PROP-001运输测试

1、 THE MARKETING STORE WORLDWIDE (ASIA) LTD. PROCEDURE NO. : PROP - 001 REVISION : 3 PRODUCT RELIABILITY OPERATION PROCEDURE PREPARED BY : STEVE YEUNG APPROVED BY : VINCENT TAM ISSUE DATE : JUN 11, 2000 Transportation Test 运输测试 PAGE NO. : 5 OF 5 1.0PURPOSE目的To establish a procedure for testing package

2、d products weighting under 60 lbs and to evaluate the performance of the product and the packaging materials after simulated foreseeable vibration shocks and carton drop impacts during transportation. 建立一个程序来对包装重量为60LBS以下的产品,在进行模拟运输过程中震动和投箱时撞击后对产品和包装物料的性能进行评估.2.0SCOPE范围2.1All toys manufactured by or

3、 on behalf of The Marketing Store Worldwide (Asia) Ltd. shall be subjected to the following test procedure. 所有TMS的产品或者代表TMS的产品都要符合下列测试程序.2.2In order to maintain its certified status, 2 complete shippers must be retest whenever a change is made in either the product or the package. Changes in the pac

4、kaged product include changes in the design, size, and / or material. 为了保持测试准确性,无论是产品或包装有变化,必须有两箱出货包装进行重新测试.产品改变包括设计,尺寸,和/或材料改变. 3.0EQUIPMENT设备3.1Vibration Tester - Vibration tester operating with synchronous motion and with a total excursion of one inch. Either a rotary motion or a vertical linear

5、vibrator platform is acceptable. 震机- 震机运动为同步运动, 震幅为1英寸.旋转式运动或震机平台垂直运动均可.4.0PROCEDURE程序4.1Part A : VIBRATION TEST A部分: 震箱测试4.1.1Place 2 master cartons of completely packaged products on the vibration table in two different orientations ( one of the cartons is place upside down ). Adjust the fences to

6、 prevent excessive rocking or movement on the table. Clearance between the master cartons and the fences cannot be less than 1 inch.Remark : The major axis of the master carton should be placed perpendicular to the rotational axis of the vibration tester.在震台上把2箱包装好的成品按两个不同的方向放置(其中一箱要颠倒放置).为了防止在震台上摇摆

7、和转动,需将栅栏调整适当,使包装箱与栅栏之间的距离不能小于1”.备注: 包装箱的主轴线(长边)应垂直于震机旋转轴线.4.1.2 Turn on the vibration tester with a speed of 200 10 vibration cycles per minute and vibrate the 2 master cartons for a period of 2 hours.将震机的速度调整到每分钟震动200 10循环,并且2箱的震动周期是2小时.4.2Part B: CARTON DROP B部分:投箱测试4.2.1Perform carton drop test o

8、n the 2 vibration-tested cartons as follows : 2箱震动后做投箱测试的方法如下: Weight of Carton 箱的重量Drop Height投箱高度 0 To 40 lbs 30 inches 40 To 60 lbs 24 inches 4.2.2Drop the master carton in the following sequence : 投箱的顺序如下:1 stDropOn the bottom corner of the manufactures joint. 箱接合处的角. 2 ndDropOn the shortest edg

9、e radiating from that corner. 从接合处的角沿伸出来最短边. 3 rdDropOn the next longest edge radiating from that corner. 从接合处的角沿伸出来第二长的边. 4 thDropOn the longest edge radiating from that corner. 从接合处的角沿伸出来的最长边. 5 thDropOn one of the smallest faces. 最小面. 6 thDropOn the opposite smallest face. 最小面的对面. 7 thDropOn one

10、of the medium faces. 第二大的面. 8 thDropOn the opposite medium face. 第二大面的对面. 9 thDropOn one of the largest faces. 最大的面 10 thDropOn the opposite largest face. 最大的面的对面. 4.3 Part C: AGING C部分:老化测试 Perform Aging test on one carton after vibration test and drop test 震箱和投箱测试后,取一箱做老化测试. Reference : PROP - 002

11、 Aging Test 参考:PROP-002老化测试4.4 Part D: ABRASION AND ADHESION TEST ON POLYBAG D部分:胶袋的擦油和粘油测试10 samples for Abrasion test and 10 samples for Adhesion test are performed at each transportation test submission. It will be unacceptable if failed in either test. 每次做运输测试时都抽10PCS样办作擦油测试,10PCS作粘油测试.其中任何一项测试不

