power programming and s88power programming v2 0 - s88 mapping

1、Power Programming S88 MappingUlrich Arlt / Achim Thomsen / Dan Seger / Tom Soistmann / Robert GuentherConfidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved.1 Addressing the different Layers of S88 Integration S88 Machine to Module Integration Substitute E

2、quipment Model Terminology in Power Programming with S88 equivalences Machine Unit Section Equipment Module Function Control Module Substitute Procedure Model Terminology in Power Programming with S88 equivalences Signal Flow in a Machine (When does what happen?) Reflect on Data Constructs required

3、to support the above Data constructs supporting Signal Flow Nomenclature for Programs / Routines / Data Engineering Overview What does this mean to the Engineering Departments in an OEM6Confidential - For Internal Use Only. Copyright 2005 Rockwell Automation, Inc. All rights reserved. Differentiatio

4、n of Control Module Equipment Module and Unit in Packaging A Control Module encapsulates an ideal functional algorithm (Regulation of Temperature, Homing on a Linear Axis, Valve Handling) or it represents the users requirement of the interface to a device (such as a Frequency Converter, a Servo or a

5、n Analog Input). In Process Valve / Motor / Alarm In Packaging Servo / Valve / Motor / Alarm An Equipment Module forms part of a Technological Process, where the product receives part of its transformation (is being put into the machine, is aggregated, is collated or wrapped) In Process Inlet, Outle

6、t, Agitator In Packaging Infeed, Discharge, Grouping, Gluing, wrapping A Unit forms a Technological Process, where a Product is transported or transformed fromone to another state (cut, packaged, filled, dried, ) In Process Mixer, Silo, transport In Packaging VFFS, Packer, Cartoner, Filler, Capper A

7、 Process Cell is a full transformation, where one or multiple ingredients or materials according to a recipe will be converted into a new material with new properties. In Process Pre-blend, Final-Blend, soap, In Packaging Multipack Line, Wrap-Around Line, Bottle-Line Recap of S88 Execution and Equip

8、ment Layer Power Programming Standard Requirement (with S88 references) Power Programming standardizes The Encapsulation of a Unit as a Program with associated Phases The Encapsulation of an Equipment Module as a Program The Encapsulation of a Control Module as a Routine / as an AOI The Existence of

9、 a Mode / multiple Modes as Routines within the Unit Program The Existence of an Operation Routine in the Unit to Interface to the Machine IO and HMI Commands The Existence of a Phase as a State Machine for S88 The Existence of a Command Condition Interface as the Interface between Units and Equipme

10、nt Modules Data Encapsulation using UDTs and aliases for Command Conditions Data Encapsulation for PackML Data for MES Power Programming gives examples for (but does not standardize) Explicit Commands in the Command Condition Interface Explicit Modes or State Machines beyond the Automatic Mode State

11、 Machine Control Module and Equipment Module granularity Software Design Departments and Tasks within OEMsBase FunctionBase FunctionBaseFunctionR&DDevelopment of a Functione.g. a Valve Control, Homing Routine or Basic Machine SequenceLibrary ManagementCommon NomenclatureStandardized Signal FlowCusto

12、mized ModuleCustomized ModuleCustomized ModuleCustomized ModuleMachine DevelopmentCustomizedModuleCustomizedModuleDevelopment of Machine-ModulesDevelopment of Module Matrix ConceptMachine DesignMachine BMachine ADay to Day Changing RequirementsEase of use of Library FunctionAbility to generate a “standard” Signal flowFlexibilityDesign EfficiencyQuality S88 - EquivalenceBase FunctionBase FunctionBaseFunctionR&DControl ModuleCustomized ModuleCustomized ModuleCustomized ModuleCustomized ModuleMach