DLT5161.13电力变流设备施工质量检验.docx

盘柜基础安装Cabinet foundation installation工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument基础安装Foundation installation 基础型钢安装误差Deviation of foundation section steel installation 不直度Out-of-straight extent1mm/m(或5mm/全长)1mm/m(or5mm/whole length)拉线检查Bracing wire check水平度Level extent 用水平尺检查Check with level ruler基础中心线误差Foundation centerline deviation 主要Primary 5mm用尺检查Check with tape盘基础与地面标高差The distance between panel foundation and ground elevation固定式stationary type 10mm用水准仪或连通管检查Check with spirit level or communication pipe 移动式Mobile type与地面标高一致The same with ground elevation 基础布置Foundation arrangement按设计规定According to design specification 对照图纸检查As per drawing to check基础型钢接地点数Grounding points No. of foundation section steel 2点2 points观察检查Visual inspection 接地线连接方式Grounding wire connection type焊接Welding 接地连接Grounding connection 牢固，导通良好Firm, good conductivity 扳动并导通检查Check through wrench and conductivity 整流逆变类盘柜的安装工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument柜体安装Cabinet installation 垂直度Verticality 主要Primary 1.5mm/m用铅坠检查Check with sinker 柜面不平度Cabinet surface unevenness 相邻两柜边The adjacent two cabinet edges 1mm拉线检查Check through bracing 成列柜面Cabinet surface in lines 5mm柜间缝隙Gap between cabinets 2mm目测Visual inspection 水平误差Horizontal error5mm水平尺检查Check with leveling instrument 固定方式Fixed mode 固定式Fixed type 螺接Screw joint 观察检查并扳动检查Visual inspection and check through wrenching 移动式Mobile type 卡子或支撑固定Fixing 牢固Firm 扳动检查Check through wrenching 紧固件检查Fastener inspection 镀锌层完好，螺栓齐全，紧固The galvanized coat is in good condition; bolts are complete, firm. 观察检查Visual inspection 螺栓露扣长度Length of exposed bolt thread 2扣-5扣2 -5震动场所的防震措施Precautions against shock at shock area可靠Reliable 柜体接地Cabinet grounding 有防震垫的柜体接地The grounding of cabinet with anti-shock pad每列盘有两点以上明显接地There are more than two obvious grounding for cabinet of each column.观察并导通检查Visual inspection and check conductivity 装有电器的可开启屏门接地Grounding of opening available screen door with electric appliance installed. 用可挠导线可靠接地With flexible conductor, reliably grounding 观察检查Visual inspection 底架与基础接触Bottom frame contacts with foundation. 主要Primary 导通良好Good conductivity 导通检查Check conductivity 柜上设备检查元件规格及数量Element specification and quantity 主要Primary 按设计规定，且附件备件齐全As design regulation and accessory and spare part are complete. 对照图纸检查Check as per drawing 插件板、端子板检查Plug-in unit, terminal blocks checking 无断裂，变形No fracture, no distortion 观察检查Visual inspection 接触簧片弹性Contact spring elasticity 主要Primary充足Sufficient 手轻扳试验Test through slightly wrenching by hand 插件镀银层检查Pug-in silver coating inspection 完好，清洁In good condition, clean 观察检查Visual inspection 螺接导线检查Bolt joint conductor inspection 无松动No loose condition 扳手检查Check by spanner 焊接导线检查Welding conductor inspection 主要Primary无脱焊，碰壳，短路no loose welding, shell bump, short circuit 观察检查Visual inspection 印刷线路板检查Printing circuit board inspection 洁净，无腐蚀Clean, no crrosion整流元件固定Rectifying element fixing 主要Primary固定牢固，在散热器接触面上涂硅脂Fixed firmly; paint silicone grease on radiator surface 观察并扳动检查Visual inspection and wrench盘内导线检查Check conductors in the panel 无脱焊，短路，松动No loose welding, short circuit, loose 回路检查与接线Loop inspection and wiring 按GB50171-1992规定As per GB50171-1992 regulation 对照规范检查As per specification to check 整流元件紧固力矩NmTightening torque Nm of rectifying elements 制造厂有规定Manufacture correlative regulation 按制造厂规定As per manufacture regulation 对照制造厂或规范规定值用力矩扳手检查Check with torque whose value is specified by manufacture or specification 制造厂无规定No manufacture regulation 按GBJ 149-1990规定As per GBJ149-1990 regulation 回路接线Loop wiring 硬母线Hard bus bar 按GBJ 149-1990规定As per GBJ149-1990 regulation对照规范检查As per specification to check 电缆接线Cable wiring 按GB50171-1992规定As per GB50171-1992 regulation插接式扁平电缆Flat cable of plug-in type 电缆理顺整齐无死弯Neaten the cable, no dog leg观察检查Visual inspection 水冷系统安装检查Water cooling system installation check 阻容保护及均压回路检查RC protection and uniform pressure loop check 无开路No opening circuit 用万用表检查Check with multimeter 进出水管与冷却系统连接Connect inlet and outlet pipe with cooling system 用绝缘管连接Connect with insulating pipe 观察检查Visual checking 绝缘管长度（1kv以下）Insulating pipe length (less than 1kv)1.5m用尺检查Check with tape 普通钢冷却管内部壁处理Inner wall treatment of general steel cooling pipe 防腐层完整，牢固The anti-corrosion layer is complete and firm.