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1、Foreword, Table of ContentsProduct Overview1 PossibleConfigurations2 Installation3 Wiring4 Commissioning andSIMATICDistributed I/0 Device ET 200R5 DiagnosisGeneral TechnicalManual6 DataTechnical Data7 AAppendixRelease 06/2004Technical safety notesThis documentation contains information which you mus

2、t adhere to for your own personal safety and for the avoidance of property damage. The information is highlighted with a warning triangle. The de- gree of danger is presented as shown below.DangerMeans that death, severe injury or substantial property damage will occur if the appropriate precautions

3、 are not taken. !WarningMeans that death, severe injury or substantial property damage may occur if the appropriate precau- tions are not taken. !CautionWith a warning triangle: means that minor injury may occur if the appropriate precautions are not taken. !CautionWith no warning triangle: means th

4、at property damage may occur if the appropriate precautions are not taken.AttentionMeans that an undesired result or an undesired state may occur if this information is not adhered to.NoteImportant information on the product, the handling of the product, or the particular part of the documen- tation

5、 which requires special attention.Intended useWarningThe described product may only be used for the applications stated in this documentation and only in connection with Siemens components or components and devices of other manufacturers which been recommended or authorized by Siemens. !BrandsSIMATI

6、C is a registered brand of Siemens AG.The other designations used in this publication may be brands whose use by third parties for their own purposes may violate the rights of the owners.Copyright Siemens AG 2004 All rights reservedPassing on and duplication of this document as well as utilization a

7、nd revelation of its contents is not permitted without express permission. Violators will be prose- cuted for damages. All rights reserved particularly in the event a patent is granted or a utility model is regis- tered. The designations used in this documentation may be brands whose use by third pa

8、rties for their ownDisclaimer of liabilityAlthough we have checked the contents of this publication for correspondence to the described hardware and soft- ware, errors cannot be excluded. The information in this publication is checked at regular intervals and necessary corrections included in the ne

9、xt edition. You comments and ideas are welcome. Subject to technical change without prior noticepur-poses may violate the rights of the owners.Siemens Aktiengesellschaft(4)J31069-D0427-U001-A2-7618ForewordForewordPurpose of this manualThe information in this manual will enable you to operate the ET

10、200R distributed I/O device on PROFIBUS-DP as a standard slave.It is written for the people involved in the configuring, commissioning and servicing of programmable controllers.Required basic knowledgeComprehension of this manual requires a general knowledge of automation tech- nology.In addition, a

11、 knowledge of the use of computers or PC-like resources (e.g., pro- grammers) under the operating systems Windows 95/98/ME/NT or NT/2000 is re- quired. Acknowledge of configuration methods (e.g., with COM PROFIBUS) is also assumed.Circle of readersThis manual is written for people who possess the ne

12、cessary qualifications for commissioning and running the ET 200R.What this manual coversThis manual is valid for the ET 200R modules with the following order numbers: ET 200R-H 6ES7 143 2BH00 0AB0 (handling module)ET 200R-W 6ES7 143 2BH50 0AB0 (weldingmodule)Software prerequisites for hardware confi

13、gurationYou will need the related GSD file (see current information on page 5) for configu- ration of the ET 200R.Scope of deliveryET 200R with seven M12 covering caps Short descriptionTerminal strip for terminal field on the back (for the welding module)Distributed I/O Device ET 200R (4)J31069-D042

14、7-U001-A2-76183ForewordLicensesThe ET 200R distributed I/O device conforms to the following regulations:EG guideline 89/336/EWG on electromagnetic compatibility Certification as standard DP slavecULusUnderwriters Laboratories, Inc.: registered under UL 508 (Industrial Control Equipment)Standards and

15、 certificationsThe ET 200R distributed I/O device is based on the standard EN 50170, volume 2 (IEC 61158), PROFIBUS. In addition, the ET 200R distributed I/O device meets the requirements and criteria of IEC 1131, part 2 and the requirements of the CE seal.Detailed information on certifications and

