控制计划(模板).doc

控 制 计 划QUALITY CONTROL PLAN Part Description/产品描述: SUPPLY SEAT 撰写人 / 联系方式： XXXX 123456789112Team Leader/Phone/：XXXXXX 123456478585Orig. Date/编制日期:2015-7-2文 件 版 本： ACurrent Rev: ADate/日期：2010.7.2Part Number/零件编号:123456-770团队成员:XXXX、XXX、XXX、XXX、XXX、Team Members:XXXX、XXXX 、XXXX、XXXXX、XXXXXRemark/备注: Critical/重要 Safety/安全 System/系统图 纸 版 本： CDrawing Revision: C审核 / 日期:XXX 2010.7.2Checkd/Date:Fei Zhang 2010.7.2供 应 商: XXXXX金属有限公司Supplier/Location: XXXXXX客 户 批 准 / 日 期：Customer Approval / Date:批 准 / 日期:IvanXXX Approval/Date:Ivan XXX Process Descriptions/过程描述产品/过程特性Product / process characteristicsRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer sizeSerial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/00来料检验Incoming Inspectionmolding machine /型材机Incomingcertificate来料证书major/重要material/材质: 303 S.ST(1)Certification./证明Ounce/盎司IQC incoming inspection IQC 来料检查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 /如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写ROHS/环保SGS报告SGS ReportHRC15-26Sclerometer/硬度仪AQL0.65 Level II C=0Per LOT/每批Dimensionalinspection尺寸检查160.1(MM)Caliper/卡尺500xN(MM)Tape/卷尺01Cut down/下料Cutting/锯床Dimensional inspection尺寸检查major/重要CMM/三次元1PCSOn 11Hourly Basis/11小时IPQC Check/IPQC检查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，按照 QP-PR-010检测程序处理。4971(MM)Tape/卷尺Visual/外观major/重要The workpiece surface can not have any scratches, crush, bumps and other bad appearance./工件表面不可有任何刮伤、压伤、碰伤等外观不良。naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查 Process Descriptions/过程描述产品/过程特性Product or Process CharacteristicRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer size（INCH）Serial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/02Lathe 1 /车加工1CNC lathe/数控车床Dimensional inspection尺寸检查major/重要（33）CMM/三次元1PCSOn 2 Hourly Basis/2小时IPQC Check /IPQC检查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。（40）CMM/三次元（44）CMM/三次元7.170.13（45）Height meter/高度表On 5 Hourly Basis/5小时2.750.13（36）Pin gauge/塞规11.100.13（32）Outside micrometer /外径千分尺（坑卡）2XR0.250.25(10)Projection/投影仪 15.000.13（37）Outside micrometer /外径千分尺Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查03CNC1CNC milling machine /数控铣床Dimensionalinspection尺寸检查major/重要4X 6.000.15(38)Pin gauge/塞规1PCSOn 5 Hourly Basis/5小时IPQC Check/IPQC检查(37)CMM/三次元On 2 Hourly Basis/2小时（43）Height gauge/高度仪Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查Process Descriptions/过程描述产品/过程特性Product or Process CharacteristicRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer size（INCH）Serial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/04Lathe 2/车加工2CNC lathe/数控车床Dimensional inspection尺寸检查major/重要 13.720.13（41）Outside micrometer /外径千分尺1PCSOn 5 Hourly Basis/5小时IPQC Check /IPQC检查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。8.000.13（23）Projection/投影仪65.000.25（19）CMM/三次元R0.4+0/-0.4（20）Projection/投影仪 9.000.13（29）Pin gauge/塞规0.750.13(15)Projection/投影仪452.5(16)Projection/投影仪0.250.13(17)Projection/投影仪452.5(18)Projection/投影仪Ra0.8(9)CPK keyRoughness instrument/粗糙度仪0.300.02（22）Projection/投影仪1PCSOn 2 Hourly Basis/2小时（42）CMM/三次元 9.5000.005（27）Pin gauge/塞规(26)CMM/三次元（28）CMM/三次元10.950.05（24）Height meter/高度表（25）CMM/三次元Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查Process Descriptions/过程描述产品/过程特性Product or Process CharacteristicRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer size（INCH）Serial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/05Lathe 3/车加工3CNC lathe/数控车床Dimensional inspection尺寸检查major/重要12.430.13(46)Caliper/卡尺1PCSOn 5 Hourly Basis/5小时IPQC Check /IPQC检查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。