模具出厂检验报告.xls

管管理理室室 有有限限公公司司 Tooling Evaluation and Aprroval Report 出出厂厂检检验验报报告告 Customer 客户 Project Name 项目名称 Tool Shop 工厂 Part Name 产品名 Part No 产品编号 Mold No 模具编号 A Mold Base 模胚 YesNoComments 1 Mold base standard meet tooling spec sheet 模胚标准符合模具规格表 2 Mold component standard meet tooling spec sheet 配件标准符合模具规格表 3 TOP shown on the mold 模具顶面有 TOP 标示 4 Eyebolt holes are in proper size and location specified 吊模孔符合指定的规格和数量 5 Parting line locked sufficiently to prevent slippage and deflection of cavities 分模面之锁定能很好防止内模滑动和偏移 6 Mold to be easily assembled disassembled 模具拆装方便 7 Cavities are above parting line min 0 2mm 内模高出分模面最少0 2mm 8 No sharp edges and no damage on all plates 所有模板无锐边和损伤 9 Rust on all mold plates has been cleaned 所有模板表面锈迹已清除 10 Mold label mounted on mold 模具铭牌已安装 11 Insulating plate mounted 绝热板是否安装 12 Pry bar slots needed 撬模槽已做 13 Cycle counter mounted 计数器已安装 14 Stop pins are sufficient and all chamfered 垃圾钉数量足够 且已倒角 15 Sufficient supporting pillar 撑头数量足够 16 Safety trap mounted min of 2 运输锁模扣已安装 最少2个 17 An andequate lift hook on center of balance 模具中心吊模架已安装 18 Mold feet to protect the mold 是否有保护模脚 19 Return pins are equal length 回针等高 B Cavity and Core 内模 YesNoComments 1 Surface finish polish texture EDM etc meet the requiremnets for the part 表面光洁度符合产品要求 2 Easy mold release 出模顺利 3 Functional dimensions 枕位尺寸足够 4 Unwanted edges breaking no thin steel 没有薄钢 5 Matching with each other at parting line 分模线的配合良好 6 Shut off surfaces provided with enough release angle 插穿面有足够出模角 7 Enough venting 排气足够 8 Engraving Cav ID P N material and recycle code date stamp etc meet the requirements 产品字码标识符合要求 9 Steel type and hardness stamped 有材料规格和硬度标识 10 All components are keyed and marked to prevent inaccurate assembly 所有零件定位 并打上字码防止装错 11 Core and Cavities held suitably to prevent shifting and rotation 前后模定位可靠 防止偏移和转动 C Hotrunner 热热流流道道 YesNoComments 1 Hot runner brand and model type are correct 正确的热流道牌子和型号 2 Hot runner tip sprue in good working condition 热流道工作稳定 3 Insulation plate installed 绝缘板已安装 4 Hot runner easy and safe to assemble disasemble热流道拆装方便 安全 5 Wire pocket provided with adequate Radii 布线槽有足够的圆角 D Gate and runner system 浇浇口口和和流流道道 YesNoComments 1 Locating ring size fit the injection machine 定位圈尺寸与注塑机吻合 2 sprue bush radius size match nozzle 唧嘴球面半径R符合喷嘴 3 Sprue bushing keyed and located properly 浇口套定位正确 4 Gating balanced 流道充填平衡 5 Reasonable gate location 浇口位置合理 6 Proper type and size 形式及大小合适 7 Well polish 抛光足够 8 Venting 流道已做排气 E Demolding 脱脱模模 YesNoComments 1 Assembly movement is smooth 顶针运动顺畅 2 Top profiled ejector pins to be secured in position 成形顶针定位 3 Proper relief of ejector pins sleeve ejectors and blade ejectors顶针避空适当 4 Ejector pins holes chamfered 顶针孔周边有倒角 5 Proper ejector pin height 顶针高度合适 6 Ejector pins stepped if the diameter is less than 2 0 mm 顶针直径小于2mm时采用台阶顶针 7 All ejector pins numbered 全部顶针已编号 8 Ejector pins are sufficient 顶针数量足够 9 Springs properly selected for correct tension and compression ratio 弹簧有适当的的弹力和压缩比 10 Parts and runner drop free and clear of return pins and stripper bolts 产品和水口自动掉落 与回针 拉杆等无干涉 11 Leader pin long enough to protrude 10 minimum beyond floating plate when open for 3 plate mold 三板模开模后导柱至少突出浮动板10mm 12 Provisions made to return ejector plate before mold close where there are ejector pins under side core pulls 当抽芯机构下面有顶针时 有先复位机构确保合模时顶针板先复位 13 Knock out holes in proper pattern and location 顶棍孔型式和数量正确 14 KO extension installed 顶杆已安装 15 The ejector plate guided by guide 4 pins and bushings 顶针板已安装导柱和导套 4个 16 Leader pins entered guide bushings before parting lines or slides make contact 合模时在行位或分模面接触前导柱已进入导柱孔 F Slide行行位位 YesNoComments 1 Movement smooth 动作顺畅 2 Properly guided and positioned 导向及定位良好 3 Enough stroke 行程足够 4 Grease grooves 油槽润滑 5 There are wear plates 有装耐磨板 6 Microswitches on slides with Hydraulic or pneumatic cylinder 油压或气缸抽芯时有装微动开关 7 Telescoping lock if required 滑块需要反锁 8 Slide gibs designed with 2 dowels each 行位压板有销钉定位 2个 9 Different steel and hardness selection 不同的钢材和硬度的选取 G Lifter 斜斜顶顶 YesNoComments 1 Enough stroke 斜顶顶出行程足够 2 Proper guide and positioning 适当的导向和定位 3 Different steel and hardness selection 不同的钢材和硬度的选取 4 long lifter strong enough 斜顶很长时其强度足够 H Cooling 冷却 YesNoComments 1 Water lines stamped with IN and OUT and numbered 每条水路均已标示 IN 和 OUT 2 For compressed air circuit Air in 1 and Air out 1 have been stamped 气冷回路已标示 Air in 1 和 Air out 1 3 For oil circuit Oil in 1 and Oil out 1 have been stamped 油冷回路已标示 Oil in 1 和 Oil out 1 4 Water connector and plug meet customer s specification 水管接头和堵头符合客户指定规格 5 Water lines have been pressure checked to 80 PSI for leaks 通过80PSI水压测试不漏水 6 Water lines haven t break into inserts ejector pins or screw holes 水路会与镶件 顶针 螺丝孔等干涉 7 Water course inlets and outlets avoid clamping area 运水出入口位置避开模具装夹区 8 Sufficient cooling to provide optimum processing 有足够的冷却水道达到最好的冷却效果 9 Cooiling patterns uniform in multi cavity molds 多模腔运水完全一致 10 Large slides and lifters have sufficient cooling 大滑块和斜顶都有很好的冷却 11 Water fittings recessed in the mold 水管接头沉入模板中 12 Provisions to cool large cores been made 有提供大镶件的冷却措施 13 O ring employed speicified brand O 型密封圈使用指定品牌 I Accessories附附件件 YesNoComments 1 Spare parts for fragile insert pins 备用镶件 2 Interchangeable inserts 互换镶件 3 Electrodes 铜公 4 One CD of latest part drawing and mold design detail drawing制作CD一个 最后的产品图 模具详图 5 Hard copy of mold layout 打印的模具图一份 6 Others please specify其它 J Mold Package模模具具包包装装 YesNoComments 1 Protective spray on mold surface and m