16、standards is located in the technical data (see chapter 7).Other supportIf you have technical questions, please contact your Siemens representative. You will find the address in the manuals of the DP masters (e.g., in the appendix (Siemens Worldwide) of the manual on the S7-300 programmable controll

17、er, setup, CPU data and catalogs).If you have questions or remarks on the manual itself, please fill in the reply card located at the end of the manual and return it to the specified address. It would also be greatly appreciated if you would take the time to enter your personal opinion of the manual

18、 on the reply form.Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-76184ForewordCurrent informationYou will receive continuously updated current information on SIMATIC products.In addition, SIMATIC Customer Support provides you with current information and downloads which may be useful when u

19、sing SIMATIC products. From the Internet at http:/www.ad.siemens.de/simatic-cs or http:/www.ad.siemens.de/csi/gsd From the SIMATIC Customer Support mailbox under the number+49 (911) 895-7100If you need the GSD file, this is available for downloading at http:/www.ad.siemens.de/csi/gsd .SIMATIC Custom

20、er Support can be reached by telephone at +49 0180/5050222 and by fax at +49 0180/5050223.Send e-mail inquiries to Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-76185ForewordDistributed I/O Device ET 200R (4)J31069-D0427-U001-A2-76186Table of ContentsTable of Contents1Pr

21、oduct Overview1-11.1What are distributed I/O Devices?1-11.2What is the ET 200R distributed I/O Device?1-32Possible Configurations2-12.1Feeding in and connecting through the voltage forElectronics/Encoders and PROFIBUS-DP.2-12.2Restriction of the modules which can be connected2-23Installation3-13.1Mo

22、unting/Demounting the ET 200R3-23.2Setting/Changing the PROFIBUS address3-33.3Providing PROFIBUS with terminating resistance3-44Wiring4-14.1General rules and regulations for operating the ET 200R4-.3Wiring the ET 200R4-3Connecting the terminal field on the back4-4Connecting the bus

23、plugs4-5Plug Connectors for the Digital Inputs and Outputs4-65Commissioning and Diagnosis5-15.1Configuring the ET 200R5-15.2Commissioning and startup of the ET 200R5-25.3Diagnosis with LED indicators5-Diagnostic Messages5-6Reading the diagnosis5-6Distributed I/O Device ET 200R (4)J31069-D04

24、27-U001-A2-76187Table of Contents..55.5.6Layout of the ET 200R slave diagnosis5-7Station status 1 to 35-8Master PROFIBUS Address5-9Manufacturers ID5-10ID-Related Diagnosis5-10Module status5-11Device-specific diagnosis5-116General Technical Data6-16.1Standards and certificati

25、ons6-16.2Electromagnetic compatibility6-26.3Physical and climatic ambient conditions6-36.4Information on isolation tests, protection class, protection ratingand nominal voltage of the ET 200R6-47Technical Data7-1AAppendixA-1Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-76188Table of Content

26、sFiguresFigure 11Figure 12Figure 21Figure 31Figure 32Figure 33Figure 41Figure 42Figure 43Figure 44Figure 51Figure 52Figure 53Figure 54Figure 55Typical configuration of a PROFIBUS-DP network1-2Allocation of the plug connectors and LEDs on the ET 200R1-4Feeding in and connecting through power and PROF

27、IBUS-DP in a hybrid line2-2Dimensions for the mounting holes3-2Accessing the rotary switches for setting the PROFIBUS address3-3Rotary switches (tens on left-hand switch, ones on right-hand switch)3-4Floor cutout on welding module ET 200R-W4-4Ejector for the terminal strip4-5Allocation of plugs X01

28、/ X024-6Y connection piece4-7Startup of the ET 200R5-3Layout of the ET 200R slave diagnosis5-7Layout of the ID-related diagnosis for ET 200R5-10Layout of the module status for the ET 200R5-11Layout of the device-specific diagnosis5-12Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-76189Table