12、合格,则此次测试视为不合格. Reference : PROP - 004 Abrasion Test 参考:PROP-004擦油测试 Reference : PROP - 005 Adhesion Test 参考:PROP-005粘油测试REMARK : If substitute polybag is used for transportation test. No need to perform Part D.备注:如果运输测试使用的是代用胶袋,就不需要执行D部分之测试.4.5 Part E: POLYBAG DIMENSION CHECK E部分:胶袋尺寸的检查3 samples of

13、 polybag are drawn for the measurement of the thickness, opening and the depth.抽3PCS胶袋测量厚度,开口尺寸和深度.4.6 Part F: CARTON DIMENSION AND WEIGHT CHECK F部分:箱的尺寸和重量检查.One carton are drawn for the measurement of the length x width x height and the weight. Take measurement along Manufacturing seam. 取一箱样办,沿包装封

14、口测量包装箱的 : 长X宽X高, 并测量其重量. 5.0EVALUATION评估5.1 Carton dimension/ weight should be measured before test started. For National program, carton dimension should be shown in Imperial unit , i.e. inches ; lb. However, packaging for Euro Union ; Latin America ; Asia and Middle East, SI unit should be used, i

15、.e. cm ; Kg箱的尺寸/重量应该在测试前进行一次测量. 对于美国单, 包装箱的尺寸和重量应用英寸和磅为单位. 但是, 欧盟各国, 拉丁美洲,亚洲和中东应使用国际公制单位,如厘米(cm),公斤(Kg).5.2 No sample is evaluated before Vibration Test.震箱测试前无须对样办进行评估.5.3 One carton is evaluated after Carton Drop Test and 20 polybag samples are drawn for abrasion/ adhesion test and polybag measurem

16、ent.掷箱测试后应抽一箱样办进行评估, 抽20PCS 胶袋样办进行擦油/界油测试和胶袋尺寸测量.5.4 The second carton will be performed Aging Test after Carton Drop test w/o any evaluation. 第二箱应在掷箱测试之后不进行任何评估,继续做老化测试.5.5 The second carton is evaluated after Aging Test. 第二箱在老化测试之后再进行评估.6.0 DEFECT CLASSIFICATION 缺陷分级6.1 Manufacturing seam open 包装封

17、口开.Major A6.2 Any transparent tape on the master carton broken / torn.Major A包装箱上透明胶带断/破裂6.3 Polybag damaged / Heat seal torn :胶袋损坏/热封口破裂 Major dimension of the defect area 1/4 but 1/2. Minor破损尺寸1/4 但 1/2 Major dimension of the defect area 1/2.Major B破损尺寸1/26.4 Product dislocated from the blister. M

18、inor 产品从吸塑罩中脱出.(吸塑包装类产品)6.5Product damaged ( with safety hazard ). Safety 产品损坏(有安全性危害)6.6Product damaged ( without safety hazard ). Per Severity 产品损坏(无安全性危害)6.7 Missing Component/ Part Major A 漏装零部件6.8 Missing instruction sheet/ label Major B 漏说明书/贴纸.6.9Scratch mark on the product due to vibration :

19、 震箱测试后产品刮花Major dimension of the defect area 1/8 but 1/4. Minor 主要缺陷尺寸 1/8 但 1/4Major dimension of the defect area 1/4.Major B 主要缺陷尺寸 1/4.6.10Paint on product migrated on the polybag / blister with base material visible. 产品上的油漆擦在胶袋/泡泡袋上明显可见. Major dimension of the defect area 1/8 but 1/4. Minor 主要缺陷

20、尺寸 1/8 但 1/4Major dimension of the defect area 1/4. Major B 主要缺陷尺寸 1/4.6.11Product non-function / any functional defect. Per Reli. Spec. 产品无功能/任何功能不良. 6.12 Color of polybag abraded /adhered off . Per PROP-004/005 胶袋颜色磨损/脱落. 根据PROP-004/005要求. 6.13 Thickness of polybag 1” Major B产品与包装箱内边间隙1” 6.19 Unpl

21、easant scent from product after opening polybag Major A 打开胶袋后有难闻气味从胶袋内散出.7.0PASS / FAIL CRITERIA 合格/不合格界定7.1 All samples inside the two cartons are checked for aesthetics. 50 samples will be evenly drawn from the 2 cartons for function test and taken the data specified in functional requirement (such as sound level, current and voltage). 两