FPC制程简介.ppt

1、FPC 製程簡介,1. Product Introduction 2. FPC產品系列應用介紹 1.1 NOTEBOOK 1.2 LCD PANEL 1.3 PDA 1.4 CELLULAR PHONE 3. 原材料介紹 2.1 銅箔 2.2 Coverlay 2.3 Stiffener 2.4 Adhesive 2.5 相關測試規範 4. FPC 標準製造作業流程介紹 3.1 單面板/ 雙面板 3.2 單面板雙層作法 3.3 浮雕線路 3.4多層線路,目 錄,Product Introduction,Advantage 體積小 Small Size 重量輕 Light Weight 可折疊做

2、3D立體安裝 Flex-for-Installation 可做動態撓屈 Dynamic Flexibility,Application Note-Book Digital Camera DVD / CD-ROM HDD Printer Scanner PDA Cellular Phone LCD Auto-Mobile,Application For Nootbook,Hinge Cable Double-sided FPC Impedance 50 5 60,000 Cycles Flexure Life EMI Strategy Application,Hinge Cable Double

3、-sided FPC Impedance 50 5 60,000 Cycles Flexure Life,Cardbus Double-sided FPC 100 MHz Transfer Speed,Touch Pad Double-sided FPC SMT Mounting,Application For Nootbook CD/DVD ROM,Double-sided FPC Standard IDE Interface Grounding Strategy Application,Single-sided FPC Spindle Control Unit Switch & Photo

4、 Sensor Applied on FPC,Single-sided FPC 60,000 Cycles Flexure Life Ultra Thin Material Design,Application For Lcd Panel,LCM Cable Double-sided FPC SMC Mounting EMI Noise Depression,LCM Cable Double-sided FPC SMC Mounting ACF Laminating on FPC,LCM Cable Double-sided FPC Fine Pattern (L / S = 1.6 / 1.

5、8 mil) ACF Laminating on FPC,HDD Cable Double-sided FPC,Application For PDA,Switch Board Double-sided FPC SMT Mounting,Battery Board Single-sided FPC SMC Mounting High Current-carriyng Capacity,Application For CELLULAR PHONE,Double-sided FPC 100,000 Cycles Flexure Life ACF Laminating on FPC,Double-s

6、ided FPC Battery,Raw Material - CCL,相關名詞: Copper Clad Laminates (銅薄基材) Single-Sided (單面銅薄基材) Double-Sided (雙面銅薄基材) Copper Foil : 銅箔，銅皮RA 銅: 壓延銅箔, 輾壓方式 。 ED 銅: 電解銅箔, 電鍍方式(Electrodeposited) 。 Polyimide(PI) 聚亞醯胺: 是一種由Bismaleimide與Aromatic Diamine所共同聚合而成的優良樹脂, 杜邦公司將之做成片材，稱為Katpon 。,Raw Material - CVL,用途

7、:1.補強軟板 2.提供零件所需承載強度 3.補償軟板厚度 材質區分:PI / PET / FR4 / SUS 結合方式: PSA:感壓型 Thermal Set:熱固型 Thermal Plastic:熱塑型,Raw Material - STIFFENER,FR4,PET,PI,SUS,Raw Material - Adhesive,3M467,3M9460,tesa 60980,Sony T4000,用途: 便軟板粘著在其他物件上， 類似於雙面膠,吉盛3702,Manufacturing Process,Coverlay,Adhesive,Copper,Adhesive,Base Fil

8、m,Adhesive,Copper,Adhesive,Coverlay,鑽孔 NC Drilling,雙面板 Double Sided,黑孔 & 鍍銅 Black Hole & Cu Plating,CVL壓合 CVL Lamination,沖孔 Hole Punching,沖型 Blanking,電測/目檢 Elec.-test & Visual Inspection,表面黏著/組裝 SMT & Assembly,壓膜/曝光 D/F Lamination & Exposure,顯影/蝕刻/去膜 D.E.S.,單面板 Single Sided,自動光學檢測 Automatic Optical Inspection,假貼合 CVL Lay up,錫鉛電鍍/噴鍚 Sn/Pb Plating or HAL,電測/目檢 Elec.-test & Visual Inspection,印刷 Screen Printing,浮雕線路製造流程,1. 純銅箔下料,3. 純銅貼下CVL,4.壓合,烘烤,5.微蝕,6.壓乾膜,7.曝光,2. 純銅箔鑽孔(貼CVL 對位孔),亮面,棕化面,上下開燈,膠溢流在機台上, 轉印到下依片製品的銅面上造成殘膠, 鍍不上錫.,使用 TPX 防止轉印,以進入紙面方向進行壓乾膜製程.,8.DES,9.上 Coverlay,10. 壓合烘烤,12.鍍錫鉛