29、of ContentsTablesTable 41Table 42Table 43Allocation of the terminal field on the back4-5Pin allocation of the coupling plug of the digital inputs/outputs (X0 to X7)4-7Pin allocation of the coupling plugs for digital inputs/outputs when theY connection piece is used4-8Pin allocation of the sockets fo

30、r 8-channel digital inputs5-1Software pre-requisites for commissioning the ET 200R5-2Hardware pre-requisites for commissioning the ET 200R5-2Allocation of the LEDs5-4Status and error indicators on the ET 200R5-4Reading the diagnosis from the ET 200R5-6Layout of station status 1 (byte 0), ET 200R5-8L

31、ayout of station status 2 (byte 1), ET 200R5-9Layout of station status 35-9Ambient conditions6-1Technical data7-2Table 51Table 52Table 53Table 54Table 55Table 56Table 57Table 58Table 59Table 61Table 71Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761810Product Overview1Product Overview1.1Wh

32、at are distributed I/O Devices?Distributed I/O devices - application areaWhen a plant is being set up, the inputs and outputs to and from the process are frequently installed centrally in the programmable controller.When the inputs/outputs are located a long way from the programmable controller, thi

33、s can make wiring very time-consuming and confusing. Electromagnetic distur- bances can also affect reliability.Use of distributed I/O devices is very helpful in such situations:The controller CPU is installed at a central location.The I/O devices (inputs and outputs) are distributed on site.The pow

34、erful PROFIBUS-DP with its high-speed data transmission ensures that communication between the controller CPU and I/O devices is smooth.What is PROFIBUS-DP?PROFIBUS-DP is an open bus system based on the standard EN 50170, volume 2 (IEC 61158), PROFIBUS with the DP transmission protocol (DP stands fo

35、r Dis- tributed Periphery).Physically PROFIBUS-DP is either an electrical network using shielded two-wire li- nes or an optical network using fiber-optic conductors.The DP transmission protocol permits fast, cyclic and, if necessary, non-cyclic data communication between the controller CPU and the d

36、istributed I/O devices.What are DP master and DP slaves?The DP master is the link between the controller CPU and the distributed I/O de- vices. The DP master exchanges data with the distributed I/O devices via PROFIBUS-DP and monitors PROFIBUS-DP.The distributed I/O devices (i.e., DP slaves) conditi

37、on the data from the encoders and actuators on site so that this information can be transferred to the controller CPU via PROFIBUS-DP.Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761811Product OverviewWhich devices can be connected to PROFIBUS-DP?A wide variety of devices can be connected

38、as DP master to PROFIBUS-DP or as DP slaves provided they correspond to standard EN 50170, volume 2 (IEC 61158), PROFIBUS.Among others, devices of the following product families can be used:SIMATIC S5 SIMATIC S7/M7/C7 SIMATIC PG/PCSIMATIC HMI (user interfaces OP, OS, TD) Distributed I/O devicesDevic

39、es from other manufacturersConfiguration of a PROFIBUS-DP networkThe following figure shows a typical configuration of a PROFIBUS-DP network. The DP masters are integrated in the particular device. For example, if the S7-400 has a PROFIBUS-DP interface, the IM 308-C master interface is installed in

40、an S5- 115U. The DP slaves are the distributed I/O devices which are connected to the DP masters with PROFIBUS-DP.Figure 1-1Typical configuration of a PROFIBUS-DP networkDistributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761812 S5-115U S7-400mit IM 308-CPG/PCDP-MasterPROFIBUS-DPDP-SlavesET 200XE

41、T 200LET 200M ET 200BOP/OSET 200ecoET 200RAntriebS7-200weitere FeldgerteProduct Overview1.2What is the ET 200R distributed I/O Device?DefinitionThe ET 200R distributed I/O device is a DP slave with a protection rating of IP65. The design permits, among others, direct mounting on the Kempf box for th