0.800.13（30）Height meter/高度表1.750.13（31）Height gauge/高度仪 9.500.13(34)Caliper/卡尺R0.400.25(11)Projection/投影仪45.002.5(12)Projection/投影仪0.500.13(13)Projection/投影仪4.750.05(21)Pin gauge/塞规On 2 Hourly Basis/2小时(35)CMM/三次元Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查06CNC2CNC milling machine /数控铣床Dimensional inspection尺寸检查major/重要 1.000.13(3)Pin gauge/塞规1PCSOn 5 Hourly Basis/5小时IPQC Check/IPQC检查If non-conformance is found:1)Stop line;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。0.800.13(4)Height meter/高度表1202.5(5)Projection/投影仪(6)CMM/三次元On 2 Hourly Basis/2小时(14)CMM/三次元Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测5PCSOn 2 Hourly Basis/2小时IPQC Check/IPQC检查Process Descriptions/过程描述产品/过程特性Product or Process CharacteristicRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer sizeSerial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/07Deburr /去披锋Tool deburr /披锋刀Visual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良(1)naked eyes/目测全检ALLPer LOT/每批FQC inspection/FQC检查If non-conformance is found:1) Stop machines;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理08 QA抽检/QA InspectionVisual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良naked eyes/目测AQL0.65 Level II C=0Per LOT/每批FQC inspection/FQC检查09镭射/Laser镭射机/Laser machineVisual/外观major/重要0.3850.02（7）Pin gauge/塞规AQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 来料检查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写(6)CMM/三次元The workpiece surface can not have bumps, scratches and other bad appearance , NO BURRS EITHER END/工件表面不可有碰伤、划伤等外观不良,孔两端不可有任何毛刺（47）目测naked eyesProcess Descriptions/过程描述产品/过程特性Product or Process CharacteristicRisk: Major Average Minor/危险等级：重要、普通、较小Methods/方法预防行动Reaction Plan工序Step工序名称、作业描述DescriptionMachine and Tool Number/生产设备及机台编号客户图尺寸/Customer sizeSerial number / key/序号/重点测量方法（仪器）Evaluation/Measurement Method检测数量Sample Size检测频率Sample Frequency控制方法Control Method/10来料检查/Incoming InspectionVisual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良目测naked eyesAQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 来料检查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写11钝化/PassivationVisual/外观major/重要The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良（2）目测naked eyesAQL0.65 Level II C=0Per LOT/每批IQC incoming inspection IQC 来料检查If non-conformance is found: 1)inform supplier;2)return parts to supplier;3)SCAR issue per Incoming QP-PR-009 / 如果不符合要求，行动如下：1）通知供应商；2）返回给供应商；3）按照QP-PR-009来料检验程序填写12Inspection /检查Visual/外观major/重要4.750.05(21)Pin gauge/塞规全检ALLPer LOT/每批FQC inspection/FQC检查If non-conformance is found:1) Stop machines;2)Identify and separate part to MRB;3)Adjust machines per QP-PR-010/如果不符合要求，行动如下:1)通知停机;2)分货和隔离到MRB仓;3)调整机台，,按照 QP-PR-010检测程序处理。 9.5000.005（27）Pin gauge/塞规0.3850.02（7）Pin gauge/塞规The workpiece surface can not have bumps, scratches and other bad appearance /工件表面不可有碰伤、划伤等外观不良目测naked eyesProcess