观察检查Visual inspection 冷却系统清洁度Clearance of cooling system 冲洗干净Flush clean 管道内部检查Pipeline inside checking 无阻塞No clog 通气检查Ventilation check 在额定压力下的流量Flow under rated pressure 按产品规定值As per product specified value 观察检查Visual checking 冷却软管检查Cooling soft pipe checking 无扭折，连接正确系统水压试验System water pressure test 主要Primary无渗漏No leaking 2倍额定工作压力试验30min30 min test under 2 times rated working pressure 风冷系统安装检查Air cooling system installation check 叶片外观Vane appearance 完好无裂纹变形Complete, no fracture or distortion 观察检查Visual inspection 转子装配检查Rotor assembling check 转子平滑无卡阻Rotor is smooth and no jam手拨转子观察Check through moving rotor by hand 绝缘电阻值Insulation resistance value 主要Primary0.5M用500V兆欧表检查Check with 500v tramegger 风机旋转方向Direction of rotation of air fan 正确Correct 目测检查Visual inspection 带电部分对地距离Distance between live part and ground 一次回路Primary loop 主要Primary按GB 50171-1990 中标3.0.6规定As per GB50171-1992 regulation对照规范检查As per specification to check 二次回路Secondary loop 主要Primary按GBJ 149-1990中标2.1.13规定As per GBJ149-1990 regulation蓄电池柜安装Storage battery cabinet installation 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument蓄电池柜安装检查Storage battery cabinet installation check 外观检查Appearance checking 设备完好，清洁，无异常Equipment is in good condition, clean, not abnormal 观察检查Visual inspection 电池本体Battery proper 完好无破损，编号齐全Complete, no damage, serial number is complete.盘内熔断器规格Fuser specification in panel 按设计规定As per design regulation 对照图纸检查Check as per drawing 温度监测装置Temperature oversight device 设备及引线安装牢固Equipment and lead wire are firmly installed. 观察检查Visual inspection 接线Wiring 1M对照图纸检查Check as per drawing 绝缘电阻Insulation resistance 主要Primary量值及极性按制造厂规定Value and polarity are as per manufacture regulation 用兆欧表测量Measure with megger电池端电压测量（输入，输出断开时V）Battery terminal voltage measurement( input, output disconnect V)主要Primary用万能表测量Measure with multimeter 输入电流测量（输出断开，首次送电）AInput current measurement ( output disconnect, primary power transmission) A用盘表或盘上显示器及万用表测量Measure with plate meter or panel indicator and multimeter输出电压测量（首次使用时）VOutput voltage measurement ( primary using)V输出电压测量（首次使用时）VOutput voltage measurement ( primary using) V空载时No-load主要Primary负载时Negative- load稳压器柜的安装Voltage stabilizer cabinet installation 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument电压调整器柜安装检查Voltage regulator cabinet installation check外观检查Appearance check 设备完好，清洁，无异常Equipment is complete, clean, not abnormal 观察检查Visual inspection 调压器本体固定Voltage regulator proper fixing 牢固，无松动Firm, not loose 控制元件检查Control elements checking 固定牢固，接地正确可靠Fixed firmly, grounding is correct and reliable 绝缘电阻Insulation resistance 主要Primary1M用兆欧表测量Measure with megger柜体接地检查Cabinet grounding check 牢固，导通良好Firm, good conductivity 扳动并导通检查Check through wrenching and check the conductivity 调压器滑动触头检查Regulator slider check接触良好，滑动灵活，电动调整均匀无卡阻Contact well, slide flexibly, electric regulation is uniform and no jam观察检查Visual check 调压器电动调整Electric regulation of voltage regulator手动Manual 主要Primary动作正确可靠，盘表指示正确Move correctly and reliably. Panel meter indicates correctly. 手动操作Operate by hand 自动Automatically主要Primary模拟自动操作Simulate automatic operation 隔离变压器及输出变压器的安装Installation of isolation transformer and output transformer工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument隔离变压器及输出变压器安装检查Installation and check of isolation transformer and output transformer 外观检查Appearance check 设备良好，清洁，无异常Equipment is on good condition, clean and not abnormal.