42、e pro- cessing of welding signals.Application area Its robust construction and IP65 protection rating make the ET 200R distributed I/O device exceptionally suited to use in rugged industrial environments.It was especially developed for use in the raw product manufacturing of the auto- motive industr

43、y.The ET 200R is used in the following applications:On the fixed part of the robot (on the arm) to non-reactively couple or decouple PROFIBUS and to control or monitor the tool coupling with relatively few digital inputs and outputsOn the tool to control and monitor the handling or the welding proce

44、dure there with relatively few digital inputs and outputs and to directly loop through the ana- log signals of a welding tong to the welding controller. These two models will now be called handling module and welding module.Two versions are available:- Repeater or handling module (ET 200R-H)- Weldin

45、g module (ET 200R-W) same as the handling module but with floor hole and place to plug in analog signals SK and KSR as well as tempera- ture input.Features of the ET 200RCompact design.Suitable for rugged industrial environments.Non-reactive coupling and decoupling of two PROFIBUS segments via inte-

46、 grated repeater function.8 parametrizable digital inputs/outputs and 8 fixed digital inputs. Compatible with the Kempf box (splitting box for welding applications).The power supply for the electronics and encoder, PROFIBUS-DP and signal lines are fed in a common cable to the first ET 200R and then

47、on to the next ET 200R in another common cable.The PROFIBUS address of the ET 200R can be set from 1 to 99 with two rotary switches.Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761813Product OverviewThe front of the module has 6 LEDs for indication of functions and errors of the hardware o

48、f the ET 200R.Another 16 LEDs indicate the states of the digital inputs and outputs.Baud rates from 9.6 kBaud to 12 MBaud can be used for the ET 200R. PROFIBUS; galvanical isolated.DP master for ET 200RThe ET 200R can communicate with all DP masters which behave in accordance with standard EN 50170,

49、 volume 2 (IEC 61158), PROFIBUS. Some DP masters can only process limited telegram lengths.Check to determine whether your DP master is able to receive the telegrams from the ET 200R in the their full length. A list is provided of the maximum telegram lengths for the configuration and parameterizati

50、on telegrams for the ET 200R. See chapter 5.Figure 1-2Allocation of the plug connectors and LEDs on the ET 200RDistributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761814Address settingFunction LEDsfor PROFIBUSActuator/ sensor connections X0 to X7Status LEDsX01 X02Possible Configurations2Possible

51、ConfigurationsThis chapter gives you an overview of possible configurations. The restrictions per- taining to the number of modules within a configuration are described in a separate section.Setup guidelines for PROFIBUS networksThe setup guidelines and information in the manual for SIMATIC NET PROF

52、IBUS NETWORKS (order no. 6GK1970-5CA20-0AA0) always apply to the setup of a PROFIBUS network with ET 200R.In addition the following notes must be adhered to.Terminating resistanceTerminating resistance must be provided on the first and the last station of a PROFIBUS-DP network with copper conductors

53、 (see chapter 3.3).Due to the implemented repeater function this terminating resistance is perma- nently integrated on the ET 200R for every bus segment. This means that when the ET 200R is used as the last module of the PROFIBUS segment, no external termi- nating resistance is required.2.1Feeding i

54、n and connecting through the voltage for Electronics/Encoders and PROFIBUS-DPConnectionWith the ET 200R all power and signal lines are installed in one cable and connec- ted to plug connector X01.The second plug connector (X02) is used for looping through connections. The pins of X01 and X02 can car

55、ry a maximum current of 9 A.Distributed I/O Device ET 200R (4)J31069-D0427-U001-A2-761821Possible ConfigurationsFeeding in and looping through with one cable:The power for the electronics, encoder and load are fed together with the PROFIBUS-DP and other signal lines in one cable to the first ET 200R and then connected through to the ET 200Rs behind.Figure 2-1Feeding in and connecting through power and PROFIBUS-DP in a hybrid line2.2Restriction of the modules which can be connectedCurrent consumptionThe maximum configuration depends o