me_powerflex_faceplate_user_instructions

1、User Instructions: ME PowerFlex Faceplates04/01/09 Rev.9The ME PowerFlex Faceplates files allow you to quickly load, configure, and use preconfigured status, control and diagnostic displays or faceplates for the PowerFlex family of drives using RSView Machine Edition.The example below shows a PowerF

2、lex drive object that may be added to your specific hardware system display. The object is a preconfigured Goto display button that can launch the on-top display or faceplate for the particular PowerFlex drive it represents. The faceplate includes status, control, and diagnostic views controlled by

3、its own toolbar buttons.Example of Goto button display launching a PowerFlex drive faceplate1System CompatibilityThe faceplate and add-on instruction files are compatible with: RSLogix5000 V16.03 or laterRSView Machine Edition 4.0 or FactoryTalk View Machine Edition version 5.0 or laterIf using RSVi

4、ew Studio Machine Edition Version 4.0, please upgrade your software with the patches posted on or after 01/01/07 and upgrade your PanelView Plus / VersaView CE terminals with Machine Edition firmware version 4.00.09 or later.The latest RSView Studio Machine Edition 4.0 patches may be found within th

5、e Rockwell Automation Knowledgebase at the following website/ Answer ID: /knowledgebaseAnswer ID:35779The PanelView Plus / VersaView CE terminal firmware supporting version 4.00.09 or later, may be accessed and downloaded from the following website: http:/support.rock

6、/ControlFlash/FUW.aspNOTE: These instructions are for PowerFlex drives communicating over EtherNet/IP only.PowerFlex 4PowerFlex 40 PowerFlex 40P PowerFlex 400PowerFlex 70 PowerFlex 70EC PowerFlex 700 PowerFlex 700VC PowerFlex 700H PowerFlex 700S PowerFlex 700S 2P PowerFlex 755The a

7、dd-on instruction files are also compatible with: Equipment Status Faceplate Rev 1.0 or laterAlarm History Faceplate Rev 1.0 or later2General Setup1) After downloading your file, the following folders will be created: “ME_PowerFlex _Faceplate_Files” folder containing the PowerFlex faceplates, AOI an

8、d parameter files, and a “ME_PowerFlex_Goto Buttons” folder containing pre-created PowerFlex Goto buttons that can be used on your display.Logix Configuration1)Open existing Logix file with RSLogix50002)Update PowerFlex Add-On ProfilesThe PowerFlex Add-On Profiles are independent of RSLogix 5000 sof

9、tware releases. Update your PowerFlex Add-On Profiles to make sure your application runs correctly.Add-On profiles are available for download at the RSLogix 5000 Add-On Profiles website: /controlflash/logixprofiler.asp.Follow these steps to download PowerFlex Add-

10、On profiles.a.Login to the RSLogix 5000 Add-On Profiles website. The RSLogix 5000 Add-On Profiles dialog box opens.3b. Find the Drives-PowerFlex / SCANport profile.c. Click the Add-On Profile icon and follow instructions.3)Add and configure the PowerFlex modulesa. Under I/O Configuration, right clic

11、k network communication module for the intended PowerFlex drive and select “New Module”.b.Open the Drives folder and select appropriate PowerFlex Drive module and select OK.c.Enter a distinct module name and IP Address4d. Select the “Change” button and enter the following *Default DataLink Module De

12、finitions for Monitoring & Diagnostic Data used in PowerFlex faceplate & AOI. Click OK when complete.*Note- PowerFlex 4, 40, and 400 drives do not support Datalinks. Therefore, the corresponding PowerFlex 4 faceplates do not require datalinks.PowerFlex 70, 70EC, 700, & 700H DatalinksPowerFlex 700S &

13、 700S 2P Datalinks5PowerFlex 755 DatalinksFor the PowerFlex 755 drive, in addition to configuring datalinks, verify that Use Network Reference is checked.e.Setting other PowerFlex parameters:PowerFlex parameter settings are very specific to your application and should be reviewed carefully before ru

14、nning your drive application. The following parameter settings must be applied for general Ethernet/IP communications for the PowerFlex faceplates to operate correctly.From the “Drive” tab of the PowerFlex Module Properties, open the Parameter List and set the following parameters:For PowerFlex 4, 4

15、0, 40P and 400 set parameters 36 & 38 to Comm Port (5) as shown:6For PowerFlex 70, 70EC, 700, 700VC, and 700H set parameter 90 to DPI Port 5 (22) as shown:For PowerFlex 700S set parameter 16 to “Spd Ref DPI” (6) and parameter 691 to “Int DPI Comm” (5) as shown:For PowerFlex 700S 2P set parameter 27

16、to DPI Port 5 (16) as shown:The PowerFlex 755 drive speed reference parameter is automatically set when Use Network Reference is checked in the Module Definition dialog box.4) Import the PowerFlex AOI file for the drive you are using, (i.e. PFlex_70_AOI file).a.In the System tree, right click on Add