观察检查Visual inspection 变压器本体安装Installation of transformer proper固定牢固Fixed firmly 变压器接地Grounding of transformer 主要Primary牢固，导通良好Firm, good conductivity 扳动并导通检查Wrench and check conductivity电气连接Electric equipments connection主要Primary正确，可靠Correct and reliable 观察检查Visual inspection 电气试验Electric equipments test主要Primary项目齐全，试验合格Items are complete and test is qualified 检查试验记录Check test record 投运检查Inspection of putting into service 电压值VVoltage value 主要Primary按设计规定As design regulation 用万用表检查Check with multimeter 相位Phase position 主要Primary正确Correct 整流装置检查及带负荷试运Rectifying device inspection and on-load trial operation 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument检查Inspection 主回路检查Main loop check接线牢固，开关动作灵活，触点接触可靠Wire is firm, switch runs flexibly, and contactor is reliable.观察检查Visual inspection 电源相序检查Power supply phase inspection 正确Correct 用相序表检查Check with phase-sequence meter 快速熔断器检查Fast fuser checking 熔断器指示正确The fuser indicates correctly 观察检查Visual checking 控制，保护回路的动作Operation of control and protection loop 主要Primary正确可靠Correct and reliable 动作试验观察Watch operation test 信号指示及音响装置动作Signal indication and audio device operation 主要Primary电阻元件温升Temperature rising of electric resistance elements 按设计或制造厂规定As per design or manufacture regulation 手感或用温度计检查Hand feeling with thermometer to check 硅整流元件温升Silicon rectifier elements temperature rising 输入电压VInput voltage V主要Primary用电压表测量Check with voltmeter 试验投运Test and put into operation 绝缘试验Insulation test 主回路Main loop 主要Primary1M/KV用兆欧表测量Check with tramegger二次回路Secondary loop 主要Primary一般地区1M潮湿地区0.5MGeneral area1M,moisture area0.5M交流耐压试验AC withstand voltage test 主要Primary出厂试验电压值的85%85% of manufacturing test voltage value 用试验仪器检查Check with test device 轻负荷试验（用外加1%-2%的额定负荷）Light loading test( with the addition of 1%-2% of rated load)主要Primary按制造厂规定As per manufacturing regulation 用示波器，万用表检查Check with oscilloscope and multimeter 负荷试验（用试运阶段实际可能发生的负荷）Load test ( with the load which may happens actually during trial operation 主要Primary不停电电源装置检查及带负荷试验Uninterruptible power supply device inspection and on-load test 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument主体部分检查Main section check快速熔断器检查Fast fuser inspection 熔断器指示器正常The fuser indicator is normal.观察检查Visual checking 主回路检查Main loop checking 接线牢固，开关动作灵活，触点接触可靠The wiring is firm; switch is flexible, contactor contacts reliably. 电源相序检查Check power supply phase sequence 主要Primary正确Correct 用万能表，相序表检查Check with multimeter and phase sequence meter工作，备用，旁路电源相位检查Check work, spare, and side way power source phase sequence 主要Primary控制，保护回路的动作Control, protection loop operations 主要Primary正确可靠Correct and reliable 模拟操动试验观察Simulate operation test 信号指示及音响装置动作Signal indication and audio device operation 主要Primary盘内照明Lighting in panel 灯具及门开关工作良好Switches of lamps and doors are in good order. 观察检查Visual checking 通风及冷却系统Ventilation and cooling system 风机运转良好，风道清洁无堵塞Air fan runs well, air duct is clean and no jam.电阻元件温升Temperature rising of electric resistance elements 按设计或制造厂规定As per design or manufacturing regulation 手感或用温度计检查Hand feeling or thermometer checking 硅整流元件温升Silicon rectifier elements temperature rising 接触器，继电器检查Contactor, relay checking 吸合正常，无噪声Normal actuation, no noise 观察检查Visual inspection 试验投运Test and put into operation 绝缘试验Insulation test 主回路Main loop 主要Primary1M/kv用兆欧表测量Measure tramegger 耐压试验Withstand test 主回路Main loop 主要Primary厂家试验电压的0.85倍，持续1min85% of manufacture test voltage value, sustaining 1min用专用仪器设备检查Check with specified instruments and equipment 交流输入试验AC input test 主要Primary改变输入交流电压值其输出应按设计或制造厂规定Change input AC voltage value and the output value should as per design or manufacturing specification 用万用表，盘表及显示器检查Check with multimeter, panel indicator and screen 切换试验Switch test 工作与备用work and spare parts 主要Primary按设计或制造厂规定As per design or manufacture specification 工作与旁路Operation and side way 主要Primary备用与旁路Spare and side way 主要Primary交流电源消失试验AC power source disappearing test 主要Primary轻载试验Light-load test 主要Primary表计，显示器指示正常，各控制特性按设计或制造厂规定The meters, indicators are normal. Each control character should following design or manufacture regulation.