:Conclusion:SH/T 3503J323电动机试车记录Motor

23、Test Run Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.Motor TypeSpeedr/minTest Run TypeNo-load LoadedTest Run DateStartup TimeAmbient Temperature Continuous Running Time hIdling TimesStartup CurrentAInspection ItemDesign/Allowable ValueActual ValueRunning Recording

24、 TimeVoltage, VCurrent, ABearing Temp.Coupling SideNoncoupling SideVibration Speed (Amplitude), mm/s (m)Coupling Side BearingAxialHorizontalVerticalNoncoupl-ing Side BearingAxialHorizontalVerticalLube Oil Inlet Pressure, MPaInlet Temperature, Outlet Temperature, Cooling WaterInlet Pressure, MPaInlet

25、 Temperature, Outlet Temperature, Conclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman: Quality Inspector: Discipline Engineer: Date: Site Representative:Date:Note: This form is used to record

26、the running of the motor of 200kW and above. SH/T 3503J324变速器试车记录Transmission Test Run Record工程名称:Project Name:单位工程名称:Unit Name:Equipment Description Equipment Item No.Equipment ModelTransmission Type Ambient TemperatureTest Run TypeNo-load LoadedContinuous Running TimehTest Run Date Start-up Time I

27、nspection ItemDesign/Allowable ValueActual ValueRunning Recording TimeBearing TemperatureInput ShaftFront BearingRear BearingIntermediate Shaft 1Front BearingRear BearingIntermediate Shaft 2Front BearingRear BearingOutput ShaftFront BearingRear BearingVibration Speed (Amplitude), mm/s (m)Input Shaft

28、Front BearingHorizontalVerticalRear BearingHorizontalVerticalOutput ShaftFront BearingHorizontalVerticalRear BearingHorizontalVerticalConclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorEquipment ManufacturerDiscipline Engineer:Date:Discipline Engineer:Date:Foreman: Quali

29、ty Inspector: Discipline Engineer: Date: Site Representative: Date:SH/T 3503J325釜类设备安装检验记录Kettle Type Equipment Installation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.ItemAllowable ValuemmActual ValuemmDeviation in Elevation of Kettle Body Deviation i

30、n Orientation of Kettle body Vertical Deviation of Kettle body 0/180 90/270Deviation in Levelness of Top Opening Flange Face of Kettle Body 0/18090/270Vertical Deviation of Stirring Shaft 0/180 90/270End Radial Runout of Stirring ShaftAxial Movement of Stirring ShaftRadial Displacement Deviation of

31、Stirring Shaft at Shaft Seal Confirmation on the inside cleanness of the gearbox:Confirmation on the lube system:Confirmation on the cooling system:Confirmation on the sealing system: Conclusion: Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Discipline

32、 Engineer:Date:Foreman: Quality Inspector: Discipline Engineer: Date: SH/T 3503J326立式设备安装检验记录Vertical Equipment Installation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.Specification Note: h is the distance between two check points, taking mm. Unit: mmI

33、temCheck Point LocationAllowable Value Actual ValueItemCheck Point LocationAllowable Value Actual ValueDeviation in Elevation 0Deviation in Central Position of Support09090180180270270Vertical Deviation0/180Deviation in Orientation 090/270Conclusion:Owner/Supervision ContractorGeneral ContractorCons

34、truction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman: Quality Inspector: Discipline Engineer: Date: SH/T 3503J327卧式设备安装检验记录Horizontal Equipment Installation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.Specification Note 1: B、C、D、

35、E shown in the sketch are bench marks for measuring the equipment shell levelness.Note 2: The elevation of equipment installed shall be measured from the baseline on the equipment foundation to the lower surface of the base plate of the equipment support.Note 3: The deviation in axial levelness shal

36、l be in line with the drain direction.Note 4: L is the distance between two end check points, taking mm.Unit: mmItemCheck Point LocationAllowable Value Actual ValueItemCheck Point LocationAllowable Value Actual ValueDeviation in Central Position of Support LongitudinalDeviation in Longitudinal Level

37、ness B-CHorizontalD-EDeviation in Elevation of Support Sliding SideDeviation in Horizontal Levelness B-DFixed SideC-ESliding Tolerance of Saddle at Sliding Side Verified Loosening Status of Nut at Sliding SideNote: The double nut for the anchor bolt at the sliding side shall be loosened after the in

38、stallation of the equipment piping, and then tightened with a certain clearance maintained from the support plate. Conclusion:Owner/Supervision ContractorGeneral ContractorConstruction ContractorDiscipline Engineer:Date:Discipline Engineer:Date:Foreman: Quality Inspector: Discipline Engineer: Date:

39、SH/T 3503J328塔盘安装检验记录Tray Installation Inspection Record工程名称:Project Name:单位工程名称:Unit Name:Equipment DescriptionEquipment Item No.SpecificationTray TypeInspection Item, mmTray Levelness Deviation Tray Support Overflow WeirDowncomer and Seal Pan OthersSpacingLevelnessHorizontal DeviationHeight DeviationVertical DistanceHorizontal DistanceAllowable ValueTray No.Actual ValueActual ValueActual ValueActual ValueActual ValueActual ValueActual Valu

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