17、-On Instructions and select “Import Add_on Instruction”. The Import Add-on Instruction dialog appears.b.Browse to the “ME_PowerFlex_Faceplate Files” folder and select the AOI for the drive you are using.c.Click Import button to complete import operation.7Note: If you create multiple PowerFlex Module

18、 Definitions for the same type of drive (i.e. PF 70) with unique datalink definitions, you will also have to create unique AOIs with unique names for those modules as well.5)Reassign the Input and Output parameter Data Types in the AOI for your configured drive.a.In the project file Explorer window,

19、 expand the Add-On Instructions folder.b.Select the appropriate PowerFlex AOI file you are using and double-click Parameters and Local Tags. PFlex_70_AOI was selected in this example.8c.Scroll to and select the Inp_PowerFlex_xx AOI tag and click The Select Data Type dialog box opens.next to the data

20、 type field.d.Browse to the Input Data Type that matches the PowerFlex Module Data Type that was created when you configured the drive in Step 3.It should have a name similar to the drive you configured, for example, AB:PowerFlex70_xxxxxxx:I:x.IMPORTANT: If multiple changes to your PowerFlex Module

21、definitions were made and saved, there will be multiple Data Types listed for a particular type of drive, so be careful to match the Data Type you select within the AOI file to the Data Type of the intended PowerFlex Module definition.e.Click OK.The Data Type field updates. This example shows a Powe

22、rFlex 70 input tags data type.9f.Select the Out_PowerFlex_xx AOI tag and click The Select Data Type dialog box opens.next to the data type field.g.Browse to the output data type that matches the PowerFlex Module Data Type that was created when you configured the drive in Step 3.h.It should have a na

23、me similar to the drive you configured, for example, AB:PowerFlex70_xxxxxxx:O:x.i.Click OK.The Data Type field updates. This example shows a PowerFlex 70 output tags data type.j.Close Parameter and Local Tags when completed.106)Drop the PowerFlex AOIs into your application Program Routines.a.Open th

24、e intended program routine, create a rung, and the select the Add-On instruction tab.b.Select the PowerFlex Add-On instruction (i.e. PFlex 70).c.Assign a PowerFlex Data Type tag to the main AOI tag with the same name of the module you want to control and monitor. (In this example Motor_1). Then righ

25、t click the tag and Add Motor_1 tag with the PFlex_70_AOI Data Type as shown.d.Select the module Input and Output Tags for the AOI you previously configured. save your application file, after additions are made.Be sure to11e. Enter the Inp_Scaled_Speed_At_xxxx value and the AOI will scale the drive

26、input and output speed values based on the value entered.7)Logic integration into your specific Logix application.a.View Add-On Defined tags and Example Logix Code for integration into your specific Logix application.i.Expand the Add-On Definition folder in the System tree and then expand your Power

27、Flex Drive AOI. You can view Parameters and Local Tags to integrate into your application for Program control of the PowerFlex Drives (i.e. Cmd_xxxxProg and Set_xxxxProg tags).ii.For common application examples of how to integrate the PowerFlex AOI into your specific Logix application, open PowerFle

28、x_AOI_Example_Code Logix application file, found in “ME_PowerFlex_Faceplate Files” folder, and open its MainRoutine.12b.Important AOI Program and Operator Control transfer considerations:The first three rungs of each AOI handle the transfer of control from the Logix program (Program Control) to the

29、faceplate (Operator Control). The two Operator Control rungs are shown below. It is important to understand how these rungs operate so your desired program to operator and operator to program control transfers are achieved.For example the rungs shown above, enable the Operator Control of the intende

30、d PowerFlex Drive. Command requests (Cmd) can be initiated from either the Logix Programs (ProgOperReq) or RSViewME/SE PowerFlex Faceplate (OperOperReq).A specific drive example:To enable Operator Control for a drive associated with Motor_1 AOI instance, a rung could be added to the Logix MainRoutin

31、e with specific input conditions driving an output instruction with the tag name Motor_1.Cmd_ProgOperReq. Likewise, a pushbutton within an RSView ME/SE Faceplate could be added with a value tag name of #1.Cmd_OperOperReq with the #1 parameter for that faceplate display associated with Motor_1 tag.A

32、“Motor_1.Cmd_ProgToOperPermissive” must also be included in the Logix Program to control whether Program to Operator Control transfer requests are allowed or acted upon. A tag value of 1 permits the associated control transfer requests. A value of 0 prevents the associated control transfer requests.