负载试验Load test 主要Primary元件发热状况负荷急剧变化时的工况均应按设计或制造厂规定When heating situations of elements happen, and load changes rapidly, these operation conditions should follow design or manufacture regulations. 自动励磁调整装置的检查及调整试验Automatic excitation regulation device inspection and regulation test 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection method and instrument装置检查Device inspection 主回路检查Main loop checking 接线牢固，开关动作灵活，触点接触可靠The wiring is firm; switches run flexibly; contactor contacts reliable. 观察检查Visual inspection 装置检查Device inspection 快速熔断器检查Fast fuser checking 熔断指示器正常Fuser indicator is normal.电源相序检查Inspection of power source phase sequence.正确correct用相序表检查Check with phase sequence meter.盘内照明Lighting in panel 灯具及门开关工作良好Lamps and door switches work well. 观察检查Visual inspection 通风及冷却系统Ventilation and cooling system风机运转良好，风道清洁无堵塞Air fan runs well. Air duct is clean and no clog. 控制及起励用直流电源检查DC power source for control and excitation inspection 主要Primary极性正确The polarity is correct. 用万用表检查Check with multimeter.控制，保护回路的动作Operation of control and loop protection 主要Primary正确可靠Correct and reliable 操动试验观察Watch the operation test 信号指示及音响装置动作signal indication and audio device operation 主要Primary电阻元件温升Temperature rising of electric resistance elements 按设计或制造厂规定As per design or manufacture regulation 手感或用温度计检查Check through hand feeling or with thermometer 硅整流元件温升Silicon rectifier elements temperature rising 绝缘检查Insulation inspection 主回路Main loop 5M（205，相对湿度10%-50%）5M（205，relative humidity10%-50%）用兆欧表检查Check with tramegger控制回路Control loop 2M（205，相对湿度10%-50%）2M（205，relative humidity10%-50%）交流耐压试验（耐压时必须将晶体元件电子回路元件短接）AC voltage-withstand test ( during voltage-withstand, 主要Primary出厂试验电压值的85%85% of manufacturing test voltage value 用试验仪器检查Check with test instruments 检查输入电流相位Check input current phase position 主要Primary正确Correct 用万用表，相序表检查Check with multimeter and phase sequence meter检查输入电压相位Check input voltage phase position 主要Primary静态试验（调节器各单元的输入输出特性，设定工作点，增益参数）及操作程序试验Static test ( input and output character of regulator each unit, set the work point, gain parameter) and operation procedure test根据发电机实际参数，按制造厂规定调试According to generator actual parameter and manufacture regulation to commission按预设设定值核对Check according to pre-setting value 总体调试（调节器带模拟负载作输入输出特性），检查整组特性，调整范围，各类保护的工况Overall commission ( regulator with simulation input and output character), check whole unit character, regulation scope and every kinds of protection work condition输入信号输入电源间相位极性关系，晶闸管触发脉冲波形The phase position polarity relation between input signal and input power source; striking impulse wave form of thyristor由外接仪表、盘表、信号显示器判别Adjust by external instrument, panel gauge and signal indicator投运试验Test of putting into service 运行试验Operation test 备用位置Spare position 手动升降压运行Operation through manual step-up and step-down voltage 主要Primary电压调整范围、升压、运行、切换稳定，各项运行特性按制造厂规定Voltage adjusting scope, voltage step-up, operation, switchover stably, each operation character should follow manufacture regulation按预设设定值及产品使用说明书核对各项运行特性Check every operation character according to pre-setting value and product instruction. 工作位置Work position 手动升降压运行Operation through manual step-up and step-down voltage主要Primary手动自动切换Manual and automatic switchover 主要Primary自动运行Automatic operation 主要Primary灭磁试验deexcitation准同步并网试验Quasi-synchronizing parallel test 带几种不同无功负荷的运行Operate with several different reactive load主要Primary变频调速装置检查及调整试验Frequency control device inspection and regulation test 工序Process检验项目Inspection items性质Property 质量标准Quality standard 检验方法及器具Inspection met