33、ATTENTION:If an Xxxx.Cmd_ProgToOperPermissive tag is set to 1, the associated AOI is programmed to allow a transfer from Program Control to Operator Control regardless of the current direction, speed, or active status of the PowerFlex Drive. In addition, the AOI is programmed to transfer the current

34、 Program Speed value Xxxx.Set_SpeedProg to the associated Operator Speed tag, Xxxx.Set_SpeedOper, creating a bumpless transfer when a transfer from Program Control to Operator Control is executed. Therefore, if the PowerFlex Drive is running at the time of a Program to Operator Control transition, t

35、he PowerFlex Drive will continue to run at the most recent commanded Program Speed. If a different Program13to Operator Control transition is desired, then the status of the PowerFlex Drive and the Operator command requests must be monitored and the appropriate Program commands must be issued before

36、 the Xxxx.Cmd_ProgToOperPermissive is allowed. Therefore, it is very important that the status of the PowerFlex Drive is monitored and appropriate Program commands, for the specific application, are issued before the Xxxx.Cmd_ProgToOperPermissive tag is set, to insure a safe Program to Operator Cont

37、rol transfer.ATTENTION:If an Xxxx.Cmd_OperToProgramPermissive tag is set to 1, the associated AOI is programmed to allow a transfer from Operator Control to Program Control regardless of the current direction, speed, or active status of the PowerFlex Drive. In addition, there is no logic within the

38、AOI that sets the “Set_SpeedProg” upon transfer to Program mode, so thePowerFlex drive will assume the last commanded “Set_SpeedProg” speed value unless logic is programmed outside of the AOI to set it to a different value. Therefore, it is very important that the status of the PowerFlex Drive is mo

39、nitored and appropriate Program commands, for the specific application, are issued before the Xxxx.Cmd_OperToProgramPermissive tag is set, to insure a safe Operator to Program Control transfer.ATTENTION:If The PowerFlex Drive is started in Operator Mode and the RSView ME PowerFlex Faceplate is close

40、d while the PowerFlex Drive is running, the PowerFlex Drive will continue running at the current Set_SpeedOper tag value. Therefore, it is very important to understand how this operation affects the specific application and appropriate actions and safeguards are implemented.ATTENTION:There is no log

41、ic within the AOI that controls the minimum or maximum PowerFlex Commanded Speed values sent to the specific drive. Therefore, it is very important to understand the limitations of the motor connected to the specific drive and set the appropriate PowerFlex Drive parameters and add additional Program

42、 logic if necessary.14RSView ME Configuration1)Open your existing RSView ME application that you wish to add the PowerFlex faceplates to.2)Add the desired “PowerFlex_xxx_Faceplate.gfx” to your displaya.Right-click on Displays, and select Add Component Into Application.b. Browse to the ME_PowerFlex_F

43、aceplate_Files folder and select the faceplate GFX file you wish to use.3)Add the faceplate parameter file for ME_PowerFlex_Parameter.par your RSViewME application.a.Right-click on Parameters, and select Add component to application.b.Browse to the ME_PowerFlex_Faceplate_Files folder and select the

44、ME_PowerFlex_Parameter.par file and click Open button. (Typically you would rename the parameter with a name that associates it with the intended drive you wish to monitor and control.)15c.Now open the parameter that you just added and edit the parameter “tagname” to match your application. The para

45、meter “tagname” needs to include the RSLinx Enterprise “DeviceShortcut” name of your systems controller and the “Module Name” of the intended PowerFlex Drive you wish to monitor and control.i.Double-click on the faceplate parameter file, and edit the “Device Shortcut” name to match the Logix control

46、ler that was previously configured in your RSLinx Enterprise Communication Setup, ie. CLX-L63.ii.Enter the desired “Module Name” of the intended PowerFlex drive you desire to monitor and control, ie. Motor_1, which you previously configured in step 3b in the Logix Configuration section. Close and sa

47、ve changes.16d. To add parameter files for additional PowerFlex drives you intend to monitor and control, simply repeat steps a. and b above, creating a unique parameter name and assigning the associated “Device Shortcut” and “Module Name” to the parameter “tagname”.4) Create the display navigation

48、to open the PowerFlex Faceplate at runtime. (To use the Pre-created PowerFlex Goto Buttons, skip to pg 19, Configuration Steps for using Pre-Created Goto Buttons.)a.On a desired graphic display, create a new transparent Goto display navigation button over the graphic object that represents the motor

49、/drive you intend to monitor and control. Double-click the Goto button to configure its “Display settings”. Select the browse button along side of the Display field and assign the PowerFlex faceplate display.b.Select the browse button along side of the Parameter file field and assign the PowerFlex p

50、arameter file you created earlier for this intended drive.17c.To support additional PowerFlex drives, simply create a new Goto display navigation button, assign the PowerFlex Faceplate display, and assign a unique parameter file associated with the additional PowerFlex drive.18Configuration Steps fo

51、r using Pre-Created Goto ButtonsIf you desire a hardware system view as shown below, a PowerFlex Drive object configured as a Goto button that can launch individual PowerFlex faceplates, follow these instructions.1)Add the PowerFlex bitmap images into your RSView application by right clicking onto t

52、he Image folder in the system tree and choosing “Add Component into Application.”2)Browse to your “ME_PowerFlex_GotoButtons” folder that was created in step 1 when you unzipped the ME_PowerFlex_Faceplate_Files.zip file. Select all the Bitmaps images and click Open.193)Next, add the PowerFlex Goto Displays files into your RSView Application by right clicking on the Display folder in the system tree and by selecting “Add Component into Application.”4)Browse to your “ME_PowerFl